CN204504091U - A kind of thread rolling machine with separator - Google Patents
A kind of thread rolling machine with separator Download PDFInfo
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- CN204504091U CN204504091U CN201520143694.4U CN201520143694U CN204504091U CN 204504091 U CN204504091 U CN 204504091U CN 201520143694 U CN201520143694 U CN 201520143694U CN 204504091 U CN204504091 U CN 204504091U
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- screw
- thread rolling
- separator
- rolling machine
- conveying
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- 238000005096 rolling process Methods 0.000 title claims abstract description 40
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 26
- 238000001816 cooling Methods 0.000 abstract description 18
- 238000000926 separation method Methods 0.000 abstract description 17
- 229910052742 iron Inorganic materials 0.000 abstract description 13
- 238000006748 scratching Methods 0.000 abstract description 3
- 230000002393 scratching effect Effects 0.000 abstract description 3
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000000641 cold extrusion Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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Abstract
本实用新型公开了一种带有分离装置的搓丝机,属于用于螺纹加工的搓丝机技术领域,包括输送装置、搓丝装置和螺钉盛放箱体,还包括分离装置,分离装置包括输送圆柱和输送蜗杆,输送圆柱和输送蜗杆等长度且等直径,二者平行安装,且二者间存在间隙,间隙大小可以使螺钉的杆部进入,而螺钉的螺帽部分则支撑于二者之间;输送蜗杆上的螺纹的螺距和牙高,应与螺钉尺寸相对应,使得螺钉可以插入输送蜗杆的牙与牙之间,并设有分离装置的动力装置。本实用新型实现了铁屑和冷却油与螺钉的分离,使得螺钉得到了更及时和方便的清理,避免铁屑划伤螺钉表面,并且冷却油同时得到了回收再利用,保护了环境,节约了成本。
The utility model discloses a thread rolling machine with a separating device, which belongs to the technical field of thread rolling machines used for thread processing, and comprises a conveying device, a thread rolling device and a screw containing box, and also includes a separating device, which includes The conveying cylinder and the conveying worm, the conveying cylinder and the conveying worm are equal in length and diameter, they are installed in parallel, and there is a gap between them, the gap is large enough to allow the shank of the screw to enter, and the nut part of the screw is supported on the two Between; the pitch and tooth height of the thread on the conveying worm should correspond to the size of the screw, so that the screw can be inserted between the teeth of the conveying worm, and the power device of the separation device is provided. The utility model realizes the separation of iron filings and cooling oil from the screws, so that the screws can be cleaned in a more timely and convenient manner, avoiding the scratching of the screw surface by iron filings, and the cooling oil is recycled and reused at the same time, which protects the environment and saves cost.
Description
技术领域 technical field
本实用新型涉及用于螺纹加工的搓丝机,尤其涉及一种带有分离装置的搓丝机。 The utility model relates to a thread rolling machine used for thread processing, in particular to a thread rolling machine with a separating device.
背景技术 Background technique
搓丝机是生产螺钉、螺钉类紧固件以及外圆周螺纹的专用机械设备。搓丝机就是利用平行牙板的平行滑动形成螺纹,属于冷挤压加工的一种。搓丝机有多种规格,如自动搓丝机、平板搓丝机、半自动搓丝机、全自动搓丝机、高速搓丝机等。 The thread rolling machine is a special mechanical equipment for producing screws, screw fasteners and outer circumferential threads. The thread rolling machine is to use the parallel sliding of parallel tooth plates to form threads, which is a kind of cold extrusion processing. The thread rolling machine has various specifications, such as automatic thread rolling machine, flat plate thread rolling machine, semi-automatic thread rolling machine, automatic thread rolling machine, high-speed thread rolling machine, etc.
螺钉经搓丝机进行螺纹加工后,从搓丝机出来的螺钉表面带有大量的铁屑和冷却油,直接收集到盛放箱体中,造成螺钉表面难以清理,并且铁屑容易划伤螺纹表面,影响螺钉质量,而且冷却油得不到及时的回收利用,造成环境的污染和浪费。 After the screw is threaded by the thread rolling machine, the surface of the screw coming out of the thread rolling machine contains a large amount of iron filings and cooling oil, which are directly collected into the storage box, making the surface of the screw difficult to clean, and the iron filings are easy to scratch the thread The surface affects the quality of the screw, and the cooling oil cannot be recycled in time, causing environmental pollution and waste.
实用新型内容 Utility model content
本实用新型要解决的技术问题,是提供一种带有分离装置的搓丝机,这种分离装置,实现了螺钉经搓丝工序完成后,铁屑和冷却油与螺钉的分离,使得螺钉得到了更及时和方便的清理,避免铁屑划伤螺钉表面,并且冷却油同时得到了回收再利用,保护了环境,节约了成本。 The technical problem to be solved by the utility model is to provide a thread rolling machine with a separation device. This separation device realizes the separation of the iron filings and cooling oil from the screw after the screw is completed through the thread rolling process, so that the screw can be obtained This ensures more timely and convenient cleaning, avoids iron filings from scratching the screw surface, and the cooling oil is recycled and reused at the same time, which protects the environment and saves costs.
为解决上述技术问题,本实用新型所采取的技术方案是: In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:
一种带有分离装置的搓丝机,包括输送装置、搓丝装置和螺钉盛放箱体,还包括分离装置,所述分离装置位于搓丝装置和螺钉盛放箱体之间,分离装置包括输送圆柱和输送蜗杆,所述输送圆柱和所述输送蜗杆等长度且等直径,二者平行安装,且二者间存在间隙,间隙大小可以使螺钉的杆部进入,而螺钉的螺帽部分则支撑于二者之间;所述输送蜗杆上的螺纹的螺距和牙高,应与螺钉尺寸相对应,使得螺钉可以插入输送蜗杆的牙与牙之间,并设有分离装置的动力装置。 A thread rolling machine with a separating device, including a conveying device, a thread rolling device and a screw containing box, and also includes a separating device, the separating device is located between the thread rolling device and the screw containing box, and the separating device includes The conveying cylinder and the conveying worm, the conveying cylinder and the conveying worm are equal in length and diameter, they are installed in parallel, and there is a gap between them, the gap is large enough to allow the shank of the screw to enter, and the nut part of the screw Supported between the two; the pitch and tooth height of the thread on the conveying worm should correspond to the size of the screw, so that the screw can be inserted between the teeth of the conveying worm, and a power device for the separation device is provided.
作为优选,所述输送圆柱和输送蜗杆均由动力装置驱动,二者同方向转动。 Preferably, both the conveying cylinder and the conveying worm are driven by a power device, and both rotate in the same direction.
作为优选,所述输送蜗杆由动力装置驱动,输送圆柱不动。 Preferably, the conveying worm is driven by a power device, and the conveying cylinder does not move.
作为优选,所述分离装置下方还装有冷却油收集盒。 As a preference, a cooling oil collection box is also installed below the separation device.
作为优选,所述分离装置上方还设有固定连接在机架上的防护罩4,防止螺钉搓丝完成后落入分离装置以外的空间。 Preferably, a protective cover 4 fixedly connected to the frame is provided above the separating device to prevent the screw from falling into the space outside the separating device after thread rolling.
采用上述技术方案所产生的有益效果在于:传统的搓丝机,螺钉经搓丝装置进行螺纹加工后,从搓丝装置出来的螺钉表面带有大量的铁屑和冷却油,直接收集到盛放箱体中,造成螺钉表面难以清理,并且铁屑容易划伤螺纹表面,影响加工质量,而且冷却油得不到及时的回收利用,造成环境的污染和浪费。本方案通过在搓丝装置和螺钉盛放箱体之间设置铁屑和冷却油的分离装置,实现了螺钉经搓丝工序完成后,经过分离装置,将铁屑和冷却油与螺钉进行分离,使得螺钉表面得到了更及时和方便的清理,避免铁屑划伤螺钉表面,并且冷却油同时得到了回收再利用,保护了环境,节约了成本。 The beneficial effect produced by adopting the above technical scheme is: in the traditional thread rolling machine, after the screw is threaded by the thread rolling device, the surface of the screw coming out of the thread rolling device has a large amount of iron filings and cooling oil, which are directly collected into the container. In the box, it is difficult to clean the surface of the screw, and the iron filings are easy to scratch the thread surface, which affects the processing quality, and the cooling oil cannot be recycled in time, causing environmental pollution and waste. In this scheme, a separation device for iron filings and cooling oil is set between the thread rolling device and the screw holding box, so that after the screw has completed the thread rolling process, the iron filings and cooling oil are separated from the screw through the separation device. The surface of the screw is cleaned more timely and conveniently, and iron filings are prevented from scratching the surface of the screw, and the cooling oil is recycled and reused at the same time, which protects the environment and saves costs.
附图说明 Description of drawings
图1为本实用新型的分离装置的结构示意图; Fig. 1 is the structural representation of separating device of the present utility model;
图2为本实用新型的带防护罩的分离装置的结构示意图; Fig. 2 is the structural representation of the separation device with protective cover of the utility model;
各图号名称为:1—输送圆柱;2—输送蜗杆;3—螺钉;4—防护罩。 The names of each drawing number are: 1—conveying cylinder; 2—conveying worm; 3—screw; 4—protective cover.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,本实用新型包括输送装置、搓丝装置和螺钉盛放箱体,还包括分离装置,所述分离装置位于搓丝装置和螺钉盛放箱体之间,分离装置包括输送圆柱1和输送蜗杆2,所述输送圆柱1和所述输送蜗杆2等长度且等直径,二者平行安装,且二者间存在间隙,间隙大小可以使螺钉3的杆部进入,而螺钉3的螺帽部分则支撑于二者之间;所述输送蜗杆2上的螺纹的螺距和牙高,应与螺钉3尺寸相对应,使得螺钉3可以插入输送蜗杆2的牙与牙之间,并设有分离装置的动力装置。工作时,螺钉3首先经过输送装置的输送,进入搓丝装置加工螺纹,完成搓丝后,进入分离装置,螺钉3进入输送圆柱1和输送蜗杆2的缝隙之间,通过输送圆柱1和输送蜗杆2的反方向转动,使螺钉沿着二者的轴向向前运动,同时在运动的过程中,螺钉表面的附着的铁屑和冷却油,会从输送圆柱1和输送蜗杆2的缝隙之间落下,从而达到了分离铁屑和冷却油的作用,并且收集到的冷却油还可以二次利用,节约生产成本,经过分离装置后,清洁的螺钉便可以收集到螺钉盛放箱体中。 As shown in Figure 1, the utility model includes a conveying device, a thread rolling device and a screw holding box, and also includes a separating device, the separating device is located between the thread rolling device and the screw holding box, and the separating device includes a conveying cylinder 1 and the conveying worm 2, the conveying cylinder 1 and the conveying worm 2 are equal in length and equal in diameter, the two are installed in parallel, and there is a gap between the two, the size of the gap can allow the shaft of the screw 3 to enter, and the screw 3 The nut part is supported between the two; the pitch and tooth height of the thread on the conveying worm 2 should correspond to the size of the screw 3, so that the screw 3 can be inserted between the teeth of the conveying worm 2, and set A power unit with a separation device. When working, the screw 3 is conveyed by the conveying device first, enters the thread rolling device to process the thread, and after the thread rolling is completed, enters the separation device, the screw 3 enters the gap between the conveying cylinder 1 and the conveying worm 2, passes through the conveying cylinder 1 and the conveying worm 2 in the opposite direction, so that the screw moves forward along the axial direction of the two. At the same time, during the movement, the iron filings and cooling oil attached to the surface of the screw will flow from the gap between the conveying cylinder 1 and the conveying worm 2. Falling, so as to achieve the separation of iron filings and cooling oil, and the collected cooling oil can also be reused to save production costs. After passing through the separation device, the cleaned screws can be collected into the screw holding box.
进一步地,输送圆柱1和输送蜗杆2均由动力装置驱动,二者同方向转动 ,可以减小摩擦力,或者输送蜗杆2由动力装置驱动,输送圆柱1不动,这样可以减少动力装置,降低能源的消耗;分离装置下方还装有冷却油收集盒,可以更方便的收集螺钉上掉落的冷却油,达到了冷却油的回收二次利用,节约了能源;并且可以在分离装置上方设置固定连接在机架上的防护罩4,防止螺钉3搓丝完成后落入分离装置以外的空间,散落到地面或者机器中,造成收集困难或者损坏机器,节省了劳动力,确保了工作的连续进行。 Further, both the conveying cylinder 1 and the conveying worm 2 are driven by the power device, and both rotate in the same direction, which can reduce the friction force, or the conveying worm 2 is driven by the power device, and the conveying cylinder 1 does not move, so that the power device can be reduced and the energy consumption; there is also a cooling oil collection box under the separation device, which can more conveniently collect the cooling oil falling from the screw, achieve the recovery of the cooling oil for secondary use, and save energy; and can be fixed above the separation device The protective cover 4 connected on the frame prevents the screw 3 from falling into the space outside the separation device after thread rolling, and scatters into the ground or the machine, causing difficulties in collection or damage to the machine, saving labor and ensuring continuous work.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520143694.4U CN204504091U (en) | 2015-03-14 | 2015-03-14 | A kind of thread rolling machine with separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520143694.4U CN204504091U (en) | 2015-03-14 | 2015-03-14 | A kind of thread rolling machine with separator |
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| Publication Number | Publication Date |
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| CN204504091U true CN204504091U (en) | 2015-07-29 |
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| CN201520143694.4U Expired - Lifetime CN204504091U (en) | 2015-03-14 | 2015-03-14 | A kind of thread rolling machine with separator |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105935656A (en) * | 2016-05-16 | 2016-09-14 | 浙江科佳机械有限公司 | Screw scrap iron separation device applicable to thread rolling machine |
| CN110860636A (en) * | 2019-12-13 | 2020-03-06 | 浙江东禾机械科技股份有限公司 | Efficient screw thread rolling, scrap removing and oil removing mechanism |
| CN111451151A (en) * | 2020-04-08 | 2020-07-28 | 海盐永捷科技股份有限公司 | A kind of blanking equipment for screw thread rolling machine |
| CN114406156A (en) * | 2022-02-28 | 2022-04-29 | 温州市洲泰五金制造有限公司 | Bolt thread rolling device |
-
2015
- 2015-03-14 CN CN201520143694.4U patent/CN204504091U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105935656A (en) * | 2016-05-16 | 2016-09-14 | 浙江科佳机械有限公司 | Screw scrap iron separation device applicable to thread rolling machine |
| CN110860636A (en) * | 2019-12-13 | 2020-03-06 | 浙江东禾机械科技股份有限公司 | Efficient screw thread rolling, scrap removing and oil removing mechanism |
| CN111451151A (en) * | 2020-04-08 | 2020-07-28 | 海盐永捷科技股份有限公司 | A kind of blanking equipment for screw thread rolling machine |
| CN114406156A (en) * | 2022-02-28 | 2022-04-29 | 温州市洲泰五金制造有限公司 | Bolt thread rolling device |
| CN114406156B (en) * | 2022-02-28 | 2022-08-30 | 温州市洲泰五金制造有限公司 | Bolt thread rolling device |
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