CN204543698U - One is exempted to shut down filter - Google Patents
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- CN204543698U CN204543698U CN201520047022.3U CN201520047022U CN204543698U CN 204543698 U CN204543698 U CN 204543698U CN 201520047022 U CN201520047022 U CN 201520047022U CN 204543698 U CN204543698 U CN 204543698U
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Abstract
Description
技术领域 technical field
本实用新型涉及农业灌溉用水过滤技术领域,尤其涉及一种免停机过滤装置。 The utility model relates to the technical field of filtering water for agricultural irrigation, in particular to a filter device without shutdown.
背景技术 Background technique
目前新疆地区使用的滴灌设备主要由渠道、闸门、蓄水池、吸水管、水泵、反冲洗过滤装置、输水管、地埋管、滴灌带组成,反冲洗装置对块状、沙砾等过滤效果较好,但对絮状物,尤其是当地主要防风树胡杨和柽柳的花过滤效果较差,这些絮状物缠绕在反冲洗装置过滤网上,逐渐堵塞,装置内外压力不平衡进行冲洗时,部分絮状物不但没有冲洗掉,反而结成疙瘩,缠绕其上,造成能源和水资源浪费,同时降低了出水口压力,最多时可降低50%,而此时必须停机拆卸清洗。 At present, the drip irrigation equipment used in Xinjiang is mainly composed of channels, gates, reservoirs, water suction pipes, water pumps, backwash filter devices, water delivery pipes, buried pipes, and drip irrigation belts. Good, but the filter effect on flocs, especially the flowers of Populus euphratica and Tamarix, the main local windbreak trees, is poor. These flocs are entangled on the filter screen of the backwashing device and gradually clogged. When the internal and external pressure of the device is unbalanced for flushing, some flocs Instead of being washed away, the lumps formed and entangled on it, resulting in waste of energy and water resources, while reducing the pressure of the water outlet, which can be reduced by 50% at most, and must be shut down for disassembly and cleaning at this time.
若是在农忙时节(特别是在用水高峰的7、8月份,正值当地柽柳、胡杨等植物的花期,产生大量的絮状漂浮物,混在渠道随着水流进入过滤装置),水源紧张,泵房24小时作业,一次停机对整个生产单位及泵房承包职工将造成严重损失。且由于絮状漂浮物缠绕紧密,在泵房难以有效清洗,往往需要带专业清洗液体如酸、碱等溶液进行腐蚀再清洗,既耽误了灌溉进度,又浪费了水资源。 If it is during the busy farming season (especially in July and August when the water consumption peaks, when the local plants such as Tamarix and Populus euphratica are in flowering period, a large amount of flocculent floating matter is produced, mixed in the channel and enters the filter device with the water flow), the water source is tense, and the pump room 24-hour operation, a shutdown will cause serious losses to the entire production unit and pump room contractors. Moreover, due to the tightly entangled flocculent floating objects, it is difficult to effectively clean them in the pump room. It is often necessary to bring professional cleaning liquids such as acid and alkali solutions for corrosion and re-cleaning, which not only delays the progress of irrigation, but also wastes water resources.
实用新型内容 Utility model content
本实用新型的实施例提供一种免停机过滤装置,设置有泵吸水口处的絮状物过滤装置,可以显著减少进入反冲洗装置的絮状物数量,避免停机。 The embodiment of the utility model provides a non-stop filtering device, which is provided with a floc filtering device at the suction port of the pump, which can significantly reduce the amount of floc entering the backwashing device and avoid shutdown.
为达到上述目的,本实用新型的实施例采用如下技术方案: In order to achieve the above object, the embodiments of the present utility model adopt the following technical solutions:
一种免停机过滤装置,包括:过滤腔体(3),过滤腔体(3),过滤腔体(3)两端设置有入水口(1)和出水口(9);所述入水口(1)处设置有入水口传感器(2),所述出水口(9)处设置有出水口传感器(8);所述过滤腔体(3)的中间部分设置有第一过滤腔(5)及其下方的第二过滤腔(12);所述第一过滤腔(5)与所述第二过 滤腔(12)之间设置有过滤腔隔板(10);所述第一过滤腔(5)与所述第二过滤腔(12)内都设置有过滤棒(11);所述第一过滤腔(5)中在入水口一端设置有第一入水口阀门(4),在出水口一端设置有第一出水口阀门(7);第二过滤腔(12)在入水口一端设置有第二入水口阀门(17),在出水口一端设置有第二出水口阀门; A filter device without shutdown, comprising: a filter cavity (3), a filter cavity (3), and a water inlet (1) and a water outlet (9) are arranged at both ends of the filter cavity (3); the water inlet ( 1) is provided with a water inlet sensor (2), and the water outlet (9) is provided with a water outlet sensor (8); the middle part of the filter chamber (3) is provided with a first filter chamber (5) and The second filter cavity (12) below it; the filter cavity dividing plate (10) is provided between the first filter cavity (5) and the second filter cavity (12); the first filter cavity ( 5) A filter rod (11) is arranged in the second filter chamber (12); a first water inlet valve (4) is arranged at one end of the water inlet in the first filter chamber (5), and a water inlet valve (4) is arranged at the water outlet. One end is provided with a first water outlet valve (7); the second filter cavity (12) is provided with a second water inlet valve (17) at one end of the water inlet, and a second water outlet valve is arranged at one end of the water outlet;
所述第一过滤腔(5)的外侧腔体上还设置有第一除杂通道舱门(15),所述第一除杂通道舱门(15)由铰链(6)和过滤腔体相连;所述第一除杂通道舱门(15)上设置有观察窗(14),所述第一过滤腔(5)内设置有除杂装置(18);所述除杂装置(18)用于将过滤棒(11)上的杂物(16)排出舱门;与所述第一过滤腔(5)相同的,所述第二过滤腔(12)也由铰链和过滤腔体相连,其上也设置第二除杂通道舱门(13),观察窗,以及除杂装置。 The outer cavity of the first filter cavity (5) is also provided with a first impurity removal channel hatch (15), and the first impurity removal channel hatch (15) is connected with the filter cavity by a hinge (6) ; The first impurity removal channel hatch (15) is provided with an observation window (14), and the first filter chamber (5) is provided with an impurity removal device (18); the impurity removal device (18) is used The sundries (16) on the filter rod (11) are discharged from the hatch; the same as the first filter cavity (5), the second filter cavity (12) is also connected with the filter cavity by a hinge, which The second impurity removal channel cabin door (13), observation window, and impurity removal device are also set on the top.
上述技术方案中的免停机过滤装置,带有自动清除杂物装置的栏栅式过滤装置;带有观察窗以及杂物量传感器以便及时清理杂物;包含有2个过滤腔,可以轮换进行过滤工作,避免停机;当絮状物或杆状物流经过滤腔时可以被有效限制,缓解夏季用水高峰时植物组织对过滤装置的影响,同时结构简单,便于安装和维护。 The non-stop filter device in the above technical solution is a fence-type filter device with an automatic debris removal device; it is equipped with an observation window and a sensor for the amount of debris to clean up debris in time; it includes 2 filter chambers, which can be filtered in rotation work, to avoid downtime; when the floc or rod flow through the filter chamber can be effectively restricted to alleviate the impact of plant tissue on the filter device during the summer water peak, while the structure is simple, easy to install and maintain.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型实施例提供的一种免停机过滤装置的结构示意图; Fig. 1 is a schematic structural view of a non-stop filter device provided by an embodiment of the present invention;
图2为本实用新型实施例提供的图1所示结构在A-A方向上的剖面示意图; Figure 2 is a schematic cross-sectional view of the structure shown in Figure 1 in the A-A direction provided by the embodiment of the present invention;
图3为本实用新型实施例提供的一种免停机过滤装置的入水口阀门结构示意图。 Fig. 3 is a schematic structural diagram of a water inlet valve of a non-stop filter device provided by an embodiment of the present invention.
具体实施方式 Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
本实用新型实施例提供了一种免停机过滤装置,如图1所示,所述装置包括:过滤腔体3,过滤腔体3两端设置有入水口1和出水口9;所述入水口1处设置有入水口传感器2,所述出水口9处设置有出水口传感器8;所述过滤腔体3的中间部分设置有第一过滤腔5及其下方的第二过滤腔12;所述第一过滤腔5与所述第二过滤腔12之间设置有过滤腔隔板10;所述第一过滤腔5与所述第二过滤腔12内都设置有过滤棒11;所述第一过滤腔5中在入水口一端设置有第一入水口阀门4,在出水口一端设置有第一出水口阀门7;第二过滤腔12在入水口一端设置有第二入水口阀门17(参考图3所示),在出水口一端设置有第二出水口阀门(图中未显示,可参考图3中的入水口阀门的结构);在所述第一过滤腔5外设有第一除杂通道舱门15,舱门闭合时作为腔体一部分,打开时可用于排出堵塞杂质,第一除杂通道舱门15由铰链6和腔体相连,第二过滤腔12外设有第二除杂通道舱门13(功能与第一过滤腔5外设的第一除杂通道舱门15相同),作用和安装方式同第一过滤腔。 The embodiment of the utility model provides a non-stop filter device, as shown in Figure 1, the device includes: a filter cavity 3, the two ends of the filter cavity 3 are provided with a water inlet 1 and a water outlet 9; the water inlet 1 is provided with a water inlet sensor 2, and the water outlet 9 is provided with a water outlet sensor 8; the middle part of the filter cavity 3 is provided with a first filter cavity 5 and a second filter cavity 12 below it; A filter cavity partition 10 is arranged between the first filter cavity 5 and the second filter cavity 12; a filter rod 11 is arranged in the first filter cavity 5 and the second filter cavity 12; In the filter chamber 5, a first water inlet valve 4 is provided at the water inlet end, and a first water outlet valve 7 is provided at the water outlet end; the second filter chamber 12 is provided with a second water inlet valve 17 at the water inlet end (refer to the figure 3), one end of the water outlet is provided with a second water outlet valve (not shown in the figure, the structure of the water inlet valve in Fig. 3 can be referred to); The passage hatch 15 is used as a part of the cavity when the hatch is closed, and can be used to discharge the clogged impurities when it is opened. The first impurity removal passage hatch 15 is connected with the cavity by the hinge 6, and the second filter chamber 12 is provided with a second impurity removal filter. Passage cabin door 13 (the function is the same as the first impurity-removing passage hatch 15 of the first filter cavity 5 peripherals), effect and installation mode are the same as the first filter cavity.
如图2所示,所述第一过滤腔5的外侧腔体上还设置有第一除杂通道舱门15,所述除杂通道舱门上设置有观察窗14,所述第一过滤腔5内设置有除杂装置18。其中,所述除杂装置18串在所述过滤棒11上,如图2所示,打开除杂通道舱门15后,可以滑动除杂装置18将过滤棒11上的杂物16排出免停机过滤装置。如图2所示,所述第二过滤腔12上也设置有第二除杂通道舱门13,观察窗,以及除杂装置,其功能与第一过滤腔5内的相同。 As shown in Figure 2, a first impurity removal channel hatch 15 is also provided on the outer cavity of the first filter cavity 5, and an observation window 14 is arranged on the impurity removal channel hatch, and the first filter cavity 5 is provided with impurity removal device 18. Wherein, the impurity removal device 18 is strung on the filter rod 11, as shown in Figure 2, after opening the impurity removal channel hatch 15, the impurity removal device 18 can be slid to discharge the impurities 16 on the filter rod 11 without stopping the machine filter device. As shown in FIG. 2 , the second filter chamber 12 is also provided with a second impurity removal passage hatch 13 , an observation window, and an impurity removal device, whose functions are the same as those in the first filter chamber 5 .
在应用本实用新型提供的免停机过滤装置进行过滤时,其过滤过程为:水流由入水口1进入,由入水口传感器2测量水流参数,将入口阀门4和出水口阀门7打开,水流通过过滤棒11时絮状物被拦下,并积累,在第一过滤腔5中,通过观察窗14可以观察到腔内过滤情况和杂质16积累情况,当絮状物积累到一定程度时,出水口传感器 8和入水口传感器2数值相差较大,此时,打开第二入水口阀门17和第二出水口阀门,并关闭入水口阀门4和出水口阀门7,排空腔内液体,打开舱门15,除杂装置18将挂在过滤棒上的杂质推出舱门(如图2中所示,由A区域至B区域运动),并复位,完成一次杂质分离作业。在第一过滤腔5进行杂质分离作业时,第二入水口阀门17和第二出水口阀门打开,第二过滤腔12开始过滤工作。即第一过滤腔5和第二过滤腔12轮流进行工作,保证免停机过滤装置一直在进行过滤,不停机。 When filtering with the non-stop filter device provided by the utility model, the filtering process is as follows: the water flow enters from the water inlet 1, the water flow parameters are measured by the water inlet sensor 2, the inlet valve 4 and the water outlet valve 7 are opened, and the water flow passes through the filter. When the rod 11 is used, the flocs are blocked and accumulated. In the first filter chamber 5, the filtration situation in the chamber and the accumulation of impurities 16 can be observed through the observation window 14. When the flocs accumulate to a certain extent, the water outlet The value difference between sensor 8 and water inlet sensor 2 is relatively large. At this time, open the second water inlet valve 17 and the second water outlet valve, and close the water inlet valve 4 and water outlet valve 7, empty the liquid in the cavity, and open the hatch 15. The impurity removal device 18 pushes the impurity hanging on the filter rod out of the hatch (as shown in Figure 2, moving from area A to area B), and resets to complete an impurity separation operation. When the first filter chamber 5 is performing the impurity separation operation, the second water inlet valve 17 and the second water outlet valve are opened, and the second filter chamber 12 starts to filter. That is, the first filter chamber 5 and the second filter chamber 12 work in turn to ensure that the non-stop filter device is always filtering without stopping the machine.
这里需要说明的是,本实用新型中过滤棒的排列方式不限于固定阵列,同时也不限于推送式排杂方式。 It should be noted here that the arrangement of the filter rods in the present invention is not limited to a fixed array, nor is it limited to a push-type waste removal method.
本实用新型提供的免停机过滤装置安装后可以显著降低水中絮状悬浮物的含量,减轻首部过滤装置工作压力,同时可以在不停机的情况下进行清理和维修。 After installation, the no-stop filter device provided by the utility model can significantly reduce the content of flocculent suspended matter in water, reduce the working pressure of the head filter device, and can be cleaned and maintained without stopping the machine.
本实用新型提供的免停机过滤装置的腔体由不锈钢板焊接构成,过滤棒由尼龙材料构成,除杂推送版由不锈钢材质制造,由于新疆地区水碱性较大,普通铁质材料极易腐蚀,因此采用不锈钢材料。阀门可以选用电磁式也可以选用球阀或蝶阀。传感器可以选用流量传感器或压力传感器。管擦窗由普通钢化玻璃构成。入水口和出水口阀门开关操作可以由人工控制也可由电机控制。 The cavity of the non-stop filter device provided by the utility model is made of welded stainless steel plates, the filter rod is made of nylon material, and the impurity removal push plate is made of stainless steel material. Due to the high alkalinity of water in Xinjiang, ordinary iron materials are very easy to corrode , so stainless steel is used. The valve can be electromagnetic or ball valve or butterfly valve. The sensor can be a flow sensor or a pressure sensor. Tube cleaning windows are made of ordinary tempered glass. The water inlet and water outlet valve switch operations can be manually controlled or controlled by a motor.
应用本实用新型提供的免停机过滤装置时,絮状物或杆状物流经过滤腔时可以被有效限制,缓解夏季用水高峰时植物组织对过滤装置的影响,同时结构简单,便于安装和维护。 When the non-stop filter device provided by the utility model is used, the flow of flocs or rods can be effectively restricted when passing through the filter chamber, and the influence of plant tissues on the filter device during peak water consumption in summer can be alleviated. At the same time, the structure is simple and easy to install and maintain.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。 The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520047022.3U CN204543698U (en) | 2015-01-21 | 2015-01-21 | One is exempted to shut down filter |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520047022.3U CN204543698U (en) | 2015-01-21 | 2015-01-21 | One is exempted to shut down filter |
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| CN204543698U true CN204543698U (en) | 2015-08-12 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106362512A (en) * | 2016-11-19 | 2017-02-01 | 无锡市洗选设备厂 | Filter chamber for washing apparatus |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106362512A (en) * | 2016-11-19 | 2017-02-01 | 无锡市洗选设备厂 | Filter chamber for washing apparatus |
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