CN204517592U - Motor stator core auto reeling equipment - Google Patents
Motor stator core auto reeling equipment Download PDFInfo
- Publication number
- CN204517592U CN204517592U CN201520289224.9U CN201520289224U CN204517592U CN 204517592 U CN204517592 U CN 204517592U CN 201520289224 U CN201520289224 U CN 201520289224U CN 204517592 U CN204517592 U CN 204517592U
- Authority
- CN
- China
- Prior art keywords
- workbench
- pressing plate
- stator core
- contiguous block
- shaping mould
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004804 winding Methods 0.000 claims abstract description 34
- 238000004080 punching Methods 0.000 claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 27
- 238000000465 moulding Methods 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 32
- 239000011796 hollow space material Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000009977 dual effect Effects 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 230000002950 deficient Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model discloses motor stator core auto reeling equipment, include workbench, workbench is provided with drive motors, punching band enters in introduction channel and is brought into coiling and molding mechanism again under travelling gear and drive motors drive; The winding main shaft of described coiling and molding mechanism is vertically set on workbench by bearing assembly, winding main shaft lower end connects winding motor, the working end of winding main shaft is stretched out workbench and its port is connected with reel by contiguous block, the outer ring of contiguous block is provided with shaping mould, and the inner passage formed between the interior groove that shaping mould is relative with contiguous block is the circumferential deformation space of punching band; Punching band is out wound on bar reel with ribbing afterwards from deformation space and completes and cut off punching band after pre-fixing turn and form helical form stator lasmination.The utility model have employed dual power source, and the product after shaping still keeps reeling condition on reel, utilizes manipulator to carry out feeding, submits production efficiency to, reduces cost of labor.
Description
Technical field
The present invention relates to the auto reeling equipment in motor stator core processing unit (plant).
Background technology
Along with automaticity is more and more higher, in motor stator core production line, the application of manipulator is more and more extensive.The extensive use of manipulator can reduce production cost greatly, increases work efficiency.In the production line of motor stator core, conventional motor stator core adopts winding method to carry out, generally comprise the winding mechanism for the punching band that reels, conventional winding mechanism is all the side being arranged on winding apparatus, the main shaft of winding mechanism is horizontally disposed with, and is freely dropping for the ease of stator lasmination.When needs utilize manipulator to participate in, realize full-automatic line production system, the structure of above-mentioned winding apparatus needs to carry out transformation and upgrade.Separately, conventional winding mechanism drives main shaft to rotate by single power source main frame, punching band realizes physics by the deformation space between molding sleeve and shaping mould and becomes circle, and the straightened condition of punching band when entering deformation space sometimes can produce and depart from, and can improve the fraction defective of product.
Summary of the invention
The object of the present invention is to provide a kind of motor stator core auto reeling equipment, can be applied on full-automatic motor stator iron core production line, utilize manipulator to carry out the collection of stator lasmination, reduce production cost, increase work efficiency.
Above-mentioned purpose is achieved through the following technical solutions:
Motor stator core auto reeling equipment, include workbench, workbench is provided with drive motors, drive motors in order to the driving shaft with nutating gear, teeth on travelling gear embed in the flute profile between punching band teeth, and punching band enters in introduction channel and is brought into coiling and molding mechanism again under travelling gear and drive motors drive; It is characterized in that: the winding main shaft of described coiling and molding mechanism is vertically set on workbench by bearing assembly, winding main shaft lower end connects winding motor, the working end of winding main shaft is stretched out workbench and its port is connected with reel by contiguous block, reel lower end and contiguous block achieve a fixed connection, reel, contiguous block and winding main shaft form one, the outer ring of contiguous block is provided with shaping mould, between contiguous block outer rim and shaping mould, there is rotary gap; The inner passage formed between the interior groove that shaping mould is relative with contiguous block is the circumferential deformation space of punching band; Be provided with in described shaping mould rear end and eject pressing plate, eject on pressing plate and there is one section of spiral passage, when punching band from deformation space out after by this spiral passage after be wound on bar reel with ribbing; Workbench is provided with cutting mechanism, and cutting mechanism cuts off punching band after completing pre-fixing turn.
Described bar reel with ribbing is hollow circuit cylinder, and its lateral wall is evenly equipped with some ribs, and its rib is protruding perpendicular to the strip of workbench.
Described shaping mould includes fine setting pressing plate, fine setting pressing plate is a part for shaping mould composition, fine setting pressing plate one end is connected with shaping mould, the fine setting pressing plate other end is provided with micromatic setting, micromatic setting can adjust fine setting pressing plate and depart from certain distance, carries out being adjusted to stator core diameter in swage inside passage.
Described micromatic setting, include connecting rod, fixed support, bias and stand-by motor, the middle part of connecting rod is an adjustment hollow space, hollow space is built-in with bearing and wear rib, bearing outer rim is leaned on tightly mutually with wear rib, bearing lower end is connected with eccentric adjusting wheel, and eccentric adjusting wheel lower end is connected with stand-by motor; Described connecting rod one end is connected with fine setting pressing plate, when needing the stator core diameter of finely tuning institute's coiling and molding, start stand-by motor band movable eccentric wheel to rotate, eccentric wheel is with dynamic bearing and wear rib to rotate at connecting rod hollow space again, and the fine setting pressing plate that connecting rod and then adjustment one end connect departs from setpoint distance.
Described workbench is fixed on mainframe, is provided with and rushes tape guide frame, leading truck has leveling pressing plate in the side of mainframe, and the band that rushes constantly sent into can be kept straightened condition by leading truck and leveling pressing plate.
Adopt the stator core auto reeling equipment of said structure, by coiling and molding mechanism perpendicular to workbench, the drive motors of punching band and travelling gear is horizontal is arranged on workbench, present invention employs dual power source, the driving process of punching band and the winding process setting of reel consistent.Rush band and be introduced into introduction channel, and then on the lateral wall of reel, form helical form stator lasmination after forming winding after the deformation space entering coiling and molding mechanism, complete after cutting off operation, manipulator is automatically got product and is completed rolling step.Relative conventional winding techniques, rushing band can keep straightened condition, can realize not shutting down fine setting stator core diameter, therefore improve the winding precision of product, reduce fraction defective by micromatic setting.Product after shaping still keeps reeling condition on reel, utilizes manipulator to carry out feeding, submits production efficiency to, reduces cost of labor.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is structure vertical view of the present invention;
Fig. 3 is A-A direction cutaway view in Fig. 2;
Fig. 4 is the enlarged drawing of position shown in B in Fig. 3;
Fig. 5 is the structural representation of each parts on workbench of the present invention;
Fig. 6 is micromatic setting STRUCTURE DECOMPOSITION figure of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 1-2, motor stator core auto reeling equipment, be double auto reeling in the present embodiment, include workbench 1, workbench 1 is fixed on mainframe 11, be provided with in the side of mainframe 11 and rush tape guide frame 12, the band a that rushes constantly sent into can be kept straightened condition by leading truck 12.Workbench 1 is provided with drive motors 2, drive motors 2 in order to the driving shaft 31 with nutating gear 3, travelling gear 3 is arranged on workbench 1 by fixed mount 32, is provided with punching band introduction channel 4 above fixed mount 32.Teeth on travelling gear 3 embed in the flute profile between punching band a teeth, and punching band a enters in introduction channel 4 and is brought in coiling and molding mechanism b again under travelling gear 3 and drive motors 2 drive.
As Figure 1-5, the winding main shaft 5 of described coiling and molding mechanism b is vertically set on workbench 1 by bearing assembly 51, winding main shaft 5 lower end connects winding motor 52, the working end of winding main shaft 5 is stretched out workbench 1 and its port is connected with reel 7 by contiguous block 6, reel 7 lower end and contiguous block 6 achieve a fixed connection, reel 7, contiguous block 6 and winding main shaft 5 form one and the outer ring of contiguous block 6 are provided with shaping mould 8, have rotary gap between contiguous block 6 outer rim and shaping mould 8.The inner passage 10 formed between the interior groove that shaping mould 8 is relative with contiguous block 6 is rush the circumferential deformation space of being with.Be provided with in described shaping mould 8 rear end and eject pressing plate 9, eject on pressing plate 9 and there is one section of spiral passage 91, when punching band a from deformation space out after by this spiral passage 91 after be wound on bar reel 7 with ribbing.Described bar reel with ribbing 7 is hollow circuit cylinder, and its lateral wall is evenly equipped with some ribs 71, and its rib 71 is protruding perpendicular to the strip of workbench 1.Rib 71 snap in be wound into helical form stator lasmination flute profile in, after the pre-fixing turn that reels, cutting mechanism c that workbench is provided with cuts off punching band a.
As shown in Fig. 4,6, described shaping mould 8 includes fine setting pressing plate 81, fine setting pressing plate 81 is the part that shaping mould 8 forms, fine setting pressing plate 81 one end is connected with shaping mould 8, fine setting pressing plate 81 other end is provided with micromatic setting d, micromatic setting d can adjust the relative contiguous block 6 of fine setting pressing plate 81 and depart from certain distance, and then is adjusted to stator core diameter in pattern 8 inner passage.
As shown in Figure 6, described micromatic setting d, include connecting rod 1d, fixed support 2d, eccentric wheel 3d and stand-by motor 4d, the middle part of connecting rod 1d is an adjustment hollow space, hollow space is built-in with bearing 5d and wear rib 6d, bearing 5d outer rim is leaned on tightly mutually with wear rib 6d, and bearing 5d lower end is connected with eccentric wheel 3d, and eccentric wheel 3d lower end is connected with stand-by motor 4d; Described connecting rod 1d one end is connected with fine setting pressing plate 81, when needing the stator core diameter of finely tuning institute's coiling and molding, starting stand-by motor 4d is with movable eccentric wheel 3d to rotate, eccentric wheel 3d is with dynamic bearing 5d and wear rib 6d to rotate at connecting rod 1d hollow space again, the fine setting pressing plate 81 that connecting rod 1d and then adjustment one end connect departs from setpoint distance, make the distance of finely tuning the relative contiguous block 6 of pressing plate 81 produce minor variations, and then be adjusted to stator core diameter in pattern 8 inner passage.Wherein the startup of stand-by motor 4d is started by the optoelectronic switch 7d be arranged on fixed support 2d.
The present invention by coiling and molding mechanism b perpendicular to workbench 1, the drive motors 2 of punching band a and travelling gear 3 is horizontal is arranged on workbench 1.Present invention employs dual power source, the driving process of punching band a is consistent with the winding process setting of reel 7.Punching band a enters introduction channel, and then the deformation space entering coiling and molding mechanism forms winding, finally on the lateral wall of reel, forms helical form stator lasmination, and complete after cutting off operation, manipulator is automatically got product and completed rolling step.Relative conventional winding techniques, rushing band can keep straightened condition, can realize not shutting down fine setting stator core diameter, therefore improve the winding precision of product, reduce fraction defective by micromatic setting.Product after shaping still keeps reeling condition on reel, utilizes manipulator to carry out feeding, submits production efficiency to, reduces cost of labor.
Claims (5)
1. motor stator core auto reeling equipment, include workbench, workbench is provided with drive motors, drive motors in order to the driving shaft with nutating gear, teeth on travelling gear embed in the flute profile between punching band teeth, and punching band enters in introduction channel and is brought into coiling and molding mechanism again under travelling gear and drive motors drive; It is characterized in that: the winding main shaft of described coiling and molding mechanism is vertically set on workbench by bearing assembly, winding main shaft lower end connects winding motor, the working end of winding main shaft is stretched out workbench and its port is connected with reel by contiguous block, reel lower end and contiguous block achieve a fixed connection, reel, contiguous block and winding main shaft form one, the outer ring of contiguous block is provided with shaping mould, between contiguous block outer rim and shaping mould, there is rotary gap; The inner passage formed between the interior groove that shaping mould is relative with contiguous block is the circumferential deformation space of punching band; Be provided with in described shaping mould rear end and eject pressing plate, eject on pressing plate and there is one section of spiral passage, when punching band from deformation space out after by this spiral passage after be wound on bar reel with ribbing; Workbench is provided with cutting mechanism, and cutting mechanism cuts off punching band after completing pre-fixing turn.
2. motor stator core auto reeling equipment as claimed in claim 1, is characterized in that: described bar reel with ribbing is hollow circuit cylinder, and its lateral wall is evenly equipped with some ribs, and its rib is protruding perpendicular to the strip of workbench.
3. motor stator core auto reeling equipment as claimed in claim 1, it is characterized in that: described shaping mould includes fine setting pressing plate, fine setting pressing plate is a part for shaping mould composition, fine setting pressing plate one end is connected with shaping mould, the fine setting pressing plate other end is provided with micromatic setting, micromatic setting can adjust fine setting pressing plate and depart from certain distance, carries out being adjusted to stator core diameter in swage inside passage.
4. motor stator core auto reeling equipment as claimed in claim 1, it is characterized in that: described micromatic setting, include connecting rod, fixed support, bias and stand-by motor, the middle part of connecting rod is an adjustment hollow space, hollow space is built-in with bearing and wear rib, bearing outer rim is leaned on tightly mutually with wear rib, and bearing lower end is connected with eccentric adjusting wheel, and eccentric adjusting wheel lower end is connected with stand-by motor; Described connecting rod one end is connected with fine setting pressing plate, when needing the stator core diameter of finely tuning institute's coiling and molding, start stand-by motor band movable eccentric wheel to rotate, eccentric wheel is with dynamic bearing and wear rib to rotate at connecting rod hollow space again, and the fine setting pressing plate that connecting rod and then adjustment one end connect departs from setpoint distance.
5. motor stator core auto reeling equipment as claimed in claim 1, it is characterized in that: described workbench is fixed on mainframe, be provided with in the side of mainframe and rush tape guide frame, leading truck has leveling pressing plate, and the band that rushes constantly sent into can be kept straightened condition by leading truck and leveling pressing plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520289224.9U CN204517592U (en) | 2015-05-07 | 2015-05-07 | Motor stator core auto reeling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520289224.9U CN204517592U (en) | 2015-05-07 | 2015-05-07 | Motor stator core auto reeling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204517592U true CN204517592U (en) | 2015-07-29 |
Family
ID=53715522
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520289224.9U Expired - Fee Related CN204517592U (en) | 2015-05-07 | 2015-05-07 | Motor stator core auto reeling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204517592U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104810991A (en) * | 2015-05-07 | 2015-07-29 | 信质电机股份有限公司 | Automatic winding device of motor stator iron core |
| CN105449940A (en) * | 2015-12-30 | 2016-03-30 | 信质电机股份有限公司 | Novel machining technology and novel winding device for magnetic steel ring of brushless electric machine |
| CN114888439A (en) * | 2022-07-13 | 2022-08-12 | 苏州精力电气有限公司 | Stator core processing welding set |
-
2015
- 2015-05-07 CN CN201520289224.9U patent/CN204517592U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104810991A (en) * | 2015-05-07 | 2015-07-29 | 信质电机股份有限公司 | Automatic winding device of motor stator iron core |
| CN104810991B (en) * | 2015-05-07 | 2017-07-11 | 信质电机股份有限公司 | Motor stator core auto reeling equipment |
| CN105449940A (en) * | 2015-12-30 | 2016-03-30 | 信质电机股份有限公司 | Novel machining technology and novel winding device for magnetic steel ring of brushless electric machine |
| CN105449940B (en) * | 2015-12-30 | 2018-05-29 | 长鹰信质科技股份有限公司 | A kind of brushless motor magnetic steel ring processing technology and its winding apparatus |
| CN114888439A (en) * | 2022-07-13 | 2022-08-12 | 苏州精力电气有限公司 | Stator core processing welding set |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150729 Termination date: 20180507 |