CN204524358U - Cloud shaped long drill - Google Patents
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- CN204524358U CN204524358U CN201520158485.7U CN201520158485U CN204524358U CN 204524358 U CN204524358 U CN 204524358U CN 201520158485 U CN201520158485 U CN 201520158485U CN 204524358 U CN204524358 U CN 204524358U
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Abstract
本实用新型涉及深孔加工刀具的技术领域,公开了一种云形长钻,包括钻身、钻柄及钻尖,钻尖上设有呈中心对称的两主切削刃、两横刃、两横刃前角面、两第一后刀面和两第二后刀面,主切削刃连接于横刃一端并位于第一后刀面一侧边缘,第一后刀面和第二后刀面分别位于横刃两侧,横刃前角面位于横刃与第二后刀面之间,且其横刃前角为正前角;钻身表面设有绕其中心轴延伸的两螺旋槽和两齿背及呈中心对称的两主刃带和两副刃带,螺旋槽、齿背、主刃带和副刃带相间设置;该云形长钻还包括贯穿其两端的并分别平行两螺旋槽的两内冷孔,两内冷孔起始于钻柄后端面并终结于两第一后刀面。上述云形长钻,改善了加工质量,提高了加工效率,延长了寿命,降低了成本。
The utility model relates to the technical field of deep hole processing tools, and discloses a cloud-shaped long drill, which includes a drill body, a drill handle and a drill tip. The drill tip is provided with two centrally symmetrical main cutting edges, two transverse edges, and two The chisel edge rake face, two first flanks and two second flanks, the main cutting edge is connected to one end of the chisel edge and is located on the edge of the first flank, the first flank and the second flank They are respectively located on both sides of the chisel edge, and the rake surface of the chisel edge is located between the chisel edge and the second relief surface, and the rake angle of the chisel edge is positive; the surface of the drill body is provided with two spiral grooves extending around its central axis and Two tooth backs and two main margins and two secondary margins symmetrical to the center, the spiral grooves, tooth backs, main margins and secondary margins are arranged alternately; the cloud-shaped long drill also includes two parallel helical margins running through its two ends The two internal cooling holes of the groove start from the rear end face of the drill shank and end at the two first flanks. The cloud-shaped long drill improves the processing quality, improves the processing efficiency, prolongs the service life and reduces the cost.
Description
技术领域technical field
本实用新型涉及深孔加工刀具的技术领域,尤其涉及一种云形长钻。The utility model relates to the technical field of deep hole processing tools, in particular to a cloud-shaped long drill.
背景技术Background technique
目前,在汽车行业以及其它行业加工中,有很多深孔加工。且深孔加工的产品材质种类繁多,加工效率和精度要求高,对使用刀具提出了更高的要求。At present, in the automotive industry and other industries, there are many deep hole processing. Moreover, there are various types of materials for deep hole processing products, and the requirements for processing efficiency and precision are high, which puts forward higher requirements for the use of cutting tools.
在孔深达到直径的20~30倍时,加工将变得十分困难。在深孔加工中,主要还是以带内冷的钨钢钻为主,但由于深孔加工刀具刚性差,加工环境恶劣,使得被加工产品的品质稳定性不好,且加工效率低,刀具磨损快,成本高。When the hole depth reaches 20 to 30 times the diameter, machining will become very difficult. In deep hole processing, tungsten steel drills with internal cooling are mainly used, but due to the poor rigidity of the deep hole processing tools and the harsh processing environment, the quality stability of the processed products is not good, and the processing efficiency is low, and the tool wear Fast, high cost.
实用新型内容Utility model content
本实用新型的目的在于提供一种云形长钻,旨在解决现有技术中,现有的深孔加工钻头存在磨损快,成本高,加工质量差以及加工效率低的问题。The purpose of the utility model is to provide a cloud-shaped long drill, aiming at solving the problems of fast wear, high cost, poor processing quality and low processing efficiency of the existing deep hole processing drill in the prior art.
本实用新型提供了一种云形长钻,包括钻身,设于所述钻身一端的钻柄,以及设于所述钻身另一端的钻尖,所述钻尖上设有呈中心对称的两主切削刃、两横刃、两横刃前角面、两第一后刀面和两第二后刀面,所述主切削刃位于所述第一后刀面一侧边缘,且所述主切削刃一端连接于所述横刃一端,所述第一后刀面和所述第二后刀面分布于所述横刃的两侧,且所述横刃前角面位于所述横刃与所述第二后刀面之间,所述横刃前角面的横刃前角为正前角;The utility model provides a cloud-shaped long drill, which comprises a drill body, a drill shank arranged at one end of the drill body, and a drill tip arranged at the other end of the drill body, and the drill tip is provided with a centrally symmetrical Two main cutting edges, two chisel edges, two chisel rake faces, two first relief surfaces and two second relief surfaces, the main cutting edges are located on one edge of the first relief surface, and the One end of the main cutting edge is connected to one end of the chisel edge, the first relief surface and the second relief surface are distributed on both sides of the chisel edge, and the rake surface of the chisel edge is located at the Between the edge and the second flank, the chisel rake angle of the chisel rake surface is a positive rake angle;
所述钻身的表面设有绕其中心轴延伸的两螺旋槽和两齿背,所述螺旋槽与所述齿背相间设置,所述钻身的表面还设有呈中心对称的两主刃带和两副刃带,所述主刃带与所述副刃带相间设置;The surface of the drill body is provided with two helical grooves and two tooth backs extending around its central axis. a belt and two secondary margins, the primary margins and the secondary margins are arranged alternately;
所述云形长钻还包括贯穿其两端的两内冷孔,两所述内冷孔分别平行于两所述螺旋槽,两所述内冷孔起始于所述钻柄后端面并终结于两所述第一后刀面。The cloud-shaped long drill also includes two internal cooling holes running through its two ends, the two internal cooling holes are respectively parallel to the two spiral grooves, and the two internal cooling holes start from the rear end surface of the drill shank and end at the Two of the first flanks.
优选地,所述主刃带的宽度为标准钻头刃带宽度的三分之二。Preferably, the width of the main margin is two-thirds of the width of a standard drill margin.
进一步地,所述主刃带所在外圆的直径大于所述齿背所在外圆的直径,两直径之差的范围为0.1mm~0.3mm。Further, the diameter of the outer circle where the main land is located is greater than the diameter of the outer circle where the tooth back is located, and the difference between the two diameters is in the range of 0.1 mm to 0.3 mm.
优选地,所述副刃带的宽度为所述标准钻头刃带宽度的二分之一。Preferably, the width of the secondary margin is half of the width of the standard drill margin.
进一步地,所述副刃带与所述螺旋槽之间设有副刃带倒角面,所述副刃带倒角面与水平面之间夹角为15~30°。Further, a chamfered surface of the secondary land is provided between the secondary land and the spiral groove, and the angle between the chamfered surface of the secondary land and the horizontal plane is 15-30°.
优选地,所述螺旋槽的螺旋角的角度范围为30~35°。Preferably, the helix angle of the helical groove ranges from 30° to 35°.
进一步地,所述钻柄的后端面上开设有进水槽,两所述内冷孔与所述进水槽连通。Further, a water inlet groove is provided on the rear end surface of the drill shank, and the two internal cooling holes communicate with the water inlet groove.
优选地,所述钻柄与所述钻身之间设有钻颈,所述钻颈的两端分别与所述钻柄与所述钻身相连接。Preferably, a drill neck is provided between the drill shank and the drill body, and two ends of the drill neck are respectively connected to the drill shank and the drill body.
基于上述技术方案,本实用新型实施例通过在钻尖上设置呈中心对称的两主切削刃、两横刃、两横刃前角面、两第一后刀面和两第二后刀面,且两横刃前角面的横刃前角为正前角,如此,使得钻尖的锋利度与强度得到有效结合;通过在钻身表面设置两主刃带和两副刃带,不仅减小了切削阻力,提高了加工效率,还保证了切削的平稳性,提高了加工孔的质量,并延长了钻头的寿命,降低了成本;另外,通过在该云形长钻内开设贯穿其两端的两内冷孔,使得排屑更加顺畅,改善了深孔加工的加工环境,提高了被加工孔的质量。Based on the above-mentioned technical solution, the embodiment of the utility model provides two centrally symmetrical main cutting edges, two chisel edges, two chisel rake faces, two first relief surfaces and two second relief surfaces on the drill tip, And the chisel rake angles of the two chisel rake surfaces are positive rake angles, so that the sharpness and strength of the drill point are effectively combined; by setting two main margins and two secondary margins on the surface of the drill body, not only reduces the It reduces the cutting resistance, improves the processing efficiency, ensures the stability of cutting, improves the quality of the processed hole, prolongs the life of the drill bit, and reduces the cost; Two internal cooling holes make chip removal smoother, improve the processing environment of deep hole processing, and improve the quality of processed holes.
附图说明Description of drawings
图1为本实用新型实施例中云形长钻的结构示意图;Fig. 1 is the structural representation of cloud-shaped long drill in the utility model embodiment;
图2为本实用新型实施例中云形长钻的钻尖部分平面示意图;Fig. 2 is a schematic plan view of the drill tip part of the cloud-shaped long drill in the embodiment of the present invention;
图3为本实用新型实施例中云形长钻的局部立体结构示意图;Fig. 3 is the partial three-dimensional structure schematic diagram of the cloud-shaped long drill in the utility model embodiment;
图4为本实用新型实施例中云形长钻的钻尖部分另一平面示意图;Fig. 4 is another schematic plan view of the drill tip part of the cloud-shaped long drill in the embodiment of the present invention;
图5为图4中N-N切向的剖面示意图;Fig. 5 is the sectional schematic diagram of N-N tangential among Fig. 4;
图6为图4中Q-Q切向的剖面示意图。FIG. 6 is a schematic cross-sectional view of the Q-Q tangent in FIG. 4 .
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1至6所示,本实用新型实施例提出了一种云形长钻,该云形长钻包括钻尖1、钻身2、钻颈3以及钻柄4,其中,钻身2和钻颈3位于钻尖1和钻柄4之间,此处,钻尖1、钻身2、钻颈3以及钻柄4顺序设置。具体地,对于钻尖1,其位于该云形长钻的最前端,在深孔加工时,该钻尖1起主要的切削加工作用;对于钻身2,其前端与钻尖1的后端连接,该钻身2在加工时主要起支撑、修光及排屑的作用;对于钻颈3,其前端与钻身2的后端相连接,该钻颈3的主要作用是增加该云形长钻的有效工作长度,提高整体刚性;对于钻柄4,其前端与钻颈3的后端相连接,该钻颈3主要是定位夹持作用。As shown in Figures 1 to 6, the utility model embodiment proposes a cloud-shaped long drill, which includes a drill tip 1, a drill body 2, a drill neck 3 and a drill handle 4, wherein the drill body 2 and The drill neck 3 is located between the drill tip 1 and the drill shank 4, where the drill tip 1, the drill body 2, the drill neck 3 and the drill shank 4 are sequentially arranged. Specifically, for the drill point 1, it is located at the front end of the cloud-shaped long drill, and the drill point 1 plays the main role of cutting during deep hole processing; for the drill body 2, its front end and the rear end of the drill point 1 connection, the drill body 2 mainly plays the role of support, smoothing and chip removal during processing; for the drill neck 3, its front end is connected with the rear end of the drill body 2, and the main function of the drill neck 3 is to increase the cloud shape. The effective working length of the long drill improves the overall rigidity; for the drill shank 4, its front end is connected with the rear end of the drill neck 3, and the drill neck 3 is mainly used for positioning and clamping.
对于钻身2,其表面设有两螺旋槽21和两齿背22,此处,两螺旋槽21和两齿背22均盘旋在钻身2表面,并沿该钻身2中心轴a延伸,两螺旋槽21和两齿背22相间设置,即呈“一螺旋槽21-一齿背22-另一螺旋槽21-另一齿背22”分布;另外,钻身2的表面还盘旋有呈中心对称的两个主刃带23和呈中心对称的两个副刃带24,此处,两主刃带23和两副刃带24相间设置,也就是呈“一主刃带23-一副刃带24-另一主刃带23-另一副刃带24”分布。综上所述,该钻身2表面的两螺旋槽21、两齿背22、两主刃带23和两副刃带24的分布形式为:一螺旋槽21-一主刃带23-一齿背22-一副刃带24-另一螺旋槽21-另一主刃带23-另一齿背22-另一副刃带24。For the drill body 2, two helical grooves 21 and two tooth backs 22 are provided on its surface. Here, the two helical grooves 21 and the two tooth backs 22 are all spiraled on the surface of the drill body 2 and extend along the central axis a of the drill body 2. Two helical grooves 21 and two tooth backs 22 are alternately arranged, that is, a distribution of "one helical groove 21-one tooth back 22-another helical groove 21-another tooth back 22"; Two centrally symmetrical main lands 23 and two centrally symmetrical secondary lands 24, here, the two main lands 23 and two secondary lands 24 are arranged alternately, that is, "one main land 23-one secondary land" Margin 24-another main margin 23-another secondary margin 24" distribution. In summary, the distribution form of the two helical grooves 21, the two tooth backs 22, the two main margins 23 and the two secondary margins 24 on the surface of the drill body 2 is: one helical groove 21-one main margin 23-one tooth Back 22-a secondary land 24-another spiral groove 21-another main land 23-another tooth back 22-another secondary land 24.
对于钻尖1,其上设有呈中心对称的两个主切削刃11、呈中心对称的两个横刃12、呈中心对称的两个横刃前角面13、呈中心对称的两个第一后刀面14和呈中心对称的两个第二后刀面15,此处,对称中心均为钻心10的圆心101,该圆心101也是两个横刃12的交叉点;其中,主切削刃11由第一后刀面14与螺旋槽21相交形成,且第一后刀面14与螺旋槽21相交还形成有主切削刃前角111和主切削刃后角112,该主切削刃11位于第一后刀面14的一侧边缘,且该主切削刃11的一端与横刃12的一端相连接,该横刃12由第一后刀面14与横刃前角面13相交形成,并形成有横刃前角121和横刃后角122,这里,横刃前角121优选为正前角,另外,第二后刀面15位于横刃前角面13的外侧,即第一后刀面14与第二后刀面15分居于横刃12的两侧,且横刃前角面13位于横刃12与第二后刀面15之间。For the drill tip 1, there are two centrally symmetrical main cutting edges 11, two centrally symmetrical chisel edges 12, two centrally symmetrical chisel edges 13, and two centrally symmetrical chisel edges. A flank 14 and two second flanks 15 that are centrally symmetrical. Here, the center of symmetry is the center 101 of the drill core 10, which is also the intersection point of the two chisel edges 12; where the main cutting edge 11 is formed by the intersection of the first relief surface 14 and the spiral groove 21, and the intersection of the first relief surface 14 and the spiral groove 21 also forms a main cutting edge rake angle 111 and a main cutting edge relief angle 112. The main cutting edge 11 is located at One side edge of the first relief surface 14, and one end of the main cutting edge 11 is connected with one end of the chisel edge 12, the chisel edge 12 is formed by the intersection of the first relief surface 14 and the chisel edge rake surface 13, and A chisel rake angle 121 and a chisel edge relief angle 122 are formed. Here, the chisel edge rake angle 121 is preferably a positive rake angle. In addition, the second relief surface 15 is located outside the chisel edge rake surface 13, that is, the first relief surface. The surface 14 and the second relief surface 15 are located on two sides of the chisel edge 12 , and the chisel edge rake surface 13 is located between the chisel edge 12 and the second relief surface 15 .
上述云形长钻还包括贯穿其两端的两个并行的内冷孔5,这两个内冷孔5分别平行于上述两个螺旋槽21,这两个内冷孔5起始于上述钻柄4的后端面上,并终结于上述两个第一后刀面14上。The above-mentioned cloud-shaped long drill also includes two parallel internal cooling holes 5 running through its two ends, these two internal cooling holes 5 are respectively parallel to the above-mentioned two spiral grooves 21, and these two internal cooling holes 5 start from the above-mentioned drill shank 4, and terminates on the above-mentioned two first flanks 14.
采用上述云形长钻进行深孔加工,具有如下特点:Using the above-mentioned cloud-shaped long drill for deep hole processing has the following characteristics:
本实用新型实施例通过在上述钻尖1上设置呈中心对称的两主切削刃11、两横刃12、两横刃前角面13、两第一后刀面14和两第二后刀面15,且两横刃前角面13的横刃前角121为正前角,如此,使得整个钻尖1的锋利度与强度得到有效结合,提升了其耐磨性,延长了其使用寿命,降低了使用成本;同时,钻身1的表面上相间设置两个主刃带23和两个副刃带24,通过主刃带23、副刃带24与螺旋槽21的配合,不仅减小了切削阻力,提高了加工效率,还保证了切削的平稳性,从而提高了加工孔的质量;另外,通过在该云形长钻内开设贯穿其两端的两内冷孔5,使得深孔加工时排屑更加顺畅,改善了深孔加工的加工环境,提高了被加工孔的质量。In the embodiment of the present utility model, two main cutting edges 11, two chisel edges 12, two chisel edge rake surfaces 13, two first flank surfaces 14 and two second flank surfaces are arranged on the above-mentioned drill tip 1, which are center-symmetrical. 15, and the chisel rake angle 121 of the two chisel rake angle surfaces 13 is a positive rake angle, so that the sharpness and strength of the entire drill point 1 are effectively combined, its wear resistance is improved, and its service life is prolonged. The cost of use is reduced; at the same time, two main lands 23 and two secondary lands 24 are arranged alternately on the surface of the drill body 1, and through the cooperation of the main lands 23, secondary lands 24 and the spiral groove 21, not only reduces the The cutting resistance improves the processing efficiency, and also ensures the stability of cutting, thereby improving the quality of the processed hole; in addition, by setting two internal cooling holes 5 through both ends of the cloud-shaped long drill, it makes deep hole processing The chip removal is smoother, the processing environment of deep hole processing is improved, and the quality of the processed hole is improved.
在本实用新型实施例中,上述第一后刀面14、上述螺旋槽21与上述主刃带23三者相交形成刀尖点20,该刀尖点20也是主刃带23的起始点。此处,主刃带23的宽度为标准钻头刃带宽度的三分之二,即主刃带23的宽度为2f/3,f为标准钻头刃带宽度。当然,根据实际情况和需求,在本实用新型的其他实施例中,上述主刃带23也可以为其他的宽度,此处不作唯一限定。In the embodiment of the present invention, the first flank 14 , the spiral groove 21 and the main land 23 intersect to form a tool point 20 , which is also the starting point of the main land 23 . Here, the width of the main land 23 is two-thirds of the land width of the standard drill, that is, the width of the main land 23 is 2f/3, and f is the land width of the standard drill. Certainly, according to actual conditions and requirements, in other embodiments of the present utility model, the above-mentioned main land 23 may also have other widths, which are not limited herein.
在本实用新型实施例中,上述主刃带23所在外圆的直径大于上述齿背22所在外圆的直径,并且,主刃带23与齿背22的交接处由主刃带R圆角230过渡,如此,也就形成了倒锥状结构,此处,这两个外圆的直径之差的范围值为0.1mm~0.3mm。当然,根据实际情况和需求,在本实用新型的其他实施例中,主刃带23所在外圆与齿背22所在外圆的直径之差也可以为其他范围差值。In the embodiment of the present utility model, the diameter of the outer circle where the main land 23 is located is greater than the diameter of the outer circle where the tooth back 22 is located, and the intersection of the main land 23 and the tooth back 22 is defined by the main land R fillet 230 The transition, in this way, forms an inverted cone structure, where the difference in diameter between the two outer circles ranges from 0.1 mm to 0.3 mm. Certainly, according to actual conditions and requirements, in other embodiments of the present invention, the difference between the diameters of the outer circle where the main land 23 is located and the outer circle where the tooth back 22 is located can also be in other ranges.
在本实用新型实施例中,上述齿背22的另外一边与上述副刃带24相接,相交处由副刃带R圆角240过渡,副刃带24与主刃带23在同一圆柱面上。此处,副刃带24的宽度为标准钻头刃带宽度的二分之一,即副刃带24的宽度为f/2,f为标准钻头刃带宽度。当然,根据实际情况和需求,在本实用新型的其他实施例中,上述副刃带24也可以为其他的宽度,此处不作唯一限定。In the embodiment of the present utility model, the other side of the tooth back 22 is in contact with the secondary land 24, and the intersection is transitioned by the secondary land R fillet 240, and the secondary land 24 and the main land 23 are on the same cylindrical surface . Here, the width of the secondary margin 24 is 1/2 the width of the standard drill margin, that is, the width of the secondary margin 24 is f/2, where f is the standard drill margin width. Of course, according to actual conditions and needs, in other embodiments of the present utility model, the above-mentioned secondary land 24 may also have other widths, which are not limited herein.
在本实用新型实施例中,上述副刃带24与上述螺旋槽21之间设有副刃带倒角面241,该副刃带24的边缘与副刃带倒角面241相交,此处,该副刃带倒角面241与水平面之间夹角θ为15~30°,该夹角为副刃带倒角θ,即该副刃带倒角240的倒角范围为15~30°。当然,根据实际情况和需求,在本实用新型的其他实施例中,该副刃带倒角240也可为其他取值,此处不作唯一限定。In the embodiment of the present invention, a secondary margin chamfer 241 is provided between the secondary margin 24 and the spiral groove 21, and the edge of the secondary margin 24 intersects with the secondary margin chamfer 241. Here, The included angle θ between the secondary land chamfer surface 241 and the horizontal plane is 15-30°, and the included angle is the secondary land chamfer angle θ, that is, the chamfer range of the secondary land chamfer 240 is 15-30°. Of course, according to actual conditions and requirements, in other embodiments of the present invention, the secondary land chamfer 240 can also take other values, which are not limited here.
综上所述,通过将主刃带23宽度设计为2f/3,将副刃带24宽度设计为f/2,刃带的倒锥为0.1mm~0.3mm,远远大于标准合金钻头倒锥,如此,刃带宽度的减小,倒锥的增大,大大减小了该云形长钻的切削阻力,另外,标准合金钻头是两刃带,该云形长钻设计为四刃带,这样就保证了切削的平稳性,提高了加工孔的质量,并延长了该云形长钻寿命。In summary, by designing the width of the main margin 23 to be 2f/3 and the width of the secondary margin 24 to be f/2, the inverted cone of the margin is 0.1mm-0.3mm, which is far larger than the inverted cone of the standard alloy drill In this way, the reduction of the margin width and the increase of the inverted cone greatly reduce the cutting resistance of the cloud-shaped long drill. In addition, the standard alloy drill has two margins, and the cloud-shaped long drill is designed as four margins. This ensures the smoothness of cutting, improves the quality of processed holes, and prolongs the service life of the cloud-shaped long drill.
在本实用新型实施例中,上述螺旋槽21在钻身1上延伸,其螺旋角角度范围优选为30~35°。当然,根据实际情况和需求,在本实用新型的其他实施例中,该上述螺旋槽21的螺旋角角度范围也可以为其他取值,此处不作唯一限定。In the embodiment of the present utility model, the above-mentioned helical groove 21 extends on the drill body 1, and its helix angle preferably ranges from 30° to 35°. Certainly, according to actual conditions and needs, in other embodiments of the present invention, the range of the helix angle of the above-mentioned helical groove 21 may also be other values, which are not limited here.
进一步地,在本实用新型实施例中,上述钻柄4后端面上开设有进水槽40,该进水槽40对称于上述中心轴a,上述两个内冷孔5的尾端位于该进水槽40的槽底并与该与进水槽40连通,也就是说,内冷孔5起始于进水槽40槽底,并终结于上述第一后刀面14,此处,两个内冷孔5的分布方式与上述螺旋槽21的分布方式一致。当然,根据实际情况和需求,在本实用新型的其他实施例中,两个内冷孔5也可以采用其他的分布方式,此处不作唯一限定。Further, in the embodiment of the present utility model, a water inlet groove 40 is opened on the rear end surface of the above-mentioned drill shank 4, and the water inlet groove 40 is symmetrical to the above-mentioned central axis a, and the tail ends of the above-mentioned two internal cooling holes 5 are located in the water inlet groove 40 and communicate with the water inlet groove 40, that is to say, the internal cooling holes 5 start at the bottom of the water inlet groove 40 and end at the first flank 14 above. Here, the two internal cooling holes 5 The distribution method is consistent with the distribution method of the above-mentioned spiral grooves 21 . Of course, according to actual conditions and requirements, in other embodiments of the present invention, the two internal cooling holes 5 may also adopt other distribution methods, which are not limited here.
在本实用新型实施例中,上述钻柄4与上述钻身2之间设有钻颈3,该钻颈3的两端分别与钻柄4与钻身2相连接。该钻颈3的主要作用是增加该云形长钻的有效工作长度,提高整体刚性,因此,该钻颈3的长度根据所需加工孔的深度进行设计。In the embodiment of the present utility model, a drill neck 3 is provided between the above-mentioned drill handle 4 and the above-mentioned drill body 2 , and the two ends of the drill neck 3 are respectively connected with the drill handle 4 and the drill body 2 . The main function of the drill neck 3 is to increase the effective working length of the cloud-shaped long drill and improve the overall rigidity. Therefore, the length of the drill neck 3 is designed according to the depth of the required machining hole.
以Φ7mm的云形长钻为例,其两刃带的投影长度为40mm,倒锥为0.3mm即主刃带23或副刃带24所在外圆的直径减去齿背22所在外圆直径为0.3mm;其钻颈3的直径与其后端直径(其齿背22所在外圆的直径)相同,钻颈3外圆与钻柄4前端外圆相交,且钻柄4直径大于钻颈3直径,其间由钻柄4的钻柄前端倒角41过渡,钻柄4后端外圆与该钻柄4端面相交,其间由该钻柄4的钻柄后端倒角42过渡。Taking the cloud-shaped long drill of Φ7mm as an example, the projection length of the two margins is 40mm, and the inverted cone is 0.3mm, that is, the diameter of the outer circle where the main margin 23 or the secondary margin 24 is minus the diameter of the outer circle where the tooth back 22 is 0.3 mm; the diameter of the drill neck 3 is the same as the diameter of the rear end (the diameter of the outer circle where the tooth back 22 is located), the outer circle of the drill neck 3 intersects the outer circle of the front end of the drill shank 4, and the diameter of the drill shank 4 is greater than the diameter of the drill neck 3 , transition by the front end chamfer 41 of the drill shank 4, the outer circle of the rear end of the drill shank 4 intersects the end face of the drill shank 4, and transition by the chamfer 42 of the drill shank rear end of the drill shank 4.
基于上述技术方案,该云形长钻采用了平行钻心,通过平行钻心大大增大了螺旋槽21的容屑空间,便于钻屑的排出,改善了加工环境;采用了双内冷螺旋孔(内冷孔5),是冷却液的通道,配上高压冷却液,能帮助钻屑更顺畅地排出,这样降低了切削温度,大大改善了加工环境,提高被加工孔质量。Based on the above technical solution, the cloud-shaped long drill adopts parallel drill cores, which greatly increase the chip space of the spiral groove 21, facilitate the discharge of drill chips, and improve the processing environment; double internal cooling spiral holes (inner Cooling hole 5) is the passage of cooling liquid, which can help drill chips to be discharged more smoothly when equipped with high-pressure cooling liquid, which reduces the cutting temperature, greatly improves the processing environment, and improves the quality of the processed hole.
采用上述技术方案设计制造的云形长钻,其投影形状为曲线,像一朵云一样,该云形长钻适合各种材料的深孔加工。另外,经过大量的切削验证,在20~30倍径孔加工中,加工效率提高了5~8倍,使用寿命提高了2~10倍,被加工孔的质量大幅提高。The cloud-shaped long drill designed and manufactured by adopting the above-mentioned technical scheme has a projected shape of a curve, like a cloud, and is suitable for deep hole processing of various materials. In addition, after a large number of cutting verifications, in the processing of 20 to 30 times the diameter hole, the processing efficiency is increased by 5 to 8 times, the service life is increased by 2 to 10 times, and the quality of the processed hole is greatly improved.
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (8)
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| CN201520158485.7U CN204524358U (en) | 2015-03-19 | 2015-03-19 | Cloud shaped long drill |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178590A (en) * | 2021-12-16 | 2022-03-15 | 铣立(上海)切削技术有限公司 | Improved high-pressure common rail special drill bit |
| CN117245127A (en) * | 2023-11-01 | 2023-12-19 | 沈阳飞机工业(集团)有限公司 | A hole-making tool and processing method for blind holes used for wing alignment and positioning |
-
2015
- 2015-03-19 CN CN201520158485.7U patent/CN204524358U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178590A (en) * | 2021-12-16 | 2022-03-15 | 铣立(上海)切削技术有限公司 | Improved high-pressure common rail special drill bit |
| CN117245127A (en) * | 2023-11-01 | 2023-12-19 | 沈阳飞机工业(集团)有限公司 | A hole-making tool and processing method for blind holes used for wing alignment and positioning |
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