CN204533613U - A kind of dished spring assembly of water injection flow controller - Google Patents

A kind of dished spring assembly of water injection flow controller Download PDF

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Publication number
CN204533613U
CN204533613U CN201520206881.2U CN201520206881U CN204533613U CN 204533613 U CN204533613 U CN 204533613U CN 201520206881 U CN201520206881 U CN 201520206881U CN 204533613 U CN204533613 U CN 204533613U
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valve
disc spring
grinding wheel
valve rod
spring assembly
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CN201520206881.2U
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Chinese (zh)
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戴国胜
马洛辰
陈景划
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Zhejiang Jinghua Measurement & Control Equipment Co Ltd
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Zhejiang Jinghua Measurement & Control Equipment Co Ltd
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Abstract

本实用新型提出了一种注水流量调控装置的碟簧组件,包括阀体、阀盖及阀杆,阀体内设有阀缸,阀杆密封穿过阀盖且竖直插装于阀缸内,阀缸内设有磨轮及静阀座,磨轮与静阀座上下面接触设置且两者动密封配合,磨轮及静阀座上分别设置位置相对应的通孔结构,还包括有设置阀杆上使磨轮弹性紧贴于静阀座上的碟簧组件,碟簧组件包括套接于阀杆的平面轴承及碟簧组,平面轴承包括固定套接于阀杆的紧环及相对于阀盖静止的松环,碟簧组活动套接于阀杆且其一端在阀杆轴向方向上抵于松环,阀盖的外端还设置套接于阀杆的轴承压帽,碟簧组的另一端抵于轴承压帽的端部;该碟簧组件能够自动补偿磨轮磨损导致的密封失效,减少泄露量,具有较长的使用寿命。

The utility model proposes a disc spring component of a water injection flow control device, which includes a valve body, a valve cover and a valve stem. A valve cylinder is arranged in the valve body, and the valve stem seals through the valve cover and is vertically inserted into the valve cylinder. The valve cylinder is equipped with a grinding wheel and a static valve seat. The grinding wheel is set in contact with the upper and lower sides of the static valve seat and the two are in dynamic sealing cooperation. The disc spring assembly that makes the grinding wheel elastically adhere to the static valve seat. The disc spring assembly includes a plane bearing and a disc spring set that are sleeved on the valve stem. The loose ring, the disc spring group is movably sleeved on the valve stem and one end of the disc spring is against the loose ring in the axial direction of the valve stem. The outer end of the valve cover is also provided with a bearing cap sleeved on the valve stem. Resists the end of the bearing pressure cap; the disc spring assembly can automatically compensate for the seal failure caused by the wear of the grinding wheel, reduce leakage, and have a longer service life.

Description

一种注水流量调控装置的碟簧组件Disc spring assembly of a water injection flow control device

技术领域technical field

本实用新型涉及一种注水流量调控装置,尤其涉及一种注水流量调控装置的碟簧组件。The utility model relates to a water injection flow control device, in particular to a disc spring assembly of the water injection flow control device.

背景技术Background technique

目前,油田注水驱油主要采用调节阀门控制注水流量。比如磨轮式调节阀:磨轮式调节阀在一侧形成有流体介质入口,另一侧形成有流体介质出口。在阀体的阀腔内部设置有下磨轮与上磨轮。下磨轮与上磨轮内对称形成有连通流体介质入口和流体介质出口的节流孔,两个磨轮相对称旋转运动,通过改变两个磨轮相对称的节流孔对接流通截面积,进行流量的调节。At present, water flooding in oilfields mainly uses regulating valves to control the water injection flow rate. For example, the grinding wheel control valve: the grinding wheel control valve is formed with a fluid medium inlet on one side and a fluid medium outlet on the other side. A lower grinding wheel and an upper grinding wheel are arranged inside the valve cavity of the valve body. The lower grinding wheel and the upper grinding wheel are symmetrically formed with an orifice connecting the fluid medium inlet and the fluid medium outlet. The two grinding wheels rotate symmetrically, and the flow is adjusted by changing the flow cross-sectional area of the symmetrical orifice of the two grinding wheels. .

磨轮式调节阀在生产过程中存在一定的缺陷,由于上磨轮与下磨轮始的接触密封面终处于动密封状态,且两者的密封效果主要由以下因素影响:1、上磨轮对下磨轮的压紧力,2、上磨轮与下磨轮接触密封面的大小,3、接触密封面的磨损程度;由于现有的磨轮式调节阀的上、下磨轮接触面经常摩擦,很容易因摩擦而产生磨损,而此时上磨轮对下磨轮的压紧力就会减小,接触密封面就会发生漏水,影响到对油田注水水量的控制,也增加了阀门开关扭矩增加了电机输出功率,造成电力资源的浪费,还直接影响智能流量控制器和磨轮式调节阀的使用寿命。同时,在高压力的工况下,磨轮调节阀的阀杆因磨损而造成的阀杆密封失效现象。There are certain defects in the production process of the grinding wheel control valve. Since the contact sealing surface between the upper grinding wheel and the lower grinding wheel is always in a dynamic sealing state, and the sealing effect of the two is mainly affected by the following factors: 1. The upper grinding wheel is to the lower grinding wheel 2. The size of the contact sealing surface between the upper grinding wheel and the lower grinding wheel, 3. The wear degree of the contact sealing surface; because the upper and lower grinding wheel contact surfaces of the existing grinding wheel control valve often rub, it is easy to And wear occurs, and at this time, the pressing force of the upper grinding wheel on the lower grinding wheel will decrease, and water leakage will occur when contacting the sealing surface, which will affect the control of the water injection in the oil field, and also increase the valve switching torque and increase the output power of the motor. It causes a waste of power resources and directly affects the service life of the intelligent flow controller and the grinding wheel regulating valve. At the same time, under the condition of high pressure, the valve stem of the grinding wheel regulating valve will fail to seal due to wear.

实用新型内容Utility model content

基于上述问题,本实用新型目的在于提供一种注水流量调控装置的碟簧组件,该碟簧组件能够自动补偿磨轮磨损导致的密封失效,减少泄露量,具有较长的使用寿命。Based on the above problems, the purpose of this utility model is to provide a disc spring assembly of a water injection flow control device, which can automatically compensate for seal failure caused by grinding wheel wear, reduce leakage, and have a longer service life.

针对以上问题,提供了如下技术方案:一种注水流量调控装置的碟簧组件,包括阀体、阀盖及阀杆,阀体内设有阀缸,阀体两侧分别设置连通于阀缸的进液口及出液口,阀杆密封穿过阀盖且竖直插装于阀缸内,阀缸内设有磨轮组件,所述的磨轮组件包括固定连接于阀杆的磨轮及固定于阀缸内的静阀座,磨轮与静阀座上下面接触设置且两者动密封配合,磨轮及静阀座上分别设置连通于进液口及出液口且位置相对应的通孔结构,其特征在于:还包括有设置阀杆上使磨轮弹性紧贴于静阀座上的碟簧组件,所述的碟簧组件包括沿着阀杆伸入方向上依次分别套接于阀杆的平面轴承及碟簧组,平面轴承包括固定套接于阀杆的紧环及相对于阀盖静止的松环,所述的碟簧组活动套接于阀杆且其一端在阀杆轴向方向上抵于松环,阀盖的外端还设置套接于阀杆的轴承压帽,碟簧组的另一端抵于轴承压帽的端部。In view of the above problems, the following technical solutions are provided: a disc spring assembly of a water injection flow control device, including a valve body, a valve cover and a valve stem. Liquid port and liquid outlet, the valve stem seals through the valve cover and is vertically inserted into the valve cylinder. A grinding wheel assembly is arranged in the valve cylinder. The grinding wheel assembly includes a grinding wheel fixed to the valve stem and a grinding wheel fixed to the valve cylinder. The static valve seat inside, the grinding wheel and the static valve seat are set in contact with the upper and lower sides, and the two are in dynamic sealing cooperation. The grinding wheel and the static valve seat are respectively provided with through-hole structures connected to the liquid inlet and liquid outlet and corresponding in position. In that: it also includes a disc spring assembly that is arranged on the valve stem so that the grinding wheel is elastically attached to the static valve seat. The spring set, the plane bearing includes a tight ring fixedly sleeved on the valve stem and a loose ring that is stationary relative to the valve cover. The outer end of the valve cover is also provided with a bearing cap sleeved on the valve stem, and the other end of the disc spring group is against the end of the bearing cap.

本实用新型还进一步设置为,所述的阀杆上设置用于便于平面轴承安装的轴承衬圈,轴承衬圈包括与阀杆固定套接的套接部及台阶端部,平面轴承的紧环端面轴向紧贴于台阶端部。The utility model is further configured as follows: the valve stem is provided with a bearing bushing ring for easy installation of the plane bearing, the bearing bushing includes a socket part and a step end fixedly socketed with the valve stem, and the tight ring of the plane bearing The end face is axially close to the end of the step.

本实用新型还进一步设置为,所述的碟簧组包括多个叠加的碟簧。The utility model is further provided that the disc spring group includes a plurality of stacked disc springs.

本实用新型中,经过长时间的使用,磨轮与静阀座的配合面发生微量磨损,不利于两者的密封配合;碟簧组件的设置能够使磨轮始终以一定的压紧力抵于静阀座,碟簧能够弹性抵于阀杆,以补偿前者的磨损,使磨轮对静阀座保持一定的压紧力,能够始终处于稳定的密封状态。In the utility model, after a long time of use, the mating surface of the grinding wheel and the static valve seat will be slightly worn, which is not conducive to the sealing fit of the two; the arrangement of the disc spring assembly can make the grinding wheel always touch the static valve seat with a certain pressing force , The disc spring can elastically reach the valve stem to compensate for the wear of the former, so that the grinding wheel can maintain a certain pressing force on the static valve seat, and can always be in a stable sealing state.

附图说明Description of drawings

图1为本实用新型实施例中的结构示意图;Fig. 1 is the structural representation in the utility model embodiment;

图2为本实用新型实施例中轴承衬圈的结构示意图。Fig. 2 is a schematic structural view of a bearing bushing in an embodiment of the present invention.

图中标号含义:1-阀体;1a-进液口;1b-出液口;1c-阀缸;2-静阀座;3-磨轮;4-阀盖;5-阀杆;6-碟簧组;7-平面轴承;71-松环;72-紧环;8-轴承衬圈;8a-台阶端部;8b-套接部;9-执手;10-轴承压帽。The meaning of the symbols in the figure: 1-valve body; 1a-liquid inlet; 1b-liquid outlet; 1c-valve cylinder; 2-static valve seat; 3-grinding wheel; 4-bonnet; 5-valve stem; 6-disc Spring group; 7-plane bearing; 71-loose ring; 72-tight ring; 8-bearing bushing; 8a-step end;

具体实施方式Detailed ways

下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.

结合图1及图2所示,一种注水流量调控装置的碟簧组6件,包括阀体1、阀盖4及阀杆5,阀体1内设有阀缸1c,阀体1两侧分别设置连通于阀缸1c的进液口1a及出液口1b,阀杆5密封穿过阀盖4且竖直插装于阀缸1c内,阀杆5的外端部连接于执手9,阀缸1c内设有磨轮3组件,磨轮3组件包括固定连接于阀杆5的磨轮3及固定于阀缸1c内的静阀座2,磨轮3与静阀座2上下面接触设置且两者动密封配合,磨轮3及静阀座2上分别设置连通于进液口1a及出液口1b且位置相对应的通孔结构,还包括有设置阀杆5上使磨轮3弹性紧贴于静阀座2上的碟簧组6件,所述的碟簧组6件包括沿着阀杆5伸入方向上依次分别套接于阀杆5的平面轴承7及碟簧组6,碟簧组6包括多个叠加的碟簧,平面轴承7包括固定套接于阀杆5的紧环72及相对于阀盖4静止的松环71,所述的碟簧组6活动套接于阀杆5且其一端在阀杆5轴向方向上抵于松环71,阀盖4的外端还设置套接于阀杆5的轴承压帽10,碟簧组6的另一端抵于轴承压帽10的端部。阀杆5上设置用于便于平面轴承7安装的轴承衬圈8,轴承衬圈8包括与阀杆5固定套接的套接部8b及台阶端部8a,平面轴承7的紧环72端面轴向紧贴于台阶端部8a。As shown in Fig. 1 and Fig. 2, a disc spring assembly of a water injection flow control device includes 6 pieces, including a valve body 1, a valve cover 4 and a valve stem 5. The valve body 1 is provided with a valve cylinder 1c, and the two sides of the valve body 1 The liquid inlet 1a and the liquid outlet 1b connected to the valve cylinder 1c are respectively provided. The valve stem 5 seals through the valve cover 4 and is vertically inserted into the valve cylinder 1c. The outer end of the valve stem 5 is connected to the handle 9 , the valve cylinder 1c is provided with a grinding wheel 3 assembly, the grinding wheel 3 assembly includes the grinding wheel 3 fixedly connected to the valve stem 5 and the static valve seat 2 fixed in the valve cylinder 1c, the grinding wheel 3 and the static valve seat 2 are arranged in contact with the upper and lower sides The dynamic and sealing cooperation, the grinding wheel 3 and the static valve seat 2 are respectively provided with through-hole structures connected to the liquid inlet 1a and the liquid outlet 1b and corresponding in position, and the valve stem 5 is also installed so that the grinding wheel 3 is elastically attached to the static valve seat. There are 6 disc spring groups on the valve seat 2, and the 6 disc spring groups include a plane bearing 7 and a disc spring group 6 respectively sleeved on the valve stem 5 along the direction in which the valve stem 5 extends. 6 includes a plurality of stacked disc springs, and the plane bearing 7 includes a tight ring 72 fixedly sleeved on the valve stem 5 and a loose ring 71 that is stationary relative to the valve cover 4, and the disc spring group 6 is movably sleeved on the valve stem 5 And one end thereof is against the loose ring 71 in the axial direction of the valve stem 5, and the outer end of the valve cover 4 is also provided with a bearing pressure cap 10 sleeved on the valve stem 5, and the other end of the disc spring group 6 is against the bearing pressure cap 10. the end of. The valve stem 5 is provided with a bearing bushing 8 for facilitating the installation of the plane bearing 7. The bearing bushing 8 includes a socket portion 8b fixedly socketed with the valve stem 5 and a stepped end 8a. The tight ring 72 of the plane bearing 7 is on the end face close to the step end 8a.

本实用新型中,经过长时间的使用,磨轮3与静阀座2的配合面发生微量磨损,不利于两者的密封配合;碟簧组6件的设置能够使磨轮3始终以一定的压紧力抵于静阀座2,碟簧能够弹性抵于阀杆5,以补偿前者的磨损,使磨轮3对静阀座2保持一定的压紧力,能够始终处于稳定的密封状态。In the utility model, after a long period of use, the mating surface of the grinding wheel 3 and the static valve seat 2 is slightly worn, which is not conducive to the sealing fit of the two; the setting of 6 disc spring groups can make the grinding wheel 3 always be pressed with a certain degree of pressure. The force resists the static valve seat 2, and the disc spring can elastically resist the valve stem 5 to compensate for the wear of the former, so that the grinding wheel 3 maintains a certain pressing force on the static valve seat 2, and can always be in a stable sealing state.

以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,上述假设的这些改进和变型也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. These improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims (3)

1. the dished spring assembly of a water injection flow controller, comprise valve body, valve gap and valve rod, valve barrel is provided with in valve body, valve body both sides arrange the liquid entering hole and liquid outlet that are communicated in valve barrel respectively, valve stem seal passes valve gap and is vertically plugged in valve barrel, abrasive wheel assembly is provided with in valve barrel, described abrasive wheel assembly comprises the emery wheel being fixedly connected on valve rod and the quiet valve seat be fixed in valve barrel, emery wheel contacts with quiet valve seat top and bottom and to arrange and both motive sealings coordinate, emery wheel and quiet valve seat are arranged respectively and is communicated in liquid entering hole and liquid outlet and the corresponding through-hole structure in position, it is characterized in that: also include to arrange and valve rod makes emery wheel elasticity be close to dished spring assembly on quiet valve seat, described dished spring assembly comprises and stretches into along valve rod the plane bearing and disc spring group that direction are socketed on successively respectively valve rod, plane bearing comprises the fixedly sleeved tight ring in valve rod and the DNA releaxed circular DNA static relative to valve gap, described disc spring group pivot bush unit is in valve rod and its one end is butted on DNA releaxed circular DNA on valve rod axial direction, the outer end of valve gap also arranges the bearing pressure cap being socketed on valve rod, the other end of disc spring group is butted on the end of bearing pressure cap.
2. the dished spring assembly of a kind of water injection flow controller according to claim 1, it is characterized in that: described valve rod is arranged the bearing lining ring installed for being convenient to plane bearing, bearing lining ring comprises the belled part fixedly sleeved with valve rod and stepped ends, and the tight ring end face axial of plane bearing is close to stepped ends.
3. the dished spring assembly of a kind of water injection flow controller according to claim 1, is characterized in that: described disc spring group comprises the disc spring of multiple superposition.
CN201520206881.2U 2015-04-03 2015-04-03 A kind of dished spring assembly of water injection flow controller Expired - Lifetime CN204533613U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107940005A (en) * 2017-12-27 2018-04-20 西安安森智能仪器股份有限公司 A kind of right-angle type emery wheel valve
WO2020034599A1 (en) * 2018-08-16 2020-02-20 北京航天动力研究所 Double-disc gate valve and use

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107940005A (en) * 2017-12-27 2018-04-20 西安安森智能仪器股份有限公司 A kind of right-angle type emery wheel valve
WO2020034599A1 (en) * 2018-08-16 2020-02-20 北京航天动力研究所 Double-disc gate valve and use
US11131395B2 (en) 2018-08-16 2021-09-28 Beijing Aerospace Propulsion Institute Double-plate gate valve and use of the same

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