CN204526231U - A kind of reinforcement stamping die cantilever - Google Patents

A kind of reinforcement stamping die cantilever Download PDF

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Publication number
CN204526231U
CN204526231U CN201520172851.4U CN201520172851U CN204526231U CN 204526231 U CN204526231 U CN 204526231U CN 201520172851 U CN201520172851 U CN 201520172851U CN 204526231 U CN204526231 U CN 204526231U
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cantilever
stamping die
reinforcement
dowel
main muscle
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Inventor
毕欢
杨晓东
王卫生
张巧
姚小强
吕广鑫
樊亮
王福生
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Chongqing Pingwei Automotive Technology Co ltd
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CHONGQING PINGWEI AUTO MOULD Co Ltd
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Abstract

The utility model discloses a kind of reinforcement stamping die cantilever, cantilever inside is provided with reinforcement network.Make stamping die ensure the obdurability of cantilever when there is cantilever section, solve cantilever section repeatedly stressed time there is the problem of fracture, this type of mechanism can be used for needing the diels such as cantilever binder.According to the technical solution of the utility model except ensureing the life-span of cantilever, binder parts, orthopaedic component, also there is structure simple, practical, the advantage such as safe and reliable.

Description

一种加强冲压模悬臂A reinforced stamping die cantilever

技术领域technical field

本实用新型涉及一种压力机配件,尤其涉及一种冲压模悬臂。The utility model relates to a press accessory, in particular to a stamping die cantilever.

背景技术Background technique

冲压模在工作的时候,由传动部件带动工作头上下移动,并实现冲压。由于,冲压模的工作时承受的压力都很大,所以在使用冲压模生产的时候,带有悬臂的冲压模,其悬臂受力大,容易出现断裂的情况,特别是设备悬臂较长、受力较大时,出现断裂的情况更为严重。则,普遍冲压模的悬臂使用寿命短。When the stamping die is working, the transmission part drives the working head to move up and down to realize stamping. Since the stamping die is under a lot of pressure when it is working, when the stamping die is used for production, the cantilever of the stamping die with a cantilever is stressed and prone to breakage, especially when the cantilever of the equipment is long. When the force is greater, the fracture is more serious. Otherwise, the service life of the cantilever of the general stamping die is short.

针对上述,现有的一些改进技术方案,如加大悬臂尺寸、改变铸件材料,但是效果仍不明显,还是很大程度的限制了模具的寿命和生产效率,并增加了成本。In view of the above, there are some existing improved technical solutions, such as increasing the size of the cantilever and changing the casting material, but the effect is still not obvious, which still limits the life and production efficiency of the mold to a large extent, and increases the cost.

实用新型内容Utility model content

鉴于上述冲压模悬臂易断裂、使用寿命短的缺点,本实用新型提供一种加强冲压模悬臂。In view of the above-mentioned shortcomings of the stamping die cantilever being easy to break and short service life, the utility model provides a reinforced stamping die cantilever.

一种加强冲压模悬臂,悬臂内部设有加强筋网络。使冲压模在出现悬臂部件时保证悬臂的强韧性,解决悬臂部件反复受力时发生断裂的问题,此类机构可用于需悬臂压料等冲压模具。The utility model relates to a reinforced stamping die cantilever, and a reinforcing rib network is arranged inside the cantilever. The stamping die ensures the strength and toughness of the cantilever when the cantilever part appears, and solves the problem that the cantilever part breaks when it is repeatedly stressed. This kind of mechanism can be used for stamping dies that require cantilever pressing.

作为优选,加强筋网络包括主筋和辅助筋,辅助筋包括连接筋,主筋沿悬臂轴向分布,主筋上设有节点,每个节点设有连接筋,通过连接筋将相邻主筋连接一体。Preferably, the reinforcing rib network includes main ribs and auxiliary ribs, the auxiliary ribs include connecting ribs, the main ribs are distributed along the axial direction of the cantilever, nodes are arranged on the main ribs, each node is provided with connecting ribs, and adjacent main ribs are connected together through the connecting ribs.

作为优选,同一节点上的连接筋之间间隔2~3个主筋直径的距离。使得连接筋均匀受力,并使得加强筋网络与铸件壁保持合适距离。Preferably, the connecting ribs on the same node are separated by a distance of 2 to 3 diameters of the main ribs. Make the connecting ribs evenly stressed, and keep the rib network at an appropriate distance from the casting wall.

作为优选,辅助筋还包括横向筋,横向筋沿悬臂主受力加宽部分延伸。此处横向筋的设计,是根据悬臂的形状和受力情况来增加,确保悬臂的强度,避免由于部分受力集中而产生的劈坏。Preferably, the auxiliary ribs further include transverse ribs, and the transverse ribs extend along the main force-bearing widened part of the cantilever. The design of the transverse ribs here is to increase according to the shape and stress of the cantilever to ensure the strength of the cantilever and avoid splitting due to partial force concentration.

作为优选,横向筋、连接筋与主筋通过焊接筋头焊接连接。此处通过焊接的连接方式将横向筋、连接筋与主筋连接在一起。Preferably, the transverse ribs, connecting ribs and main ribs are welded and connected by welding rib heads. Here, the transverse ribs, connecting ribs and main ribs are connected together by welding.

作为优选,加强筋网络选用合金钢筋。铸造成型后的加强筋网络仍然具有较高的强韧性,焊接接头的化学成分与主筋和连接筋相近。Preferably, alloy steel bars are selected for the reinforcing rib network. The rib network after casting still has high strength and toughness, and the chemical composition of the welded joint is similar to that of the main rib and connecting rib.

作为优选,悬臂两侧通过压料部件连接限位块,与限位块同侧设有冲压部件,冲压部件对应的悬臂下方设有压力源。Preferably, both sides of the cantilever are connected to the limit block through pressing parts, a stamping part is provided on the same side as the limit block, and a pressure source is provided under the cantilever corresponding to the stamping part.

设计悬臂部件时,在悬臂的受力部位设置加强筋网络(包括主筋和连接钢筋),铸造悬臂部件前,将加强筋网络固定在悬臂内,浇注冷却后,铸件和加强筋网络结合在一起。加强筋网络提铸件的强韧性,还可以起激冷作用,有利于减少铸件中的缩孔和疏松等铸造缺,细化晶粒,提高铸件基体的力学性能。加强筋网络和铸件的机械结合,提高悬臂压料和整形受力部位的强韧性,从而提高悬臂等受力部件的使用寿命。结构简单,实用性强,保证悬臂件的使用寿命。When designing the cantilever parts, set the reinforcement network (including main reinforcement and connecting steel bars) on the stress-bearing parts of the cantilever. Before casting the cantilever parts, fix the reinforcement network in the cantilever. After pouring and cooling, the casting and the reinforcement network are combined together. The reinforcing rib network improves the strength and toughness of the casting, and can also act as a chilling effect, which is beneficial to reduce casting defects such as shrinkage cavities and porosity in the casting, refine the grains, and improve the mechanical properties of the casting matrix. The mechanical combination of the rib network and the casting improves the strength and toughness of the cantilever pressing material and the plastic stress-bearing parts, thereby improving the service life of the cantilever and other stress-bearing parts. The structure is simple, the practicability is strong, and the service life of the cantilever is guaranteed.

一种制造上述的加强冲压模悬臂的方法,将主筋、辅助筋焊接一体形成加强筋网络;再将加强筋网络固定在悬臂内,再进行浇注,待浇注冷却后,铸件和加强筋网络结合在一起;再在浇铸件上安装限位块、压力源。A method for manufacturing the above-mentioned reinforced stamping die cantilever. The main reinforcement and auxiliary reinforcement are welded together to form a reinforcement network; then the reinforcement network is fixed in the cantilever, and then pouring is performed. After the pouring is cooled, the casting and the reinforcement network are combined in the together; and then install a limit block and a pressure source on the casting.

如上所述,按照本实用新型的冲压模加强悬臂,具有以下有益效果:该结构不仅在宏观上提高铸件的强韧性,还可以细化晶粒,减少铸件中的缩孔和疏松等铸造缺,提高铸件基体的力学性能。从而保证压料部件或整形部件在反复受力的状态下,悬臂不发生断裂,提高使用寿命,提高模具的寿命和生产效率等。本实用新型技术除了能保证悬臂、压料部件、整形部件的寿命外,还具有结构简单,实用性强,安全可靠等优点。As mentioned above, according to the stamping die reinforced cantilever of the present invention, it has the following beneficial effects: the structure not only improves the strength and toughness of the casting macroscopically, but also can refine the crystal grains, reduce casting defects such as shrinkage cavities and porosity in the casting, Improve the mechanical properties of the casting matrix. In this way, it is ensured that the cantilever does not break when the pressing part or the shaping part is repeatedly stressed, the service life is improved, and the life of the mold and production efficiency are improved. In addition to ensuring the service life of the cantilever, pressing parts and shaping parts, the technology of the utility model also has the advantages of simple structure, strong practicability, safety and reliability.

附图说明Description of drawings

图1显示为本实用新型实施例的冲压模加强悬臂的构结构示意图。Fig. 1 is a schematic diagram showing the structure of the stamping die reinforced cantilever according to the embodiment of the present invention.

图2显示为本实用新型实施例的冲压模加强悬臂的悬臂透视图。Fig. 2 is a cantilever perspective view of a stamping die reinforcing cantilever according to an embodiment of the present invention.

图3显示为本实施例的加强筋网络的局部放大视图。Fig. 3 is a partially enlarged view of the rib network of this embodiment.

图4显示为本实施例的悬臂的横向半剖视图。Fig. 4 is a transverse half-sectional view of the cantilever of this embodiment.

图5显示为本实施例的悬臂的纵向半剖视图。Fig. 5 is a longitudinal half-sectional view of the cantilever of this embodiment.

零件标号说明Part number description

1悬臂,1 cantilever,

2-压料部件,2- pressing part,

3-限位块,3- limit block,

4-冲压部件,4- Stamping parts,

5-压力源,5- Stressors,

6-压力源垫块,6-pressure source block,

7-导板,7 - guide plate,

10-加强筋网络,10- Rib network,

11-主筋,11-main rib,

12-连接筋,12-connecting ribs,

13-横向筋。13-Transverse ribs.

具体实施方式Detailed ways

以下通过特定的具体实例说明本实用新型的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本实用新型的其他优点与功效。本实用新型还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本实用新型的精神下进行各种修饰或改变。The implementation of the present utility model is described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification. The utility model can also be implemented or applied through other different specific implementation modes, and the details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the utility model.

根据附图1所示,一种冲压模加强悬臂,包括悬臂1,悬臂1两端分别通过压料部件2连接限位块3,与限位块3同侧设有冲压部件4,冲压部件4对应悬臂2下方通过压力源垫块6连接压力源5。悬臂1与压料部件2的连接位置侧边设有导板7。压力接头5通过压力源垫块6对悬臂1、压料部件2、冲压部件4施加压力,通过限位块3限制悬臂1的运动,使悬臂1、压料部件2或冲压部件4发生变形,压力源5反复作用时,压料部件2或悬臂1容易出现断裂,限制悬臂部件的使用寿命,影响模具生产效率,不能满足大规模批量生产。According to Figure 1, a stamping die reinforced cantilever includes a cantilever 1, the two ends of the cantilever 1 are respectively connected to the limit block 3 through the pressing part 2, and a stamping part 4 is provided on the same side as the limit block 3, and the stamping part 4 The pressure source 5 is connected to the bottom of the corresponding cantilever 2 through the pressure source pad 6 . A guide plate 7 is provided on the side of the connection position between the cantilever 1 and the pressing member 2 . The pressure joint 5 exerts pressure on the cantilever 1, the pressing part 2, and the stamping part 4 through the pressure source pad 6, and restricts the movement of the cantilever 1 through the limit block 3, so that the cantilever 1, the pressing part 2 or the stamping part 4 are deformed, When the pressure source 5 acts repeatedly, the pressing part 2 or the cantilever 1 is likely to break, which limits the service life of the cantilever part, affects the production efficiency of the mold, and cannot meet the requirements of large-scale batch production.

根据附图2所示,悬臂1内部设有加强筋网络10,加强筋网络10包括主筋11和辅助筋,辅助筋包括横向筋13和若干组连接筋12。加强筋网10络可以提高悬臂1、压料部件2的强韧性。结构简单,实用性大,保证悬臂1、压料部件2的使用寿命。As shown in Figure 2 , the cantilever 1 is provided with a rib network 10 inside. The rib network 10 includes main ribs 11 and auxiliary ribs, and the auxiliary ribs include transverse ribs 13 and several sets of connecting ribs 12 . The network of reinforcing ribs 10 can improve the strength and toughness of the cantilever 1 and the pressing part 2 . The structure is simple, the practicability is large, and the service life of the cantilever 1 and the pressing part 2 is guaranteed.

根据附图3、4、5所示,主筋11随本实施例的悬臂1轴向分布,平行设有三根主筋11,每根主筋11之间的距离两两相等。三根主筋11之间等距设有多个节点,每个节点设有三根连接筋12,每个节点的三根连接筋12将主筋11两两连接起来。同一节点的连接筋12之间间隔2~3个连接筋12直径的距离。连接筋12与主筋11之间通过焊接接头连接在一起,焊接接头的材质与主筋11和连接筋12相近。由于悬臂1某处重点受力,此处悬臂1加宽,顺着加宽的位置,主筋11上焊接有横向筋13,横向筋13方向顺着悬臂1加宽位置蔓延。As shown in accompanying drawings 3, 4, and 5, the main ribs 11 are distributed axially with the cantilever 1 of this embodiment, and three main ribs 11 are arranged in parallel, and the distance between each main rib 11 is equal in pairs. A plurality of nodes are equidistantly arranged between the three main bars 11, and each node is provided with three connecting bars 12, and the three connecting bars 12 at each node connect the main bars 11 in pairs. The connecting ribs 12 at the same node are separated by 2 to 3 diameters of the connecting ribs 12 . The connecting rib 12 and the main rib 11 are connected together by a welded joint, and the material of the welded joint is similar to that of the main rib 11 and the connecting rib 12 . Because the cantilever 1 is stressed at a certain place, the cantilever 1 is widened here. Along the widened position, the main rib 11 is welded with a transverse rib 13, and the direction of the transverse rib 13 spreads along the widened position of the cantilever 1.

通过本实施例的悬臂,增加了悬臂的使用寿命和强度。现通过如下数据说明。Through the cantilever of this embodiment, the service life and strength of the cantilever are increased. Now through the following data description.

一种悬臂,采用ICD-5材质铸造,使用5.2T的压力,冲压5万次,悬臂出现变形。A cantilever, cast with ICD-5 material, was stamped 50,000 times with a pressure of 5.2T, and the cantilever was deformed.

同上述悬臂采用同样的ICD-5材质铸造,内部嵌入设有5CrMnMo材质组合形成的加强筋网络,使用5.2T单位的压力,冲5万次,悬臂完好。再使用5.2T压力,冲压到20万次,悬臂出现微变形。The cantilever is cast with the same ICD-5 material as the above cantilever, and the reinforcement network formed by the combination of 5CrMnMo material is embedded inside. With the pressure of 5.2T unit, punching 50,000 times, the cantilever is intact. Then use 5.2T pressure, stamping to 200,000 times, the cantilever is slightly deformed.

上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments only illustrate the principles and effects of the present utility model, but are not intended to limit the present utility model. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.

Claims (7)

1. a reinforcement stamping die cantilever, is characterized in that, cantilever inside is provided with reinforcement network.
2. reinforcement stamping die cantilever according to claim 1, it is characterized in that, reinforcement network comprises main muscle and auxiliary bar, auxiliary bar comprises dowel, and main muscle is along cantilever axial distribution, and main muscle is provided with node, each node is provided with dowel, is integrally connected by adjacent main muscle by dowel.
3. reinforcement stamping die cantilever according to claim 2, is characterized in that, the distance of the main muscle diameter in 2 ~ 3, interval between the dowel on same node.
4. reinforcement stamping die cantilever according to claim 2, it is characterized in that, auxiliary bar also comprises horizontal bar, and horizontal bar extends along cantilever main stress widened section.
5. reinforcement stamping die cantilever according to claim 4, is characterized in that, horizontal bar, dowel are welded to connect by welding muscle head with main muscle.
6. reinforcement stamping die cantilever according to claim 1, it is characterized in that, reinforcement network selects alloy reinforcing bar.
7., according to the arbitrary described reinforcement stamping die cantilever of claim 1 ~ 6, it is characterized in that, cantilever both sides connect limited block by binder parts, be provided with punch components, be provided with pressure source below the cantilever that punch components is corresponding with limited block homonymy.
CN201520172851.4U 2015-03-25 2015-03-25 A kind of reinforcement stamping die cantilever Expired - Lifetime CN204526231U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104760322A (en) * 2015-03-25 2015-07-08 重庆平伟汽车模具股份有限公司 Strengthened stamping die and manufacturing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104760322A (en) * 2015-03-25 2015-07-08 重庆平伟汽车模具股份有限公司 Strengthened stamping die and manufacturing method
CN104760322B (en) * 2015-03-25 2017-06-06 重庆平伟汽车科技股份有限公司 One kind strengthens stamping die cantilever and manufacture method

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Address after: 401122 Chongqing City, the new Northern District of Lijia town Jie Jie street, No. 20

Patentee after: CHONGQING PINGWEI AUTOMOTIVE TECHNOLOGY Co.,Ltd.

Address before: 401122 Chongqing City, the new Northern District of Lijia town Jie Jie street, No. 20

Patentee before: CHONGQING PINGWEI AUTOMOBILE MOULD CO.,LTD.

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Granted publication date: 20150805