CN204532162U - Floating scraper formula high-pressure water jet shower nozzle - Google Patents
Floating scraper formula high-pressure water jet shower nozzle Download PDFInfo
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Abstract
本实用新型涉及油管清洗装置技术领域,是一种浮动刮刀式高压水射流喷头,其包括喷头本体、高压射流喷嘴、喷头帽和浮动刮刀;喷头本体的内部有进水通道,在喷头本体的中部有至少一个的与进水通道相通的径向通孔,在径向通孔的外侧内壁上固定安装有高压射流喷嘴,喷头帽上沿圆周间隔分布有至少两个刮刀槽,刮刀槽的底部有压缩弹簧。本实用新型结构合理而紧凑,使用方便,在保留了原喷头的高压射流清洗功能的基础上增加浮动刮刀设计,此浮动刮刀式高压水射流喷头能对油管进行高压水射流清洗以及刮刀机械刮削的双重清洗作用,可有效的提高射流清洗效果,降低能源消耗、降低工作压力、降低清洗成本和正常工作下的危险性。
The utility model relates to the technical field of oil pipe cleaning devices, which is a floating scraper type high-pressure water jet nozzle, which includes a nozzle body, a high-pressure jet nozzle, a nozzle cap and a floating scraper; There is at least one radial through hole communicating with the water inlet channel, and a high-pressure jet nozzle is fixedly installed on the outer inner wall of the radial through hole. At least two scraper grooves are distributed along the circumference of the nozzle cap, and the bottom of the scraper groove has compressed spring. The utility model has a reasonable and compact structure and is easy to use. On the basis of retaining the high-pressure jet cleaning function of the original nozzle, a floating scraper design is added. The floating scraper-type high-pressure water jet nozzle can clean the oil pipe with high-pressure water jet and mechanical scraper Double cleaning effect can effectively improve jet cleaning effect, reduce energy consumption, reduce working pressure, reduce cleaning cost and danger under normal operation.
Description
技术领域 technical field
本实用新型涉及油管清洗装置技术领域,是一种浮动刮刀式高压水射流喷头。The utility model relates to the technical field of oil pipe cleaning devices, which is a floating scraper type high-pressure water jet nozzle.
背景技术 Background technique
目前克拉玛依油田有油水井将近4000 多口,在用油管约100 万根,每年需要清洗的油管在23至30 万米;如果能提高常规喷头的清洗效率及效果则可以减少能源消耗,减少成本效益相当可观。常规喷头在清洗油管内壁时存在清洗盲区,而且在一定工作压力下,对顽固污垢很难冲洗干净。油垢在油管中的堆积影响油井的正常产量,更严重可能导致油管堵塞。若油管未清洗干净再次使用时,很容易引起污垢的集结。现阶段若要提高清洗效果,一般会提高工作压力。但是工作压力越高,设备性能以及高压射流系统密封性和材质的要求也将提高,这样就增加了油管清洗成本以及高压工作下的危险性。At present, there are more than 4,000 oil and water wells in Karamay Oilfield, about 1 million oil pipes in use, and 230,000 to 300,000 meters of oil pipes need to be cleaned every year; if the cleaning efficiency and effect of conventional nozzles can be improved, energy consumption and cost-effectiveness can be reduced quite a lot. Conventional nozzles have cleaning blind spots when cleaning the inner wall of the oil pipe, and it is difficult to clean stubborn dirt under a certain working pressure. The accumulation of oil dirt in the tubing will affect the normal production of the oil well, and more serious may lead to blockage of the tubing. If the oil pipe is not cleaned and used again, it is easy to cause the accumulation of dirt. At this stage, if the cleaning effect is to be improved, the working pressure will generally be increased. However, the higher the working pressure, the higher the performance of the equipment and the tightness and material requirements of the high-pressure jet system will also increase, which will increase the cost of oil pipe cleaning and the danger of high-pressure work.
发明内容 Contents of the invention
本实用新型提供了一种浮动刮刀式高压水射流喷头,克服了上述现有技术之不足,其能有效解决常规喷头的清洗能源消耗大、成本高、清洗不彻底和工作难度大的问题。The utility model provides a floating scraper type high-pressure water jet nozzle, which overcomes the shortcomings of the prior art and can effectively solve the problems of large cleaning energy consumption, high cost, incomplete cleaning and difficult work of conventional nozzles.
本实用新型的技术方案是通过以下措施来实现的:一种浮动刮刀式高压水射流喷头,包括喷头本体、高压射流喷嘴、喷头帽和浮动刮刀;喷头本体的内部有进水通道,在喷头本体的中部有至少一个的与进水通道相通的径向通孔,在径向通孔的外侧内壁上固定安装有高压射流喷嘴,喷头帽上沿圆周间隔分布有至少两个刮刀槽,刮刀槽的底部有压缩弹簧,浮动刮刀固定安装在压缩弹簧上并位于喷头帽外侧,喷头帽的外环面高于高压射流喷嘴的外环面。The technical scheme of the utility model is realized through the following measures: a floating scraper type high-pressure water jet nozzle, including a nozzle body, a high-pressure jet nozzle, a nozzle cap and a floating scraper; There is at least one radial through hole communicating with the water inlet channel in the middle part, a high-pressure jet nozzle is fixedly installed on the outer inner wall of the radial through hole, and at least two scraper grooves are distributed along the circumference of the nozzle cap, and the scraper groove There is a compression spring at the bottom, and the floating scraper is fixedly installed on the compression spring and is located outside the nozzle cap, and the outer ring surface of the nozzle cap is higher than the outer ring surface of the high-pressure jet nozzle.
下面是对上述实用新型技术方案的进一步优化或/和改进:Below is the further optimization or/and improvement to above-mentioned utility model technical scheme:
上述可有喷头本体的中部立体螺旋形分布有三排高压射流喷嘴,每排高压射流喷嘴包括2个高压射流喷嘴,对应每个高压射流喷嘴的喷头本体的外壁上有角度为60°的V形凹槽,每个V形凹槽右侧槽壁上有垂直于侧壁的径向通孔。There may be three rows of high-pressure jet nozzles arranged in a three-dimensional spiral in the middle of the nozzle body, each row of high-pressure jet nozzles includes 2 high-pressure jet nozzles, and the outer wall of the nozzle body corresponding to each high-pressure jet nozzle has a V-shaped groove with an angle of 60°. Grooves, radial through holes perpendicular to the side walls are arranged on the groove wall on the right side of each V-shaped groove.
上述可有高压射流喷嘴包括喷嘴外套和喷嘴内芯,喷嘴外套的外端内壁与喷嘴内芯的外壁固定安装在一起,喷嘴内芯的内部有上小下大的喷液孔,喷嘴外套的内端外壁与通孔的外侧内壁通过螺纹固定安装在一起。The above-mentioned high-pressure jet nozzle includes a nozzle jacket and a nozzle inner core. The inner wall of the outer end of the nozzle jacket is fixedly installed with the outer wall of the nozzle inner core. The end outer wall and the outer inner wall of the through hole are fixedly installed together by threads.
上述可有喷头帽的左部为左窄右宽的环形锥形台。The left part of the above-mentioned sprinkler cap can be an annular conical platform with narrow left and wide right.
上述可有刮刀槽的数量为四个。The above-mentioned quantity that can have scraper groove is four.
上述可有喷头本体的右端外侧一体有与喷头帽的外环面相平齐的外凸台,在喷头本体的右端内侧有内螺纹。The outside of the right end of the sprinkler body may have an outer boss that is flush with the outer ring surface of the sprinkler cap, and an internal thread is formed inside the right end of the sprinkler body.
本实用新型结构合理而紧凑,使用方便,在保留了原喷头的高压射流清洗功能的基础上增加浮动刮刀设计,此浮动刮刀式高压水射流喷头能对油管进行高压水射流清洗以及刮刀机械刮削的双重清洗作用,可有效的提高射流清洗效果,降低能源消耗、降低工作压力、降低清洗成本和正常工作下的危险性。The utility model has a reasonable and compact structure and is easy to use. On the basis of retaining the high-pressure jet cleaning function of the original nozzle, a floating scraper design is added. The floating scraper-type high-pressure water jet nozzle can clean the oil pipe with high-pressure water jet and mechanical scraper Double cleaning effect can effectively improve jet cleaning effect, reduce energy consumption, reduce working pressure, reduce cleaning cost and danger under normal operation.
附图说明 Description of drawings
附图1为本实用新型最佳实施例的主视结构示意图。Accompanying drawing 1 is the schematic diagram of the front view of the preferred embodiment of the utility model.
附图2为附图1的左视结构示意图。Accompanying drawing 2 is the left view structural diagram of accompanying drawing 1.
附图3为附图1的主视剖视结构示意图。Accompanying drawing 3 is the front view sectional structure schematic diagram of accompanying drawing 1.
附图4为附图3的右视结构示意图。Accompanying drawing 4 is the right view structural diagram of accompanying drawing 3.
附图中的编码分别为:1为喷头本体,2为喷头帽,3为浮动刮刀,4为进水通道,5为径向通孔,6为刮刀槽,7为压缩弹簧,8为V形凹槽,9为喷嘴外套,10为喷嘴内芯,11为喷液孔,12为环形锥形台,13为外凸台。The codes in the drawings are: 1 is the nozzle body, 2 is the nozzle cap, 3 is the floating scraper, 4 is the water inlet channel, 5 is the radial through hole, 6 is the scraper groove, 7 is the compression spring, 8 is V-shaped Groove, 9 is a nozzle jacket, 10 is a nozzle inner core, 11 is a liquid spray hole, 12 is an annular cone platform, and 13 is an outer boss.
具体实施方式 Detailed ways
本实用新型不受下述实施例的限制,可根据本实用新型的技术方案与实际情况来确定具体的实施方式。The utility model is not limited by the following examples, and the specific implementation manner can be determined according to the technical scheme of the utility model and actual conditions.
在本实用新型中,为了便于描述,各部件的相对位置关系的描述均是根据说明书附图1的布图方式来进行描述的,如:前、后、上、下、左、右等的位置关系是依据说明书附图的布图方向来确定的。In this utility model, for the convenience of description, the description of the relative positional relationship of each component is described according to the layout method of Fig. The relationship is determined according to the layout direction of the drawings in the description.
下面结合实施例及附图对本实用新型作进一步描述:Below in conjunction with embodiment and accompanying drawing, the utility model is further described:
如附图1、2所示,该浮动刮刀式高压水射流喷头包括喷头本体1、高压射流喷嘴、喷头帽2和浮动刮刀3;喷头本体1的内部有进水通道4,在喷头本体1的中部有至少一个的与进水通道4相通的通孔5,在径向通孔3的外侧内壁上固定安装有高压射流喷嘴,喷头帽2上沿圆周间隔分布有至少两个刮刀槽6,刮刀槽6的底部有压缩弹簧7,浮动刮刀3固定安装在压缩弹簧7上并位于喷头帽2外侧,喷头帽2的外环面高于高压射流喷嘴的外环面。使用时,在清洗油管内壁时,可将油管旋转进出,油管内壁先经过高压射流清洗,再经弹性浮动刮刀3的机械清洗,弹性浮动刮刀3能紧密贴合油管内壁达到最佳清洗效果,不存在清洗“盲区”以及残余污垢,对于顽固污垢喷头也可在不增大工作压力的情况下有效清除。喷头帽2可有效防止油管振动磨损高压射流喷嘴,对高压射流喷嘴起到保护的作用。As shown in Figures 1 and 2, the floating scraper type high-pressure water jet nozzle includes a nozzle body 1, a high-pressure jet nozzle, a nozzle cap 2 and a floating scraper 3; There is at least one through hole 5 communicating with the water inlet channel 4 in the middle part, and a high-pressure jet nozzle is fixedly installed on the outer inner wall of the radial through hole 3, and at least two scraper grooves 6 are distributed along the circumference of the nozzle cap 2, and the scraper There is a compression spring 7 at the bottom of the groove 6. The floating scraper 3 is fixedly mounted on the compression spring 7 and is located outside the nozzle cap 2. The outer ring surface of the nozzle cap 2 is higher than the outer ring surface of the high-pressure jet nozzle. When in use, when cleaning the inner wall of the oil pipe, the oil pipe can be rotated in and out. The inner wall of the oil pipe is first cleaned by a high-pressure jet, and then mechanically cleaned by the elastic floating scraper 3. The elastic floating scraper 3 can closely fit the inner wall of the oil pipe to achieve the best cleaning effect. There are cleaning "blind areas" and residual dirt, and the stubborn dirt can be effectively removed without increasing the working pressure. The nozzle cap 2 can effectively prevent the oil pipe from vibrating and abrading the high-pressure jet nozzle, and protects the high-pressure jet nozzle.
可根据实际需要,对上述浮动刮刀式高压水射流喷头作进一步优化或/和改进:According to actual needs, the above-mentioned floating scraper type high-pressure water jet nozzle can be further optimized or/and improved:
如附图1、3所示,喷头本体1的中部立体螺旋形分布有三排高压射流喷嘴,每排高压射流喷嘴包括2个高压射流喷嘴,对应每个高压射流喷嘴的喷头本体的外壁上有角度为60°的V形凹槽8,每个V形凹槽8右侧槽壁上有垂直于侧壁的径向通孔5。高压射流喷嘴立体螺旋形分布在喷头本体 1 三侧,在清洗时,高压射流喷嘴射流清洗束在相互干涉作用下,在油管内壁形成冲洗漫流区域,此处将冲洗漫流区域定义为水带,水带的宽度及长度随工作压力的增大而增大,水带的清洗面积可通过泵压进行调节,当水带覆盖面积足够大时,可消除管道内壁的清洗盲区;V形凹槽8的侧壁上有垂直于侧壁的通孔,在安装使用时,要保证高压射流喷嘴安装角度为45°,这样既可保证足够大的径向冲击力,又具有足够大的轴向冲击力。As shown in Figures 1 and 3, three rows of high-pressure jet nozzles are distributed in a three-dimensional spiral shape in the middle of the nozzle body 1, and each row of high-pressure jet nozzles includes two high-pressure jet nozzles, and the outer wall of the nozzle body corresponding to each high-pressure jet nozzle has an angle It is a 60° V-shaped groove 8, and each V-shaped groove 8 has a radial through hole 5 perpendicular to the side wall on the right groove wall. The high-pressure jet nozzles are distributed on three sides of the nozzle body 1 in a three-dimensional spiral shape. During cleaning, the jet cleaning beams of the high-pressure jet nozzles interfere with each other to form a flushing overflow area on the inner wall of the oil pipe. Here, the flushing overflow area is defined as a water belt, and the water The width and length of the belt increase with the increase of the working pressure. The cleaning area of the hose can be adjusted by the pump pressure. When the coverage area of the hose is large enough, the cleaning blind area on the inner wall of the pipeline can be eliminated; the V-shaped groove 8 There are through holes perpendicular to the side wall. When installing and using, ensure that the installation angle of the high-pressure jet nozzle is 45°, which can not only ensure sufficient radial impact force, but also have sufficient axial impact force.
如附图1、3所示,高压射流喷嘴包括喷嘴外套9和喷嘴内芯10,喷嘴外套9的外端内壁与喷嘴内芯10的外壁固定安装在一起,喷嘴内芯10的内部有上小下大的喷液孔11,喷嘴外套9的内端外壁与径向通孔5的外侧内壁通过螺纹固定安装在一起。As shown in accompanying drawings 1 and 3, the high-pressure jet nozzle includes a nozzle jacket 9 and a nozzle inner core 10. The outer end inner wall of the nozzle jacket 9 is fixedly installed with the outer wall of the nozzle inner core 10. Lower the large spray hole 11, the outer wall of the inner end of the nozzle overcoat 9 and the outer inner wall of the radial through hole 5 are fixedly installed together by threads.
如附图1、3所示,喷头帽2的左部为左窄右宽的环形锥形台12。环形锥形台12可保证喷头能顺利进入油管。As shown in Figures 1 and 3, the left part of the nozzle cap 2 is an annular conical platform 12 with a narrow left and a wide right. The ring-shaped tapered platform 12 can ensure that the nozzle can enter the oil pipe smoothly.
如附图1所示,刮刀槽6的数量为四个。As shown in accompanying drawing 1, the quantity of scraper groove 6 is four.
如附图1、2、3、4所示,喷头本体1的右端外侧一体有与喷头帽2的外环面相平齐的外凸台13,在喷头本体1的右端内侧有内螺纹。As shown in accompanying drawings 1, 2, 3, and 4, the outer right end of the nozzle body 1 is integrally provided with an outer boss 13 flush with the outer ring surface of the nozzle cap 2, and there is an internal thread inside the right end of the nozzle body 1.
以上技术特征构成了本实用新型的最佳实施例,其具有较强的适应性和最佳实施效果,可根据实际需要增减非必要的技术特征,来满足不同情况的需求。The above technical features constitute the best embodiment of the utility model, which has strong adaptability and best implementation effect, and non-essential technical features can be increased or decreased according to actual needs to meet the needs of different situations.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105672915A (en) * | 2016-04-01 | 2016-06-15 | 中国海洋石油总公司 | Outer-diameter-variable cutting bed removing tool |
| CN107044272A (en) * | 2017-06-23 | 2017-08-15 | 西南石油大学 | A kind of coiled tubing paraffin removal unit |
| CN107489401A (en) * | 2017-09-12 | 2017-12-19 | 大庆信志合科技有限责任公司 | A kind of process of water-jet sleeve pipe apparatus for eliminating sludge and the application device |
| CN109488254A (en) * | 2018-10-30 | 2019-03-19 | 中煤科工集团重庆研究院有限公司 | A push-type drill pipe inner wall cleaning device and using method thereof |
| CN112878961A (en) * | 2021-01-25 | 2021-06-01 | 大庆油田有限责任公司 | Injection tool for descaling high-pressure water jet casing |
| CN114427383A (en) * | 2020-09-28 | 2022-05-03 | 中国石油化工股份有限公司 | Oil pipe plug removal tool |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105672915A (en) * | 2016-04-01 | 2016-06-15 | 中国海洋石油总公司 | Outer-diameter-variable cutting bed removing tool |
| CN107044272A (en) * | 2017-06-23 | 2017-08-15 | 西南石油大学 | A kind of coiled tubing paraffin removal unit |
| CN107044272B (en) * | 2017-06-23 | 2019-04-02 | 西南石油大学 | A kind of coiled tubing paraffin removal unit |
| CN107489401A (en) * | 2017-09-12 | 2017-12-19 | 大庆信志合科技有限责任公司 | A kind of process of water-jet sleeve pipe apparatus for eliminating sludge and the application device |
| CN109488254A (en) * | 2018-10-30 | 2019-03-19 | 中煤科工集团重庆研究院有限公司 | A push-type drill pipe inner wall cleaning device and using method thereof |
| CN114427383A (en) * | 2020-09-28 | 2022-05-03 | 中国石油化工股份有限公司 | Oil pipe plug removal tool |
| CN114427383B (en) * | 2020-09-28 | 2024-12-17 | 中国石油化工股份有限公司 | Oil pipe unblocking tool |
| CN112878961A (en) * | 2021-01-25 | 2021-06-01 | 大庆油田有限责任公司 | Injection tool for descaling high-pressure water jet casing |
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