CN204524840U - A kind of inclination axle journal processing tool - Google Patents

A kind of inclination axle journal processing tool Download PDF

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Publication number
CN204524840U
CN204524840U CN201520101394.XU CN201520101394U CN204524840U CN 204524840 U CN204524840 U CN 204524840U CN 201520101394 U CN201520101394 U CN 201520101394U CN 204524840 U CN204524840 U CN 204524840U
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China
Prior art keywords
connecting plate
lower connecting
utility
model
axle journal
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Expired - Lifetime
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CN201520101394.XU
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Chinese (zh)
Inventor
李振源
胡阿林
孟清河
王锁林
张一宏
白亚玲
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AVIC Landing Gear Advanced Manufacturing Corp
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AVIC Landing Gear Advanced Manufacturing Corp
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Abstract

The utility model proposes a kind of inclination axle journal processing tool, comprise coupling assembling, chuck, balancing weight, upper junction plate and lower connecting plate; The lower end of described upper junction plate is connected in aggregates with described lower connecting plate upper end, and two connecting plates are not positioned at same plane; The upper end of described upper junction plate is provided with coupling assembling; The lower end of described lower connecting plate is provided with balancing weight; Described chuck is vertically connected with described lower connecting plate.The utility model structure just can process inclination axle journal on engine lathe, grinding machine, does not need Large Machining Center, and operation letter, reduces production equipment Requirement, in the processing of this type of part, have larger applicability and dissemination.

Description

一种倾斜轴颈加工工装A tooling for machining inclined journal

技术领域 technical field

本实用新型涉及工具技术领域,特别涉及一种倾斜轴颈加工工装。 The utility model relates to the technical field of tools, in particular to a tool for processing inclined journals.

背景技术 Background technique

倾斜轴颈作为一种特殊工件,由于其轴颈和主轴的轴线存在一定夹角,因此加工难度大,要求精度高,在数控加工中心加工时需要多套工装夹具,且定位基准需要多次转变和多次去应力。用数控加工虽然能够保证零件的加工精度,但使用这种方法工序较多,生产效率偏低。目前在国内大多数机械加工企业中数控加工设备数量少,生产任务多,如何利用普通机床代替其生产而不影响零件质量,提高加工效率成为本行业技术人员亟待解决的问题。 As a special workpiece, the inclined journal is difficult to process due to the certain angle between the journal and the axis of the main shaft, and requires high precision. When machining in a CNC machining center, multiple sets of fixtures are required, and the positioning reference needs to be changed multiple times. and multiple stress relievers. Although the machining accuracy of parts can be guaranteed by numerical control machining, there are many procedures and low production efficiency in this method. At present, in most domestic machining enterprises, the number of CNC machining equipment is small, and there are many production tasks. How to use ordinary machine tools to replace their production without affecting the quality of parts and improve processing efficiency has become an urgent problem to be solved by technicians in this industry.

实用新型内容 Utility model content

基于现有技术的不足,本实用新型要解决的问题是提供一种倾斜轴颈加工工装,其装夹方便快捷,生产效率高。 Based on the deficiencies of the prior art, the problem to be solved by the utility model is to provide an inclined journal processing tool, which is convenient and fast in clamping and high in production efficiency.

为解决上述技术问题,本实用新型提供一种倾斜轴颈加工工装,包括连接组件、夹头、配重块、上连接板和下连接板;所述上连接板的下端和所述下连接板上端连接成一整体,且上连接板板面与下连接板板面所成夹角使得待加工零件的轴线与加工部位轴线有相同的夹角;所述上连接板的上端设有连接组件;所述下连接板的下端设有配重块;所述夹头和所述下连接板固定连接且夹头的轴线垂直于所述下连接板。 In order to solve the above technical problems, the utility model provides an inclined journal processing tool, including a connecting assembly, a chuck, a counterweight, an upper connecting plate and a lower connecting plate; the lower end of the upper connecting plate and the lower connecting plate The upper end is connected as a whole, and the angle formed by the surface of the upper connection plate and the surface of the lower connection plate makes the axis of the part to be processed have the same angle as the axis of the processing part; the upper end of the upper connection plate is provided with a connection assembly; A counterweight is provided at the lower end of the lower connecting plate; the clamp is fixedly connected to the lower connecting plate and the axis of the clamp is perpendicular to the lower connecting plate.

作为上述技术方案的进一步改进:所述上连接板的下端和所述下连接板上端的连接处设有加强筋板,提高其工作时的可靠性。 As a further improvement of the above technical solution: the connection between the lower end of the upper connecting plate and the upper end of the lower connecting plate is provided with a reinforcing rib plate to improve its reliability during operation.

加工时,先将待加工零件的一端和通过连接组件1和本夹具固定连接好,根据需要添加配重块3。然后整体吊装上车床(磨床)。夹头2右端夹持在车床(磨床)的转盘卡爪7上。机床的尾座顶尖6顶在待加工零件左端的顶尖孔上。通过本实用新型,可以使待加工零件倾斜一定角度,从而使被加工的倾斜轴颈的轴线处于利于车床(磨床)加工的水平方向。 During processing, one end of the part to be processed is fixedly connected with the fixture through the connecting assembly 1, and a counterweight 3 is added as required. Then hoist the lathe (grinder) as a whole. The right end of chuck 2 is clamped on the turntable claw 7 of the lathe (grinder). The tailstock apex 6 of the lathe abuts on the apex hole at the left end of the part to be machined. Through the utility model, the part to be processed can be tilted at a certain angle, so that the axis of the tilted journal to be processed is in the horizontal direction which is favorable for lathe (grinding machine) processing.

本实用新型的技术原理是使零件的被加工轴颈和长轴的轴线夹角转换为工装夹具的夹角,由夹具本身的精度来保证零件的精度。装夹方便快捷,生产效率高。实现了由普通机床代替数控加工中心生产任务的目的。 The technical principle of the utility model is to convert the included angle between the machined journal and the long axis of the part into the included angle of the tooling fixture, and the precision of the part is guaranteed by the precision of the fixture itself. Fast and convenient clamping, high production efficiency. The purpose of replacing the production task of the CNC machining center by the ordinary machine tool is realized.

本实用新型结构在普通车床、磨床上就可以加工倾斜轴颈,不需要大型加工中心,工序简化,降低了生产装备要求,在此类零件的加工中具有较大的适用性和推广意义。 The structure of the utility model can process inclined journals on ordinary lathes and grinders without the need for large-scale machining centers, simplify the process, reduce the requirements for production equipment, and have great applicability and popularization significance in the processing of such parts.

本实用新型加工出的零件已应用于某型机,效果良好。 The parts processed by the utility model have been applied to a certain type of machine, and the effect is good.

下面结合附图详细说明本实用新型,其作为本说明书的一部分,通过实施例来说明本实用新型的原理,本实用新型的其他方面、特征及其优点通过该详细说明将会变得一目了然。 The utility model will be described in detail below in conjunction with the accompanying drawings. As a part of this description, the principle of the utility model will be described through embodiments. Other aspects, features and advantages of the utility model will become clear at a glance through the detailed description.

附图说明 Description of drawings

构成本实用新型的一部分的附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。 The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model, and do not constitute improper limitations to the utility model.

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为本实用新型的剖视图。 Fig. 2 is a sectional view of the utility model.

图1-2中附图标记的对应关系为: The corresponding relationship of reference signs in Figure 1-2 is:

1-连接组件,2—夹头,3—配重块,4—上连接板;5—待加工零件;6-尾座顶尖;7-转盘卡爪;8-下连接板;9-加强筋板;10-加工部位;a-零件轴线;b-加工部位轴线。 1-connection assembly, 2-clamp, 3-counterweight, 4-upper connecting plate; 5-parts to be processed; 6-tailstock top; 7-turntable claw; 8-lower connecting plate; 9-reinforcing rib plate; 10-processing part; a-part axis; b-processing part axis.

具体实施方式 Detailed ways

需要说明的是,在不冲突的情况下,本实用新型中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本实用新型。为叙述方便,下文中如出现“上”、“下”、“左”、“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用。 It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The utility model will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. For the convenience of description, if the words "up", "down", "left" and "right" appear in the following, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure.

如图1-2所示,本实施例的倾斜轴颈加工工装,包括连接组件1、夹头2、配重块3、上连接板4和下连接板8;上连接板4的下端和下连接板8上端连接成一整体,且上连接板4板面与下连接板8板面所成夹角使得待加工零件的轴线与加工部位轴线有相同的夹角;所述夹头2和所述下连接板8固定连接且夹头2的轴线垂直于所述下连接板8。上连接板4的下端和下连接板8上端的连接处设有加强筋板9。 As shown in Figure 1-2, the inclined journal processing tooling of this embodiment includes a connecting assembly 1, a chuck 2, a counterweight 3, an upper connecting plate 4 and a lower connecting plate 8; the lower end of the upper connecting plate 4 and the lower The upper end of the connecting plate 8 is connected as a whole, and the angle formed by the upper connecting plate 4 and the lower connecting plate 8 makes the axis of the part to be processed have the same angle as the axis of the processing part; the chuck 2 and the The lower connecting plate 8 is fixedly connected and the axis of the chuck 2 is perpendicular to the lower connecting plate 8 . A reinforcing rib plate 9 is provided at the joint between the lower end of the upper connecting plate 4 and the upper end of the lower connecting plate 8 .

本实用新型从倾斜轴颈加工难的问题着手,使用一套专用工装夹具将此类结构零件一夹一顶在普通车床、磨床上加工。此方法易装夹且能够保证加工精度。 The utility model starts from the problem of difficult machining of the inclined journal, and uses a set of special fixtures to clamp and push such structural parts on a common lathe or grinder for processing. This method is easy to clamp and can guarantee machining accuracy.

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.

Claims (2)

1.一种倾斜轴颈加工工装,其特征在于:包括连接组件(1)、夹头(2)、配重块(3)、上连接板(4)和下连接板(8);所述上连接板(4)的下端和所述下连接板(8)上端连接成一整体,且上连接板(4)板面与下连接板(8)板面所成夹角使得待加工零件的轴线与加工部位轴线有相同的夹角;所述上连接板(4)的上端设有连接组件(1);所述下连接板(8)的下端设有配重块(3);所述夹头(2)和所述下连接板(8)固定连接且夹头(2)的轴线垂直于所述下连接板(8)。 1. An inclined journal processing tool, characterized in that it includes a connecting assembly (1), a chuck (2), a counterweight (3), an upper connecting plate (4) and a lower connecting plate (8); The lower end of the upper connecting plate (4) and the upper end of the lower connecting plate (8) are connected as a whole, and the angle formed between the surface of the upper connecting plate (4) and the surface of the lower connecting plate (8) is such that the axis of the part to be processed The included angle is the same as the axis of the processing part; the upper end of the upper connecting plate (4) is provided with a connecting assembly (1); the lower end of the lower connecting plate (8) is provided with a counterweight (3); the clip The head (2) is fixedly connected to the lower connecting plate (8) and the axis of the chuck (2) is perpendicular to the lower connecting plate (8). 2.根据权利要求1所述的倾斜轴颈加工工装,其特征在于:所述上连接板(4)的下端和所述下连接板(8)上端的连接处设有加强筋板(9)。 2. The tooling for machining inclined journals according to claim 1, characterized in that: a rib plate (9) is provided at the joint between the lower end of the upper connecting plate (4) and the upper end of the lower connecting plate (8) .
CN201520101394.XU 2015-02-12 2015-02-12 A kind of inclination axle journal processing tool Expired - Lifetime CN204524840U (en)

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CN201520101394.XU CN204524840U (en) 2015-02-12 2015-02-12 A kind of inclination axle journal processing tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350754A (en) * 2017-09-12 2017-11-17 中航飞机起落架有限责任公司 Processing method with oblique ring shaped slot outer barrel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107350754A (en) * 2017-09-12 2017-11-17 中航飞机起落架有限责任公司 Processing method with oblique ring shaped slot outer barrel
CN107350754B (en) * 2017-09-12 2020-03-31 中航飞机起落架有限责任公司 Processing method of outer barrel with inclined annular groove

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Granted publication date: 20150805