CN204517672U - A kind of power layout structure of independent capacitance module - Google Patents

A kind of power layout structure of independent capacitance module Download PDF

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Publication number
CN204517672U
CN204517672U CN201520152433.9U CN201520152433U CN204517672U CN 204517672 U CN204517672 U CN 204517672U CN 201520152433 U CN201520152433 U CN 201520152433U CN 204517672 U CN204517672 U CN 204517672U
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power
capacitor
group
groups
module
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CN201520152433.9U
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邵晗
胡雷雷
汪家安
蔡潇
曹伦
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TBEA Xinjiang Sunoasis Co Ltd
State Grid Corp of China SGCC
State Grid Xinyuan Zhangjiakou Wind Solar Storage Demonstration Power Station Co Ltd
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TBEA Xinjiang Sunoasis Co Ltd
State Grid Corp of China SGCC
State Grid Xinyuan Zhangjiakou Wind Solar Storage Demonstration Power Station Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/56Power conversion systems, e.g. maximum power point trackers

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Abstract

一种独立电容模块的功率布局结构,主要由电容组和多个功率组组成,所述电容组包括壳体,安装在壳体内的多个直流母线电容组件,将多个直流母线电容组件并联连接的主叠层母排;所述功率组包括机箱,固定在机箱上的散热器,固定在散热器上的IGBT模块,与IGBT模块连接的支路叠层母排;所述电容组位于多个功率组的正前方,多个功率组与电容组间通过支路叠层母排和主叠层母排连接;该功率布局结构有效解决了光伏逆变器中功率模块的体积大、重量重、模块与机箱的散热、产品前维护及降成本的问题。

A power layout structure of an independent capacitor module, mainly composed of a capacitor group and a plurality of power groups, the capacitor group includes a housing, a plurality of DC bus capacitor components installed in the housing, and multiple DC bus capacitor components are connected in parallel The main laminated busbar; the power group includes a chassis, a radiator fixed on the chassis, an IGBT module fixed on the radiator, and a branch laminated busbar connected to the IGBT module; the capacitor group is located in multiple Directly in front of the power group, multiple power groups and capacitor groups are connected through branch laminated busbars and main laminated busbars; this power layout structure effectively solves the problem of large volume, heavy weight, and Heat dissipation of modules and chassis, pre-product maintenance and cost reduction.

Description

一种独立电容模块的功率布局结构A Power Layout Structure of Independent Capacitor Module

技术领域technical field

本实用新型涉及一种功率模块的结构布局,具体涉及一种独立电容模块的功率布局结构。The utility model relates to a structural layout of a power module, in particular to a power layout structure of an independent capacitor module.

背景技术Background technique

太阳能是一种新兴的绿色能源,由于其清洁、高效、永不衰竭、且不受地域资源限制,因此具有安全可靠、无噪声、无污染、制约少、故障率低、维护简便等优点,可广泛应用于社会生活的各个领域,特别是应用于光伏并网电站系统。Solar energy is an emerging green energy. Because it is clean, efficient, inexhaustible, and not limited by geographical resources, it has the advantages of safety, reliability, no noise, no pollution, less constraints, low failure rate, and easy maintenance. Widely used in various fields of social life, especially in photovoltaic grid-connected power station systems.

但是目前,对于大功率光伏并网逆变装置而言,其功率部分结构布局上还存在很多不合理的地方,比如散热差、模块体积大重量重、安装和维护不方便,模块成本居高不下,其主要表现如下:However, at present, for high-power photovoltaic grid-connected inverter devices, there are still many unreasonable places in the structural layout of the power part, such as poor heat dissipation, large and heavy modules, inconvenient installation and maintenance, and high module costs. , its main performance is as follows:

1.功率模块和箱体的散热性能差,散热性能差会引起开关功率管的热击穿,当箱体的温度过高时,甚至会使系统中的某些器件的性能下降,最终导致整个系统不稳定;1. The heat dissipation performance of the power module and the box body is poor, and the poor heat dissipation performance will cause thermal breakdown of the switching power tube. When the temperature of the box body is too high, it will even reduce the performance of some components in the system, eventually causing the entire The system is unstable;

2.功率模块中安装器件较多,导致单个功率模块体积大、重量重,以致给生产安装及现场维护带来不便。2. There are many devices installed in the power module, resulting in a single power module with large volume and heavy weight, which brings inconvenience to production installation and on-site maintenance.

3.模块布局不合理,不能满足产品前维护的要求,使得功率部分维护工序异常复杂。3. The module layout is unreasonable and cannot meet the requirements of pre-product maintenance, which makes the maintenance process of the power part extremely complicated.

4.由于功率模块中采用的叠层母排体积大、加工工艺相对复杂,导致母排成本高。4. Due to the large volume and relatively complicated processing technology of the laminated busbar used in the power module, the cost of the busbar is high.

发明内容Contents of the invention

为了克服上述现有技术存在的问题,本实用新型的目的在于提供一种独立电容模块的功率布局结构,该功率布局结构有效解决了光伏逆变器中功率模块的体积大、重量重、模块与机箱的散热、产品前维护及降低成本的问题。In order to overcome the problems existing in the above-mentioned prior art, the purpose of this utility model is to provide a power layout structure of an independent capacitor module, which effectively solves the problem of large volume, heavy weight, and problems with the power module in the photovoltaic inverter. Heat dissipation of the chassis, pre-product maintenance and cost reduction issues.

为达到上述目的,本实用新型所采用的技术方案是:In order to achieve the above object, the technical solution adopted in the utility model is:

一种独立电容模块的功率布局结构,主要由电容组1和多个功率组2组成,所述电容组包括壳体1-1,安装在壳体1-1内的多个直流母线电容组件1-2,将多个直流母线电容组件1-2并联连接的主叠层母排1-3;所述功率组2包括机箱2-1,固定在机箱2-1上的散热器2-2,固定在散热器2-2上的IGBT模块2-3,与IGBT模块2-3连接的支路叠层母排2-4;所述电容组1位于多个功率组2的正前方,多个功率组2与电容组1间通过支路叠层母排2-4和主叠层母排1-3连接。A power layout structure of an independent capacitor module, mainly composed of a capacitor group 1 and a plurality of power groups 2, the capacitor group includes a housing 1-1, and a plurality of DC bus capacitor components 1 installed in the housing 1-1 -2, the main laminated busbar 1-3 connecting multiple DC bus capacitor components 1-2 in parallel; the power group 2 includes a chassis 2-1, a radiator 2-2 fixed on the chassis 2-1, The IGBT module 2-3 fixed on the radiator 2-2, the branch laminated busbar 2-4 connected to the IGBT module 2-3; the capacitor group 1 is located directly in front of the multiple power groups 2, and the multiple The power group 2 and the capacitor group 1 are connected through branch laminated busbars 2-4 and main laminated busbars 1-3.

所述散热器2-2风道采用下进风上出风的方式,风道短且无拐弯,功率组2的进风口与整个逆变器柜体的进风口位置相对应,正对功率组2出风口处安装有抽风机。The air duct of the radiator 2-2 adopts the air inlet from the bottom and the air outlet from the top. The air duct is short and has no bends. The air inlet of the power group 2 corresponds to the position of the air inlet of the entire inverter cabinet, facing the power group 2 An exhaust fan is installed at the air outlet.

所述多个功率组2的数量为三个。The number of the plurality of power groups 2 is three.

和现有技术相比较,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:

1.直流母线电容组与功率组独立,每个模块组的体积小重量轻,方便装配与维护。1. The DC bus capacitor group and the power group are independent, and each module group is small in size and light in weight, which is convenient for assembly and maintenance.

2.各个器件之间的位置布局合理,不仅有效的节省了操作空间而且实现了前维护。2. The layout of each device is reasonable, which not only effectively saves the operation space but also realizes the front maintenance.

3.功率组散热器风道采用下进风上出风的方式,风道短且无拐弯,模块散热效果最优。3. The air duct of the heat sink of the power pack adopts the method of air intake from the bottom and air outlet from the top. The air duct is short and has no bends, and the cooling effect of the module is optimal.

4.母排体积小、结构简单易加工,母排加工成本低。4. The busbar is small in size, simple in structure and easy to process, and the processing cost of the busbar is low.

附图说明Description of drawings

图1是功率模块整体布局图。Figure 1 is the overall layout of the power module.

图2是功率组与电容组的连接图。Figure 2 is a connection diagram of the power group and the capacitor group.

图3是功率组模块的散热风道图。Fig. 3 is a heat dissipation air duct diagram of the power group module.

图4是主叠层母排结构图。Fig. 4 is a structural diagram of the main laminated busbar.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本实用新型作进一步详细说明。The utility model is described in further detail below in conjunction with accompanying drawing and specific embodiment.

如图1所示,本实用新型一种独立电容模块的功率布局结构,主要由电容组1和三个功率组2组成,所述电容组包括壳体1-1,安装在壳体1-1内的多个直流母线电容组件1-2,将多个直流母线电容组件1-2并联连接的主叠层母排1-3;所述功率组2包括机箱2-1,固定在机箱2-1上的散热器2-2,固定在散热器2-2上的IGBT模块2-3,与IGBT模块2-3连接的支路叠层母排2-4。As shown in Figure 1, the power layout structure of an independent capacitor module of the present invention is mainly composed of a capacitor group 1 and three power groups 2. The capacitor group includes a housing 1-1, and is installed in the housing 1-1. A plurality of DC bus capacitor components 1-2 in the main laminated busbar 1-3 connected in parallel with a plurality of DC bus capacitor components 1-2; the power group 2 includes a chassis 2-1, which is fixed on the chassis 2- 1, the radiator 2-2 on the radiator 2-2, the IGBT module 2-3 fixed on the radiator 2-2, and the branch laminated busbar 2-4 connected with the IGBT module 2-3.

如图2所示,所述电容组1位于三个功率组2的正前方,其中电容组1中的各直流母线电容组件1-2的串并联连接是通过主叠层母排1-3进行连接,三个功率组2与电容组1间通过支路叠层母排2-4和主叠层母排1-3连接。As shown in Figure 2, the capacitor group 1 is located directly in front of the three power groups 2, wherein the series and parallel connections of the DC bus capacitor components 1-2 in the capacitor group 1 are performed through the main stacked busbars 1-3 connection, the three power groups 2 are connected to the capacitor group 1 through branch laminated busbars 2-4 and main laminated busbars 1-3.

如图3所示,所述散热器2-2风道采用下进风上出风的方式,即功率组2的进风口位于机箱2-1底部,出风口位于机箱2-1顶部,风道短且无拐弯,功率组2的进风口与整个逆变器柜体的进风口位置相对应,正对功率组2出风口处安装有抽风机,这样抽风机工作时,功率组2就会形成下进风上出风的散热通道。As shown in Figure 3, the air duct of the radiator 2-2 adopts the mode of air intake from the bottom and air outlet from the top. Short and without bends, the air inlet of power group 2 corresponds to the air inlet of the entire inverter cabinet, and an exhaust fan is installed at the air outlet of power group 2, so that when the exhaust fan is working, power group 2 will form a The heat dissipation channel for the air in the bottom and the air out in the top.

如图4所示,所述电容组1中所有直流母线电容组件1-2固定于壳体1-1上,通过主叠层母排1-3并联连接形成一个电容组1。As shown in FIG. 4 , all the DC bus capacitor components 1 - 2 in the capacitor group 1 are fixed on the casing 1 - 1 , and are connected in parallel through the main laminated bus bars 1 - 3 to form a capacitor group 1 .

Claims (3)

1.一种独立电容模块的功率布局结构,其特征在于:主要由电容组(1)和多个功率组(2)组成,所述电容组包括壳体(1-1),安装在壳体(1-1)内的多个直流母线电容组件(1-2),将多个直流母线电容组件(1-2)并联连接的主叠层母排(1-3);所述功率组(2)包括机箱(2-1),固定在机箱(2-1)上的散热器(2-2),固定在散热器(2-2)上的IGBT模块(2-3),与IGBT模块(2-3)连接的支路叠层母排(2-4);所述电容组(1)位于多个功率组(2)的正前方,多个功率组(2)与电容组(1)间通过支路叠层母排(2-4)和主叠层母排(1-3)连接。1. A power layout structure of an independent capacitor module, characterized in that: it is mainly composed of a capacitor group (1) and a plurality of power groups (2), and the capacitor group includes a housing (1-1), which is installed in the housing A plurality of DC bus capacitor components (1-2) in (1-1), a main stacked busbar (1-3) connected in parallel to a plurality of DC bus capacitor components (1-2); the power group ( 2) Including the chassis (2-1), the radiator (2-2) fixed on the chassis (2-1), the IGBT module (2-3) fixed on the radiator (2-2), and the IGBT module (2-3) branch laminated busbars (2-4) connected; the capacitor group (1) is located directly in front of multiple power groups (2), and multiple power groups (2) and capacitor groups (1 ) are connected through branch laminated busbars (2-4) and main laminated busbars (1-3). 2.根据权利要求1所述的独立电容模块的功率布局结构,其特征在于:所述散热器(2-2)风道采用下进风上出风的方式,风道短且无拐弯,功率组(2)的进风口与整个逆变器柜体的进风口位置相对应,正对功率组(2)出风口处安装有抽风机。2. The power layout structure of the independent capacitor module according to claim 1, characterized in that: the air duct of the radiator (2-2) adopts the mode of air inlet from the bottom and air outlet from the top, the air duct is short and has no bends, and the power The air inlet of the group (2) corresponds to the air inlet of the whole inverter cabinet, and an exhaust fan is installed at the air outlet of the power group (2). 3.根据权利要求1所述的独立电容模块的功率布局结构,其特征在于:所述多个功率组(2)的数量为三个。3. The power layout structure of independent capacitor modules according to claim 1, characterized in that: the number of the plurality of power groups (2) is three.
CN201520152433.9U 2015-03-17 2015-03-17 A kind of power layout structure of independent capacitance module Expired - Fee Related CN204517672U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108092526A (en) * 2017-12-28 2018-05-29 特变电工西安电气科技有限公司 A kind of power module and the mounting structure and installation method of capacitance module cooperation
CN110138238A (en) * 2017-02-17 2019-08-16 许继电气股份有限公司 A kind of power module
CN112421934A (en) * 2020-11-12 2021-02-26 许继集团有限公司 Package structure of IGBT power module and IGBT power module using the package structure

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110138238A (en) * 2017-02-17 2019-08-16 许继电气股份有限公司 A kind of power module
CN110138238B (en) * 2017-02-17 2021-04-16 许继电气股份有限公司 a power module
CN108092526A (en) * 2017-12-28 2018-05-29 特变电工西安电气科技有限公司 A kind of power module and the mounting structure and installation method of capacitance module cooperation
CN112421934A (en) * 2020-11-12 2021-02-26 许继集团有限公司 Package structure of IGBT power module and IGBT power module using the package structure
CN112421934B (en) * 2020-11-12 2022-09-06 许继集团有限公司 Packaging structure of IGBT power module and IGBT power module adopting same

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