CN204527349U - Pure electric vehicle front wall cross sill - Google Patents
Pure electric vehicle front wall cross sill Download PDFInfo
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- CN204527349U CN204527349U CN201520024035.9U CN201520024035U CN204527349U CN 204527349 U CN204527349 U CN 204527349U CN 201520024035 U CN201520024035 U CN 201520024035U CN 204527349 U CN204527349 U CN 204527349U
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- 238000000034 method Methods 0.000 claims description 3
- 229910000838 Al alloy Inorganic materials 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 238000007493 shaping process Methods 0.000 claims 1
- 230000003014 reinforcing effect Effects 0.000 abstract description 28
- 230000002787 reinforcement Effects 0.000 abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 abstract description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 8
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
本实用新型涉及一种纯电动车前围下横梁,包括梁体,所述梁体为由铝型材挤压成型的一体结构,该梁体内设有至少一块加强板,该加强板与梁体内表面形成四周封闭的流道,所述梁体上固定有连接板。本实用新型的梁体为由铝型材挤压成型的一体结构,简化制作工艺,所需模具少,成本低,结构简单,设计合理,制作方便,易于实现模块化批量生产,并且大幅度降低车体的重量;且该梁体内设有加强板,该加强板提高梁体的强度,且加强板与梁体内表面形成四周封闭的流道(空腔),能有效缓冲和吸收能量,减少对驾驶员和乘员的伤害,提高安全性和抗碰撞性能。
The utility model relates to a lower beam of the front wall of a pure electric vehicle, comprising a beam body, the beam body is an integral structure extruded from an aluminum profile, at least one reinforcement plate is arranged in the beam body, and the reinforcement plate is connected with the inner surface of the beam body. A flow channel closed all around is formed, and a connecting plate is fixed on the beam body. The beam body of the utility model is an integral structure extruded from aluminum profiles, which simplifies the manufacturing process, requires less molds, is low in cost, simple in structure, reasonable in design, convenient in manufacture, easy to realize modular mass production, and greatly reduces the The weight of the beam body; and the beam body is provided with a reinforcing plate, which improves the strength of the beam body, and the reinforcing plate and the surface of the beam body form a closed flow channel (cavity) around, which can effectively buffer and absorb energy and reduce the impact on the driver. occupants and occupants, improving safety and anti-collision performance.
Description
技术领域 technical field
本实用新型涉及一种纯电动车前围下横梁,属于纯电动车零部件技术领域。 The utility model relates to a front wall lower beam of a pure electric vehicle, which belongs to the technical field of pure electric vehicle components.
背景技术 Background technique
纯电动车是指以车载电源为动力,用电机驱动车轮行驶,符合道路交通、安全法规各项要求的车辆。由于对环境影响相对传统汽车较小,其前景被广泛看好,目随着纯电动车工业的起步和不断发展、新技术的不断进步,以及随着纯电动车的日益普及,纯电动车的行车安全越来越广泛的被人们所关注,这就在纯电动车开发阶段对车身结构的设计提出了更高的要求。目前,不论是汽车还是纯电动车的前围下横梁一般都采用前围下横梁和加强板拼焊而成,工艺较为复杂,钣金类零件焊接难度。 A pure electric vehicle refers to a vehicle that is powered by a vehicle-mounted power supply, drives the wheels with a motor, and meets the requirements of road traffic and safety regulations. Due to its smaller impact on the environment than traditional cars, its prospects are widely optimistic. With the start and continuous development of the pure electric vehicle industry, the continuous progress of new technologies, and the increasing popularity of pure electric vehicles, the driving of pure electric vehicles People are paying more and more attention to safety, which puts forward higher requirements for the design of the body structure in the development stage of pure electric vehicles. At present, whether it is a car or a pure electric vehicle, the cowl lower beam is generally welded by the cowl lower beam and the reinforcement plate. The process is relatively complicated, and the welding of sheet metal parts is difficult.
实用新型内容 Utility model content
本实用新型针对现有技术存在的不足和缺陷,提供一种纯电动车前围下横梁。 The utility model aims at the deficiencies and defects of the prior art, and provides a front wall lower beam of a pure electric vehicle.
为实现上述目的,本实用新型所采用的技术方案是:一种纯电动车前围下横梁,包括梁体,所述梁体为由铝型材挤压成型的一体结构,该梁体内设有至少一块加强板,该加强板与梁体内表面形成四周封闭的流道,所述梁体上固定有连接板。所述的连接板与梁体为一体结构。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a pure electric vehicle cowl lower beam, including a beam body, the beam body is an integral structure extruded from aluminum profiles, and the beam body is equipped with at least A reinforcing plate, which forms a surrounding closed flow channel with the inner surface of the beam, and the connecting plate is fixed on the beam body. The connecting plate and the beam body are integrally structured.
所述的梁体外表面上设有凸起,所述凸起与梁体为一体结构。 The outer surface of the beam body is provided with protrusions, and the protrusions are integrated with the beam body.
所述的连接板包括用于与纯电动车前地板的连接的下连接板和用于与纯电动车前围板连接的上连接板;所述下连接板竖直固定在梁体底面上,所述上连接板竖直固定在梁体的顶面上。 The connecting plate includes a lower connecting plate for connecting with the front floor of the pure electric vehicle and an upper connecting plate for connecting with the dash panel of the pure electric vehicle; the lower connecting plate is vertically fixed on the bottom surface of the beam body, The upper connecting plate is vertically fixed on the top surface of the beam body.
所述的梁体上开设多个通孔。 A plurality of through holes are opened on the beam body.
所述的加强板为长条状,其长度与梁体的长度相等。 The reinforcing plate is strip-shaped, and its length is equal to that of the beam body.
所述的加强板为两块,两加强板交叉设置,所述两块加强板与梁体内表面形成四个独立设置的流道。 There are two reinforcing plates, and the two reinforcing plates are intersected. The two reinforcing plates form four independently arranged flow channels with the inner surface of the beam.
所述的加强板为两块,两加强板交叉并垂直设置,所述两块加强板与梁体内表面形成四个独立设置的流道。 There are two reinforcing plates, the two reinforcing plates cross and are vertically arranged, and the two reinforcing plates form four independently arranged flow channels with the inner surface of the beam.
所述的加强板为三块,三块加强板平行设置,所述三块加强板与梁体内表面形成四个独立设置的流道。 There are three reinforcing plates, the three reinforcing plates are arranged in parallel, and the three reinforcing plates form four independently arranged flow channels with the inner surface of the beam.
所述的加强板为多块,多块加强板与梁体内表面形成多个独立设置的流道。 There are multiple reinforcing plates, and the multiple reinforcing plates and the inner surface of the beam form a plurality of independently arranged flow channels.
本实用新型的有益效果是: The beneficial effects of the utility model are:
1、本实用新型纯电动车前围下横梁的梁体为由铝型材挤压成型的一体结构,简化制作工艺,所需模具少,成本低,结构简单,设计合理,制作方便,易于实现模块化批量生产,并且大幅度降低车体的重量。 1. The beam body of the lower beam of the front wall of the pure electric vehicle of the utility model is an integral structure extruded from aluminum profiles, which simplifies the manufacturing process, requires less molds, low cost, simple structure, reasonable design, convenient manufacture, and easy realization of modules. Maximize mass production, and greatly reduce the weight of the car body.
2、本实用新型纯电动车前围下横梁的梁体内设有加强板,该加强板提高梁体的强度,且加强板与梁体内表面形成四周封闭的流道(空腔),能有效缓冲和吸收能量,减少对驾驶员和乘员的伤害,提高安全性和抗碰撞性能。 2. The beam body of the lower beam of the front wall of the pure electric vehicle of the utility model is provided with a reinforcing plate, which improves the strength of the beam body, and the reinforcing plate and the surface of the beam body form a surrounding closed flow channel (cavity), which can effectively buffer And absorb energy, reduce the damage to the driver and passengers, improve safety and anti-collision performance.
3、本实用新型纯电动车前围下横梁的梁体上设有凸起,便于安装和焊接与前围下横梁连接的零部件,使用方便。 3. The beam body of the lower beam of the cowl of the pure electric vehicle of the utility model is provided with a protrusion, which is convenient for installing and welding parts connected with the lower beam of the cowl, and is easy to use.
4、本实用新型纯电动车前围下横梁的梁体上开设多个用于安装拉铆螺母的通孔,通过与拉铆螺母螺纹连接的螺栓安装纯电动车相关电气零件,使用方便。 4. A plurality of through holes for installing blind rivet nuts are provided on the beam body of the cowl lower beam of the pure electric vehicle of the utility model, and the electric parts related to the pure electric vehicle are installed through the bolts threadedly connected with the blind rivet nuts, which is convenient to use.
附图说明 Description of the drawings
图1是本实用新型纯电动车前围下横梁的立体结构示意图; Fig. 1 is the schematic diagram of the three-dimensional structure of the lower beam of the cowl of the pure electric vehicle of the present invention;
图2是本实用新型纯电动车前围下横梁的主视结构示意图; Fig. 2 is a front structural schematic diagram of the lower beam of the front wall of the pure electric vehicle of the utility model;
图3是本实用新型纯电动车前围下横梁的端面结构示意图; Fig. 3 is a schematic diagram of the end face structure of the front wall lower beam of the pure electric vehicle of the present invention;
图4是本实用新型纯电动车前围下横梁的俯视结构示意图; Fig. 4 is a top view structural diagram of the lower beam of the front wall of the pure electric vehicle of the utility model;
图5是图2中A-A的结构示意图之一; Fig. 5 is one of the structural representations of A-A in Fig. 2;
图6是图2中A-A的结构示意图之二; Fig. 6 is the second structural diagram of A-A in Fig. 2;
图7是图2中A-A的结构示意图之三; Fig. 7 is the third structural diagram of A-A in Fig. 2;
图8是图2中A-A的结构示意图之四; Fig. 8 is the fourth structural diagram of A-A in Fig. 2;
图9是图2中A-A的结构示意图之五。 Fig. 9 is the fifth structural diagram of A-A in Fig. 2 .
图中标号代表的意义为:1、流道,2、加强板,3、连接板,4、拉铆螺母,5、梁体,6、凸起。 The meanings represented by the symbols in the figure are: 1. runner, 2. reinforcing plate, 3. connecting plate, 4. blind rivet nut, 5. beam body, 6. protrusion.
具体实施方式 Detailed ways
下面结合附图及具体实施方式对本实用新型作进一步详细描述: Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:
实施例1:参见图1至图5和图9,一种纯电动车前围下横梁,包括梁体5,所述梁体5为由铝型材挤压成型的一体结构,该梁体5内设有至少一块加强板2,该加强板2与梁体5内表面形成四周封闭的流道1,所述梁体5上固定有连接板3。所述的连接板3与梁体为一体结构。 Embodiment 1: Referring to Fig. 1 to Fig. 5 and Fig. 9, a lower crossbeam of the cowl of a pure electric vehicle includes a beam body 5, the beam body 5 is an integral structure extruded from an aluminum profile, and the inside of the beam body 5 At least one reinforcing plate 2 is provided, and the reinforcing plate 2 and the inner surface of the beam body 5 form a surrounding closed flow channel 1, and the connecting plate 3 is fixed on the beam body 5. The connecting plate 3 is integrated with the beam body.
所述的梁体1外表面上设有凸起6,所述凸起6与梁体1为一体结构。图5中,凸起6设在梁体5的前端面上,图9中,凸起6设在梁体5的上端面上。 The outer surface of the beam body 1 is provided with a protrusion 6, and the protrusion 6 is integrated with the beam body 1. In FIG. 5 , the protrusion 6 is provided on the front end surface of the beam body 5 , and in FIG. 9 , the protrusion 6 is provided on the upper end surface of the beam body 5 .
所述的梁体上开设多个用于安装拉铆螺母的通孔,通过与拉铆螺母4螺纹连接的螺栓安装纯电动车相关电气零件,使用方便。 The beam body is provided with a plurality of through holes for installing blind rivet nuts, and the electric parts related to pure electric vehicles are installed through the bolts threaded with the blind rivet nuts 4, which is convenient to use.
所述的加强板2为长条状,其长度与梁体5的长度相等。 The reinforcing plate 2 is strip-shaped, and its length is equal to that of the beam body 5 .
实施例2:图未画出,实施例2与实施例1结构相似,相同之处不重述,不同的是:所述的加强板为两块,两加强板交叉设置,所述两块加强板与梁体内表面形成四个独立设置的流道。 Embodiment 2: The figure is not drawn, the structure of embodiment 2 is similar to that of embodiment 1, the similarities will not be repeated, the difference is: the two reinforcement plates are two, and the two reinforcement plates are arranged crosswise, and the two reinforcement plates The inner surface of the plate and the beam forms four independently arranged flow channels.
实施例3:参见图7,实施例3与实施例1结构相似,相同之处不重述,不同的是:所述的加强板为两块,两加强板交叉并垂直设置,所述两块加强板与梁体5内表面形成四个独立设置的流道1。 Embodiment 3: Referring to Fig. 7, Embodiment 3 is similar in structure to Embodiment 1, and the similarities will not be repeated. The difference is that there are two reinforcement boards, and the two reinforcement boards are crossed and vertically arranged, and the two reinforcement boards The reinforcing plate and the inner surface of the beam body 5 form four independently arranged flow channels 1 .
实施例4:参见图8,实施例4与实施例1结构相似,相同之处不重述,不同的是:所述的加强板为三块,三块加强板2平行设置,所述三块加强板2与梁体5内表面形成四个独立设置的流道1。 Embodiment 4: Referring to Fig. 8, Embodiment 4 is similar in structure to Embodiment 1, and the similarities will not be repeated. The difference is that there are three reinforcing plates, and the three reinforcing plates 2 are arranged in parallel, and the three reinforcing plates The reinforcing plate 2 and the inner surface of the beam body 5 form four independently arranged flow channels 1 .
实施例5:参见图1、3、5和6,实施例5与实施例1结构相似,相同之处不重述,不同的是:所述的加强板为多块,多块加强板2与梁体5内表面形成多个独立设置的流道1。 Embodiment 5: Referring to Figures 1, 3, 5 and 6, Embodiment 5 is similar in structure to Embodiment 1, and the similarities will not be repeated. The inner surface of the beam body 5 forms a plurality of independently arranged flow channels 1 .
实施例6:参见图6,实施例6与实施例1结构相似,相同之处不重述,不同的是:一种纯电动车前围下横梁,包括梁体5,所述梁体5为由铝型材挤压成型的一体结构,该梁体5内设有至少一块加强板2,该加强板2与梁体5内表面形成四周封闭的流道1,所述梁体5上固定有连接板3。所述的连接板2包括用于与纯电动车前地板连接的下连接板和用于与纯电动车前围板连接的上连接板;所述下连接板竖直固定在梁体5底面上,所述上连接板竖直固定在梁体5的顶面上。 Embodiment 6: Referring to Fig. 6, Embodiment 6 is similar in structure to Embodiment 1, and the similarities will not be repeated. The difference is: a lower beam of the front wall of a pure electric vehicle, including a beam body 5, and the beam body 5 is An integral structure extruded from aluminum profiles, the beam body 5 is provided with at least one reinforcing plate 2, and the reinforcing plate 2 and the inner surface of the beam body 5 form a surrounding closed flow channel 1, and the beam body 5 is fixed with a connection plate 3. The connecting plate 2 includes a lower connecting plate for connecting with the front floor of the pure electric vehicle and an upper connecting plate for connecting with the dash panel of the pure electric vehicle; the lower connecting plate is vertically fixed on the bottom surface of the beam body 5 , the upper connecting plate is vertically fixed on the top surface of the beam body 5 .
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520024035.9U CN204527349U (en) | 2015-01-14 | 2015-01-14 | Pure electric vehicle front wall cross sill |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520024035.9U CN204527349U (en) | 2015-01-14 | 2015-01-14 | Pure electric vehicle front wall cross sill |
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| CN204527349U true CN204527349U (en) | 2015-08-05 |
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| CN201520024035.9U Expired - Lifetime CN204527349U (en) | 2015-01-14 | 2015-01-14 | Pure electric vehicle front wall cross sill |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106864600A (en) * | 2017-04-07 | 2017-06-20 | 上海蔚来汽车有限公司 | Front wall reinforcer and vehicle |
| WO2018184314A1 (en) * | 2017-04-07 | 2018-10-11 | 上海蔚来汽车有限公司 | Front wall reinforcement member, and vehicle |
| CN109311442A (en) * | 2016-06-08 | 2019-02-05 | 肯联铝业辛根有限责任公司 | Reinforced bumper for a motor vehicle and method for making the same |
| CN112776894A (en) * | 2021-02-26 | 2021-05-11 | 重庆长安汽车股份有限公司 | Stiffening beam in automobile front wall plate |
-
2015
- 2015-01-14 CN CN201520024035.9U patent/CN204527349U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109311442A (en) * | 2016-06-08 | 2019-02-05 | 肯联铝业辛根有限责任公司 | Reinforced bumper for a motor vehicle and method for making the same |
| CN109311442B (en) * | 2016-06-08 | 2022-03-25 | 肯联铝业辛根有限责任公司 | Reinforced bumper for a motor vehicle and method for making the same |
| CN106864600A (en) * | 2017-04-07 | 2017-06-20 | 上海蔚来汽车有限公司 | Front wall reinforcer and vehicle |
| WO2018184314A1 (en) * | 2017-04-07 | 2018-10-11 | 上海蔚来汽车有限公司 | Front wall reinforcement member, and vehicle |
| CN112776894A (en) * | 2021-02-26 | 2021-05-11 | 重庆长安汽车股份有限公司 | Stiffening beam in automobile front wall plate |
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