CN204543980U - A kind of desulfurizing tower system - Google Patents

A kind of desulfurizing tower system Download PDF

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CN204543980U
CN204543980U CN201520210202.9U CN201520210202U CN204543980U CN 204543980 U CN204543980 U CN 204543980U CN 201520210202 U CN201520210202 U CN 201520210202U CN 204543980 U CN204543980 U CN 204543980U
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desulfurizing tower
desulfurizing
tower
desulfurization
towers
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曾伟
吕玉涛
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Wengfu Group Co Ltd
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Abstract

本实用新型公开了一种脱硫塔系统,其特征在于所述脱硫塔系统包含2套脱硫塔,即脱硫塔A(1)、脱硫塔B(2);所述两套脱硫塔共用一个循环槽(3),两套脱硫塔对称布置在循环槽(3)两侧,循环槽(3)位于烟囱南侧中轴线上。本实用新型设计有三层喷淋层,可在保证脱硫效率的前提下,降低喷淋负荷,减少喷淋量,从而减少循环泵的功率,达到节约能源的效果。同时,本实用新型可只启动一台循环泵,运行时降低了能耗,脱硫系统自动化程度高,系统运行稳定性高。

The utility model discloses a desulfurization tower system, which is characterized in that the desulfurization tower system comprises two sets of desulfurization towers, that is, desulfurization tower A (1) and desulfurization tower B (2); the two sets of desulfurization towers share a circulation tank (3), two sets of desulfurization towers are symmetrically arranged on both sides of the circulation tank (3), and the circulation tank (3) is located on the central axis of the south side of the chimney. The utility model is designed with three spraying layers, which can reduce the spraying load and the amount of spraying on the premise of ensuring the desulfurization efficiency, thereby reducing the power of the circulating pump and achieving the effect of saving energy. At the same time, the utility model can start only one circulation pump, which reduces energy consumption during operation, and the desulfurization system has a high degree of automation and high system operation stability.

Description

一种脱硫塔系统A desulfurization tower system

技术领域 technical field

    本实用新型涉及二氧化硫,具体来说是涉及一种脱硫塔。 The utility model relates to sulfur dioxide, in particular to a desulfurization tower.

背景技术 Background technique

    现有脱硫技术存在投资大、运行费用高,管道易腐蚀,工艺流程复杂,操作运行繁杂,如果对条件控制不好同样会产生另一种排放物等问题。发明人通过现场实验,结合生产对塔进行了设计,以更好的吸收硫酸企业生产中尾排低浓度二氧化硫的含量,使其满足2013 年10 月1 日起新国标≤ 400 mg/ NM3 的要求。 The existing desulfurization technology has problems such as large investment, high operating cost, easy corrosion of pipelines, complicated process flow, complicated operation, and if the conditions are not well controlled, another kind of emissions will also be produced. The inventor designed the tower through on-site experiments and combined with production to better absorb the content of low-concentration sulfur dioxide in the production of sulfuric acid enterprises, so that it can meet the requirements of the new national standard ≤ 400 mg/ NM 3 from October 1, 2013 .

发明内容 Contents of the invention

本实用新型目的就是提供一种脱硫塔系统,具有良好脱硫效果。 The purpose of the utility model is to provide a desulfurization tower system with good desulfurization effect.

本实用新型的技术方案:所述脱硫塔系统包含2套脱硫塔,即脱硫塔A、脱硫塔B;所述两套脱硫塔共用一个循环槽,两套脱硫塔对称布置在循环槽两侧,循环槽位于烟囱南侧中轴线上。 The technical solution of the utility model: the desulfurization tower system includes two sets of desulfurization towers, namely, desulfurization tower A and desulfurization tower B; the two sets of desulfurization towers share a circulation tank, and the two sets of desulfurization towers are symmetrically arranged on both sides of the circulation tank. The circulation tank is located on the central axis on the south side of the chimney.

所述脱硫塔系统的烟气系统由烟气进口A,烟气进口B分别进入脱硫塔A、脱硫塔B,A、B两路硫酸尾气烟气相对独立,脱硫塔A的烟气出口A、脱硫塔B的烟气出口B出来后汇入原烟道。 The flue gas system of the desulfurization tower system enters the desulfurization tower A and the desulfurization tower B respectively from the flue gas inlet A and the flue gas inlet B, and the sulfuric acid tail gas flue gas of A and B is relatively independent. The flue gas from desulfurization tower B comes out of outlet B and flows into the original flue.

所述两套脱硫塔的烟气进口均设有预处理喷淋层,预处理喷淋层由管道洗涤泵供给;两套脱硫塔内均设有三级环型喷淋层,每级环型喷淋层管线上设有多支喷头,每层喷头与下层喷头与上下层喷头互错一定角度,以保证喷淋浆液覆盖整个塔体,实现对烟气中的SO2高效吸收,洁净烟气通过除雾器去除细小颗粒及雾滴后排入烟囱;吸收了SO2的富液通过脱硫塔底部溜槽进入循环槽,通过循环泵及管道洗涤泵将浆液从循环槽重新送往脱硫塔参与脱硫反应。 The flue gas inlets of the two sets of desulfurization towers are equipped with a pretreatment spray layer, and the pretreatment spray layer is supplied by a pipeline washing pump; the two sets of desulfurization towers are equipped with three-stage annular spray layers. There are multiple nozzles on the spray layer pipeline, and each layer of nozzles and the lower layer of nozzles are staggered at a certain angle to ensure that the spray slurry covers the entire tower body, so as to achieve efficient absorption of SO2 in the flue gas and clean the flue gas. The fine particles and mist are removed by the demister and discharged into the chimney; the rich liquid that has absorbed SO 2 enters the circulation tank through the chute at the bottom of the desulfurization tower, and the slurry is sent from the circulation tank to the desulfurization tower through the circulation pump and pipeline washing pump to participate in desulfurization reaction.

所述脱硫塔塔体上部设置搅拌器电机通过轴带动一层或多层搅拌器桨叶,所述搅拌器桨叶设置在塔体的底部,保证精矿浆混合均匀,不致堵塞管道及泵;所述脱硫塔塔内的喷淋层喷嘴采用雾化喷雾喷嘴,喷嘴材质采用碳化硅掺金刚砂; The upper part of the desulfurization tower body is equipped with an agitator motor to drive one or more layers of agitator blades through the shaft, and the agitator blades are arranged at the bottom of the tower body to ensure that the concentrate slurry is evenly mixed without blocking pipes and pumps; The spray layer nozzle in the desulfurization tower adopts an atomized spray nozzle, and the material of the nozzle adopts silicon carbide mixed with emery;

所述脱硫塔A,脱硫塔B各自对应一台或多台循环泵A和循环泵B及一台或多台管道洗涤泵A和管道洗涤泵B,所述循环泵、管道洗涤泵的选型流量为设计流量的1.1倍。 The desulfurization tower A and the desulfurization tower B respectively correspond to one or more circulating pumps A and circulating pumps B and one or more pipeline washing pumps A and pipeline washing pumps B, and the type selection of the circulating pumps and pipeline washing pumps The flow rate is 1.1 times of the design flow rate.

    所述脱硫塔系统采用了防腐层,分别为:所述脱硫塔的内喷淋管采用钢衬陶瓷管,管外壁衬预硫化丁基橡胶;所述脱硫塔内壁喷淋层以下采用衬砖防腐,喷淋层以上衬玻璃鳞片防腐。所述脱硫塔的出口烟气管采用钢衬玻璃鳞片;所述磷精矿浆液管道采用16Mn材质管道,回矿浆管采用钢骨架复合管;所述循环槽采用衬胶,1m以下加衬砖防腐。 The desulfurization tower system adopts an anti-corrosion layer, which are: the inner spray pipe of the desulfurization tower adopts a steel-lined ceramic pipe, and the outer wall of the pipe is lined with pre-vulcanized butyl rubber; the inner wall of the desulfurization tower is lined with bricks for corrosion protection , The spray layer is lined with glass flakes for anti-corrosion. The outlet flue gas pipe of the desulfurization tower is made of steel-lined glass scales; the phosphate concentrate slurry pipe is made of 16Mn material pipe, and the return slurry pipe is made of steel skeleton composite pipe; .

    由于塔内采用玻璃鳞片防腐,为防止温度超标损坏玻璃鳞片,烟气进口配置温度变送器,脱硫塔喷淋层出口也配置温度变送器。  Because the glass flakes are used for anti-corrosion in the tower, in order to prevent the glass flakes from being damaged by excessive temperature, a temperature transmitter is installed at the flue gas inlet, and a temperature transmitter is also installed at the outlet of the spray layer of the desulfurization tower.

本实用新型的有益效果: The beneficial effects of the utility model:

1、设计有三层喷淋层,可在保证脱硫效率的前提下,降低喷淋负荷,减少喷淋量,从而减少循环泵的功率,达到节约能源的效果。 1. It is designed with three spray layers, which can reduce the spray load and spray volume under the premise of ensuring the desulfurization efficiency, thereby reducing the power of the circulating pump and achieving the effect of saving energy.

2、充分利用公司的现有场地和现有公用设施,节约工程投资。 2. Make full use of the company's existing site and existing public facilities to save engineering investment.

3、双塔方案当一套烟气运行另一套烟气停运状态时,可只启动一台循环泵,运行时降低了能耗,脱硫系统自动化程度高,系统运行稳定性高。 3. Two-tower scheme When one set of flue gas is running and the other set of flue gas is out of service, only one circulation pump can be started, which reduces energy consumption during operation, and the desulfurization system has a high degree of automation and high system operation stability.

4、本发明的脱硫剂采用厂内现有的供应充足的磷精矿浆液,脱硫后SO2浓度≤400 mg/Nm34. The desulfurization agent of the present invention adopts the existing sufficient supply of phosphorus concentrate slurry in the factory, and the SO 2 concentration after desulfurization is ≤400 mg/Nm 3 .

附图说明 Description of drawings

    图1是本实用新型的结构示意图; Figure 1 is a schematic structural view of the utility model;

    图2是脱硫塔A的示意图; Figure 2 is a schematic diagram of desulfurization tower A;

    图中:1-脱硫塔A;2-脱硫塔B;3-循环槽;4-循环槽搅拌器;5-烟气进口A、6-烟气进口B;7-烟气出口A;8-烟气出口B;9-除雾器;10-预处理喷淋层;11-三级环型喷淋层,12-喷头;13-矿浆泵;14-循环泵A;15-循环泵B;16-管道洗涤泵A;17-管道洗涤泵B。 In the figure: 1-desulfurization tower A; 2-desulfurization tower B; 3-circulation tank; 4-circulation tank agitator; 5-flue gas inlet A, 6-flue gas inlet B; 7-flue gas outlet A; 8- Flue gas outlet B; 9-demister; 10-pretreatment spray layer; 11-three-stage annular spray layer, 12-nozzle; 13-slurry pump; 14-circulation pump A; 15-circulation pump B; 16-pipeline washing pump A; 17-pipeline washing pump B.

具体实施方式 Detailed ways

一种脱硫塔系统,所述脱硫塔系统包含2套脱硫塔,即脱硫塔A1、脱硫塔B2;所述两套脱硫塔共用一个循环槽3,两套脱硫塔对称布置在循环槽3两侧,循环槽3位于烟囱南侧中轴线上。 A desulfurization tower system, the desulfurization tower system includes 2 sets of desulfurization towers, namely, desulfurization tower A1 and desulfurization tower B2; the two sets of desulfurization towers share a circulation tank 3, and the two sets of desulfurization towers are symmetrically arranged on both sides of the circulation tank 3 , the circulation groove 3 is located on the central axis on the south side of the chimney.

所述脱硫塔系统的烟气系统由烟气进口A5,烟气进口B6分别进入脱硫塔A1、脱硫塔B2,A、B两路硫酸尾气烟气相对独立,脱硫塔A1的烟气出口A7、脱硫塔B2的烟气出口B8出来后汇入原烟道。 The flue gas system of the desulfurization tower system enters the desulfurization tower A1 and the desulfurization tower B2 respectively from the flue gas inlet A5 and the flue gas inlet B6. The flue gas outlet B8 of the desulfurization tower B2 comes out and merges into the original flue.

所述脱硫塔A1,脱硫塔B2各自对应一台循环泵A14和循环泵B15及一台管道洗涤泵A16和管道洗涤泵B17,所述循环泵、管道洗涤泵的选型流量为设计流量的1.1倍。 The desulfurization tower A1 and the desulfurization tower B2 respectively correspond to a circulating pump A14 and a circulating pump B15 and a pipeline washing pump A16 and a pipeline washing pump B17, and the selection flow rate of the circulating pump and the pipeline washing pump is 1.1% of the design flow times.

所述两套脱硫塔的烟气进口均设有预处理喷淋层10,预处理喷淋层10由管道洗涤泵供给;两套脱硫塔内均设有三级环型喷淋层11,每级环型喷淋层管线上设有多支喷头12,每层喷头12与下层喷头与上下层喷头互错30度,以保证喷淋浆液覆盖整个塔体,实现对烟气中的SO2高效吸收,洁净烟气通过除雾器去除细小颗粒及雾滴后排入烟囱;吸收了SO2的富液通过脱硫塔底部溜槽进入循环槽3,通过循环泵及管道洗涤泵将浆液从循环槽重新送往脱硫塔参与脱硫反应。 The flue gas inlets of the two sets of desulfurization towers are all provided with a pretreatment spray layer 10, and the pretreatment spray layer 10 is supplied by a pipeline washing pump; the two sets of desulfurization towers are all provided with a three-stage annular spray layer 11, each There are multiple nozzles 12 on the stage ring spray layer pipeline, and the nozzles 12 of each layer are staggered with the nozzles of the lower layer and the upper and lower layers of nozzles by 30 degrees to ensure that the spray slurry covers the entire tower body and achieve high efficiency for SO2 in the flue gas. Absorption, the clean flue gas is discharged into the chimney through the demister to remove fine particles and droplets; the rich liquid that has absorbed SO 2 enters the circulation tank 3 through the chute at the bottom of the desulfurization tower, and the slurry is recycled from the circulation tank through the circulation pump and the pipeline washing pump Sent to the desulfurization tower to participate in the desulfurization reaction.

所述脱硫塔塔体上部设置搅拌器电机通过轴带动一层或多层搅拌器桨叶,所述搅拌器桨叶设置在塔体的底部,保证精矿浆混合均匀,不致堵塞管道及泵;所述脱硫塔塔内的喷淋层喷嘴采用雾化喷雾喷嘴,喷嘴材质采用碳化硅掺金刚砂。 The upper part of the desulfurization tower body is equipped with an agitator motor to drive one or more layers of agitator blades through the shaft, and the agitator blades are arranged at the bottom of the tower body to ensure that the concentrate slurry is evenly mixed without blocking pipes and pumps; The nozzles of the spray layer in the desulfurization tower are atomized spray nozzles, and the material of the nozzles is silicon carbide mixed with emery.

    所述脱硫塔系统采用了防腐层,分别为:所述脱硫塔的内喷淋管采用钢衬陶瓷管,管外壁衬预硫化丁基橡胶;所述脱硫塔内壁喷淋层以下采用衬砖防腐,喷淋层以上衬玻璃鳞片防腐。所述脱硫塔的出口烟气管采用钢衬玻璃鳞片;所述磷精矿浆液管道采用16Mn材质管道,回矿浆管采用钢骨架复合管;所述循环槽采用衬胶,1m以下加衬砖防腐。 The desulfurization tower system adopts an anti-corrosion layer, which are: the inner spray pipe of the desulfurization tower adopts a steel-lined ceramic pipe, and the outer wall of the pipe is lined with pre-vulcanized butyl rubber; the inner wall of the desulfurization tower is lined with bricks for corrosion protection , The spray layer is lined with glass flakes for anti-corrosion. The outlet flue gas pipe of the desulfurization tower is made of steel-lined glass scales; the phosphate concentrate slurry pipe is made of 16Mn material pipe, and the return slurry pipe is made of steel skeleton composite pipe; .

    由于塔内采用玻璃鳞片防腐,为防止温度超标损坏玻璃鳞片,烟气进口配置温度变送器,脱硫塔喷淋层出口也配置温度变送器。  Because the glass flakes are used for anti-corrosion in the tower, in order to prevent the glass flakes from being damaged by excessive temperature, a temperature transmitter is installed at the flue gas inlet, and a temperature transmitter is also installed at the outlet of the spray layer of the desulfurization tower.

Claims (7)

1. a desulfurizing tower system, is characterized in that described desulfurizing tower system comprises 2 cover desulfurizing towers, i.e. desulfurizing tower A(1), desulfurizing tower B(2); Described two cover desulfurizing towers share a circulating slot (3), and two cover desulfurizing towers are arranged symmetrically in circulating slot (3) both sides, and circulating slot (3) is positioned on axis, chimney southern side.
2. desulfurizing tower system according to claim 1, it is characterized in that described desulfurizing tower A(1), desulfurizing tower B(2) flue gas relatively independent, the flue gas of system is by gas approach A(5), gas approach B(6) enter desulfurizing tower A(1 respectively), desulfurizing tower B(2), desulfurizing tower A(1) exhanst gas outlet A(7), desulfurizing tower B(2) exhanst gas outlet B(8) out import former flue afterwards.
3. desulfurizing tower system according to claim 1, it is characterized in that described desulfurizing tower A(1), desulfurizing tower B(2) respective corresponding one or more circulating pump A(14) and circulating pump B(15) and one or more pipeline washing pump A(16) and pipeline washing pump B(17), the type selecting flow of described circulating pump, pipeline washing pump is 1.1 times of design discharge.
4. desulfurizing tower system according to claim 3, it is characterized in that the gas approach place of described two cover desulfurizing towers is equipped with pretreatment spraying layer (10), pretreatment spraying layer (10) is supplied by pipeline washing pump; Be equipped with tertiary circulation type spraying layer (11) in two cover desulfurizing towers, every grade of ring-like spraying layer pipeline is provided with branched shower nozzle (12), and every layer of shower nozzle and lower layer sprayer head and the mutual wrong 20-40 degree of levels shower nozzle, to ensure that sprayed slurry covers whole tower body.
5. desulfurizing tower system according to claim 1, it is characterized in that described two cover desulfurizing tower tower body tops arrange agitator motor and drive one or more layers propeller-blade by axle, described propeller-blade is arranged on the bottom of tower body, ensures that concentrate slurry mixes, unlikely blocking pipe and pump; Spraying layer nozzle in described desulfurizing tower tower adopts Atomizing Spray Nozzle.
6. desulfurizing tower system according to claim 1, is characterized in that described two cover desulfurizing towers all have employed anticorrosive coat, is respectively: the internal sparger pipe of described desulfurizing tower adopts steel lining earthenware, manages outer wall liner presulfurization butyl rubber; Adopt lining brick anticorrosion below described desulfurizing tower inwall spraying layer, more than spraying layer serve as a contrast glass flake anticorrosion; The exiting flue gas pipe of described desulfurizing tower adopts glass-lined steel scale; Described circulating slot (3) adopts line with rubber, and it is anticorrosion that below 1m adds lining brick.
7. desulfurizing tower system according to claim 6, it is characterized in that the gas approach of described two cover desulfurizing towers all configures temperature transmitter, the outlet of desulfurizing tower spraying layer also configures temperature transmitter.
CN201520210202.9U 2015-04-09 2015-04-09 A kind of desulfurizing tower system Expired - Lifetime CN204543980U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815547A (en) * 2015-04-09 2015-08-05 瓮福(集团)有限责任公司 Phosphate concentrate desulfurization system
CN107469609A (en) * 2017-09-06 2017-12-15 杭州小橙工业设计有限公司 A kind of full-automatic desulphurization system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815547A (en) * 2015-04-09 2015-08-05 瓮福(集团)有限责任公司 Phosphate concentrate desulfurization system
CN107469609A (en) * 2017-09-06 2017-12-15 杭州小橙工业设计有限公司 A kind of full-automatic desulphurization system

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