CN204503536U - A kind of cantilever vibration sieve screening plant of coking coal - Google Patents

A kind of cantilever vibration sieve screening plant of coking coal Download PDF

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Publication number
CN204503536U
CN204503536U CN201420780492.6U CN201420780492U CN204503536U CN 204503536 U CN204503536 U CN 204503536U CN 201420780492 U CN201420780492 U CN 201420780492U CN 204503536 U CN204503536 U CN 204503536U
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main frame
coking coal
sieve
steel beam
vibrating screen
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刘克辉
张杭
陈榕生
李伟
刘建新
胡房健
詹益双
黄元华
林崇
吴佐雄
王晓艳
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Shaogang Songshan Co Ltd Guangdong
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Shaogang Songshan Co Ltd Guangdong
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Abstract

本实用新型涉及一种炼焦煤的悬臂振动筛筛分装置,包括一个主框架及与主框架焊接相连位于主框架侧面的边侧挡煤板,主框架前端设有一个门字形钢梁,在该门字形钢梁外侧上端焊接固定着筛条的根部,在门字形钢梁外侧安装一缓冲胶垫,在筛条末端下方的主框架上,焊接一垂直于筛条布置方向的采用DN25mm的60Mn材质厚皮圆管制作的振幅调节杆。筛条的使用寿命延长至一个季度以上,并能有效避免筛条断裂脱落威胁后续工序导致生产停顿的风险,用在悬臂振动筛上时,筛分效果明显上升,筛条的使用寿命延长,有利于安全生产,使得悬臂振动筛用于炼焦煤筛分成为一种较好的选择。

The utility model relates to a cantilever vibrating screen screening device for coking coal, which comprises a main frame and a side coal retaining plate welded to the main frame and located on the side of the main frame. The front end of the main frame is provided with a gate-shaped steel beam. The root of the sieve bar is welded and fixed on the outer upper end of the door-shaped steel beam, and a buffer rubber pad is installed on the outside of the door-shaped steel beam. On the main frame below the end of the sieve bar, a 60Mn material of DN25mm is welded perpendicular to the direction of the sieve bar arrangement. Amplitude adjustment rod made of thick-skinned round tube. The service life of the sieve bar is extended to more than one quarter, and it can effectively avoid the risk of the sieve bar breaking and falling off to threaten the subsequent process and cause the production to stop. It is conducive to safe production, making the cantilever vibrating screen a better choice for coking coal screening.

Description

一种炼焦煤的悬臂振动筛筛分装置A cantilever vibrating screen screening device for coking coal

技术领域 technical field

本实用新型属于于炼焦煤预处理技术领域,涉及一种炼焦煤的悬臂振动筛筛分装置。 The utility model belongs to the technical field of coking coal pretreatment, and relates to a cantilever vibrating screen screening device for coking coal.

背景技术 Background technique

焦化行业一直致力于炼焦煤预处理技术研究与应用,以提高低价的弱粘结性煤的配量,降低配煤成本,炼焦煤筛分工艺具有工艺简单、投资省等特点,因此,焦化行业非常重视筛分粉碎工艺的开发应用,方法都是通过筛分设备筛除部分细颗粒,筛上的大颗粒进入粉碎设备充分粉碎,筛下细颗粒直接进入粉碎设备后的皮带,达到更合理的粉碎细度和粒度分布,从而实现提高焦炭质量,扩大煤资源,降低采购成本等目的。目前,由于少有应用成功的定型产品,国内采用筛分工艺的焦化厂也较少。 The coking industry has been committed to the research and application of coking coal pretreatment technology to increase the proportion of low-priced weakly caking coal and reduce the cost of coal blending. The coking coal screening process has the characteristics of simple process and low investment. Therefore, coking The industry attaches great importance to the development and application of the screening and crushing process. The method is to screen out some fine particles through the screening equipment. The large particles on the screen enter the crushing equipment to be fully crushed, and the fine particles under the screen directly enter the belt behind the crushing equipment to achieve a more reasonable The crushing fineness and particle size distribution can achieve the purpose of improving coke quality, expanding coal resources, and reducing procurement costs. At present, due to the lack of successfully applied finalized products, there are few domestic coking plants using screening technology.

参见图2~图4,国内曾尝试采用国内主要用于高炉槽下筛分焦炭或烧结矿的一种双列式悬臂振动筛的筛分装置用于炼焦煤筛分,该装置采用∮6mm弹簧钢条作为筛条10,间隙3mm,筛条10在主框架6根部的方钢上焊接固定,重载调试及投入生产以后,筛分装置故障不断,效率低下,生产逐渐陷入被动。主要表现在:筛分效率低下的同时2~3天筛条10就完成一次腐蚀、磨损、变形、断裂、脱落循环。分析主要原因是炼焦煤水分一般在10%以上,且硫分约0.7%,对弹簧钢腐蚀较快,加上炼焦煤流动时的冲刷作用,∮6mm弹簧钢筛条10腐蚀、磨损、变形较快;虽然炼焦煤细度指标主要是控制3mm以上的炼焦煤占比,但湿煤在通过3mm间隙筛条10时,细煤粉粘附在筛条10上,使得间隙缩小,甚至板结,导致筛分效率大幅下降;筛条10在主框架6根部的方钢上双边(四点)焊接固定,焊接导致筛条10的局部应力损伤,在振动力的作用下,筛条10在方钢下端焊接处成为剪切力的最大受力点;筛板局部板结后,炼焦煤难以筛下,全部从筛上通过,进一步加大了筛条10承受的剪切力。设备运行几天就超过筛条10承受极限,导致断裂。 See Figures 2 to 4. Domestic attempts have been made to adopt a dual-row cantilever vibrating screen screening device mainly used for screening coke or sinter under the blast furnace tank for coking coal screening. The device uses a ∮6mm spring The steel bar is used as the sieve bar 10 with a gap of 3 mm. The sieve bar 10 is welded and fixed on the square steel at the root of the main frame 6. After heavy-duty commissioning and production, the screening device keeps breaking down and the efficiency is low, and the production gradually falls into a passive state. Mainly manifested in: while the screening efficiency is low, the sieve bar 10 completes a cycle of corrosion, wear, deformation, fracture, and shedding within 2 to 3 days. The main reason for the analysis is that the water content of coking coal is generally above 10%, and the sulfur content is about 0.7%, which corrodes spring steel quickly. In addition, the scouring effect of coking coal flow makes the ∮6mm spring steel sieve bar 10 more corroded, worn and deformed. Fast; although the coking coal fineness index is mainly to control the proportion of coking coal above 3mm, when the wet coal passes through the sieve bar 10 with a gap of 3mm, the fine coal powder adheres to the sieve bar 10, making the gap narrow or even compacted, resulting in The screening efficiency is greatly reduced; the sieve bar 10 is welded on both sides (four points) on the square steel at the root of the main frame 6, and the welding causes local stress damage to the sieve bar 10. The welding point becomes the maximum stress point of the shear force; after the sieve plate is partially hardened, the coking coal is difficult to sieve, and all pass through the sieve, which further increases the shear force borne by the sieve bar 10 . The equipment runs for a few days and just exceeds the bearing limit of the sieve bar 10, resulting in breakage.

实用新型内容 Utility model content

为了克服现有技术的上述缺点,本实用新型提供一种炼焦煤的悬臂振动筛筛分装置,它能够克服上述筛分效率差,使用寿命短的缺点,使得筛分效果明显上升,筛条的使用寿命延长。 In order to overcome the above-mentioned shortcomings of the prior art, the utility model provides a cantilever vibrating screen screening device for coking coal, which can overcome the above-mentioned shortcomings of poor screening efficiency and short service life, so that the screening effect is significantly improved, and the screen bar Extended service life.

本实用新型解决其技术问题所采用的技术方案是:一种炼焦煤的悬臂振动筛筛分装置,包括一个主框架及与主框架焊接相连位于主框架侧面的边侧挡煤板,主框架前端设有一个门字形钢梁,在该门字形钢梁外侧上端焊接固定着筛条的根部,在门字形钢梁外侧安装一缓冲胶垫,在筛条末端下方的主框架上,焊接一垂直于筛条布置方向的采用DN25mm的60Mn材质厚皮圆管制作的振幅调节杆。 The technical scheme adopted by the utility model to solve the technical problem is: a cantilever vibrating screen screening device for coking coal, which includes a main frame and a side coal retaining plate that is welded to the main frame and is located on the side of the main frame, and the front end of the main frame There is a gate-shaped steel beam, the root of the screen bar is welded and fixed on the upper end of the gate-shaped steel beam, and a buffer rubber pad is installed on the outside of the gate-shaped steel beam. On the main frame below the end of the screen bar, a vertical The sieve bar layout direction adopts the amplitude adjustment rod made of DN25mm 60Mn material thick leather round tube.

所述筛条为φ10mm长度为550mm的不锈钢条,筛条之间的间隙为7mm。 The sieve bars are φ10mm stainless steel bars with a length of 550mm, and the gap between the sieve bars is 7mm.

在所述缓冲胶垫的外侧设置有一个凸起的缓冲胶垫挡板。 A raised buffer rubber pad baffle is arranged on the outer side of the buffer rubber pad.

本实用新型的有益效果是:通过加大筛条直径至10mm,采用不锈钢材质筛条,避免过快磨损和腐蚀;增加可平行穿过筛条的门字形钢梁支撑,仅在筛条根部圆周焊接固定,比原来的焊接面积更大,但应力损伤小得多,另一侧安装缓冲胶垫降低筛条承受炼焦煤落下冲击产生的剪切力矩;经过工艺试验,调整筛条间隙为7mm,并增加振幅调节杆,通过以上改进,使得筛分效果明显上升;筛条的使用寿命延长至一个季度以上,并能有效避免筛条断裂脱落威胁后续工序导致生产停顿的风险,用在悬臂振动筛上时,筛分效果明显上升,筛条的使用寿命延长,有利于安全生产,使得悬臂振动筛用于炼焦煤筛分成为一种较好的选择。 The beneficial effects of the utility model are: by increasing the diameter of the sieve bars to 10mm, using stainless steel sieve bars to avoid excessive wear and corrosion; increasing the support of the glyph-shaped steel beams that can pass through the sieve bars in parallel, only at the root circumference of the sieve bars Welding and fixing, the welding area is larger than the original welding area, but the stress damage is much smaller, and the buffer rubber pad is installed on the other side to reduce the shear moment caused by the impact of falling coking coal on the screen bars; after process tests, the gap between the screen bars is adjusted to 7mm, And increase the amplitude adjustment rod. Through the above improvements, the screening effect is significantly improved; the service life of the screen bar is extended to more than one quarter, and it can effectively avoid the risk of the breakage of the screen bar and the threat of subsequent processes to cause production stoppage. It is used in cantilever vibrating screens When it is up, the screening effect is significantly improved, and the service life of the screen bar is extended, which is conducive to safe production, making the cantilever vibrating screen a better choice for coking coal screening.

附图说明 Description of drawings

图1是一种两层筛的悬臂振动筛立面示意图; Fig. 1 is a schematic diagram of the facade of a cantilever vibrating screen with two layers of screens;

图2是原悬臂振动筛筛面立体示意图; Figure 2 is a three-dimensional schematic diagram of the screen surface of the original cantilever vibrating screen;

图3是原悬臂振动筛筛面示意图; Fig. 3 is a schematic diagram of the screen surface of the original cantilever vibrating screen;

图4是原悬臂振动筛侧视图; Fig. 4 is a side view of the original cantilever vibrating screen;

图5是本实用新型悬臂振动筛筛面示意图; Fig. 5 is a schematic diagram of the screen surface of the utility model cantilever vibrating screen;

图6是本实用新型悬臂振动筛侧视图; Fig. 6 is a side view of the utility model cantilever vibrating screen;

图7是本实用新型悬臂振动筛筛面立体示意图。 Fig. 7 is a three-dimensional schematic view of the screen surface of the cantilever vibrating screen of the present invention.

图中:1-振动箱体,2-筛面,3-粉煤接板,4-细粉溜槽,5-主溜槽,6-主框架,7-门字形钢梁,8-缓冲胶垫,9-边侧挡煤板,10-筛条,11-振幅调节杆。 In the figure: 1-vibration box, 2-screen surface, 3-powdered coal connecting plate, 4-fine powder chute, 5-main chute, 6-main frame, 7-gate-shaped steel beam, 8-buffer rubber pad, 9-side coal retaining plate, 10-sieve bar, 11-amplitude adjusting rod.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

参见图1、图5~图7,一种炼焦煤的悬臂振动筛筛分装置,包括一个主框架6及与主框架6焊接相连位于主框架6侧面的边侧挡煤板9,主框架6前端设有一个门字形钢梁7,在该门字形钢梁7外侧上端焊接固定着筛条10的根部,筛条10为φ10mm长度为550mm的不锈钢条,筛条10之间的间隙为7mm,在门字形钢梁7外侧安装一缓冲胶垫8,在缓冲胶垫8的外侧设置有一个凸起的缓冲胶垫8挡板,在筛条10末端下方的主框架6上,焊接一垂直于筛条10布置方向的采用DN25mm的60Mn材质厚皮圆管制作的振幅调节杆11。 Referring to Fig. 1, Fig. 5 to Fig. 7, a cantilever vibrating screen screening device for coking coal includes a main frame 6 and a side coal retaining plate 9 welded to the main frame 6 and located on the side of the main frame 6, the main frame 6 The front end is provided with a glyph-shaped steel beam 7, and the root portion of the sieve bar 10 is welded and fixed on the upper end of the glyph-shaped steel beam 7 outside. The sieve bar 10 is a stainless steel bar with a length of φ10 mm and a length of 550 mm. The gap between the sieve bars 10 is 7 mm. A buffer rubber pad 8 is installed on the outside of the door-shaped steel beam 7, and a raised buffer rubber pad 8 baffle plate is arranged on the outside of the buffer rubber pad 8. On the main frame 6 below the screen bar 10 ends, a welded The amplitude adjusting rod 11 that adopts the 60Mn material thick-skinned round tube of DN25mm to make of screen bar 10 arrangement direction.

使用时,炼焦煤进入悬臂振动箱体1后,到达悬臂振动筛筛面2,部分细颗粒煤从筛条10间隙中落到粉煤接板3上,然后落入细粉溜槽4,其余的煤则流向对面的悬臂振动筛筛面2进行再次筛分,筛上的煤经过主溜槽5后,到达粉碎机进行粉碎。 When in use, after the coking coal enters the cantilever vibration box 1, it reaches the screen surface 2 of the cantilever vibrating screen, and part of the fine coal falls from the gap of the screen bar 10 onto the pulverized coal connecting plate 3, and then falls into the fine powder chute 4, and the rest The coal flows to the opposite cantilever vibrating screen surface 2 for re-screening, and the coal on the screen passes through the main chute 5 and then reaches the pulverizer for crushing.

本实用新型通过加大筛条10直径至10mm,采用不锈钢材质筛条10,避免过快磨损和腐蚀;增加可平行穿过筛条10的门字形钢梁7支撑,仅在筛条10根部圆周焊接固定,比原来的焊接面积更大,但应力损伤小得多,另一侧安装缓冲胶垫8降低筛条10承受炼焦煤落下冲击产生的剪切力矩;经过工艺试验,调整筛条10间隙为7mm,并增加振幅调节杆11。通过以上改进,使得筛分效果明显上升;筛条10的使用寿命延长至一个季度以上,并能有效避免筛条10断裂脱落威胁后续工序导致生产停顿的风险,用在悬臂振动筛上时,筛分效果明显上升,筛条10的使用寿命延长,有利于安全生产,使得悬臂振动筛用于炼焦煤筛分成为一种较好的选择。 The utility model increases the diameter of the screen bar 10 to 10 mm, and adopts the stainless steel screen bar 10 to avoid excessive wear and corrosion; it increases the support of the glyph-shaped steel beam 7 that can pass through the screen bar 10 in parallel, only at the circumference of the root of the screen bar 10 Welding and fixing, the welding area is larger than the original welding area, but the stress damage is much smaller, and the buffer rubber pad 8 is installed on the other side to reduce the shear moment of the screen bar 10 to withstand the impact of falling coking coal; after the process test, the gap between the screen bars 10 is adjusted 7mm, and increase the amplitude adjustment rod 11. Through the above improvements, the screening effect has been significantly improved; the service life of the screen bar 10 has been extended to more than one quarter, and the risk of breaking and falling off of the screen bar 10, which threatens the follow-up process and resulting in production stoppage, can be effectively avoided. When used on a cantilever vibrating screen, the screen The separation effect is obviously increased, and the service life of the screen bar 10 is prolonged, which is conducive to safe production, making the cantilever vibrating screen a better choice for coking coal screening.

Claims (3)

1.一种炼焦煤的悬臂振动筛筛分装置,其特征是:包括一个主框架及与主框架焊接相连位于主框架侧面的边侧挡煤板,主框架前端设有一个门字形钢梁,在该门字形钢梁外侧上端焊接固定着筛条的根部,在门字形钢梁外侧安装一缓冲胶垫,在筛条末端下方的主框架上,焊接一垂直于筛条布置方向的采用DN25mm的60Mn材质厚皮圆管制作的振幅调节杆。 1. A cantilever vibrating screen screening device for coking coal, which is characterized in that: it comprises a main frame and is welded with the main frame to be connected with a side coal baffle on the side of the main frame, and the front end of the main frame is provided with a glyph steel beam, The root of the sieve bar is welded and fixed on the upper end of the outer side of the glyph-shaped steel beam, and a buffer rubber pad is installed on the outer side of the gabled-shaped steel beam. Amplitude adjustment rod made of 60Mn material thick leather round tube. 2.如权利要求1所述炼焦煤的悬臂振动筛筛分装置,其特征是:所述筛条为φ10mm长度为550mm的不锈钢条,筛条之间的间隙为7mm。 2. The cantilever vibrating screen screening device for coking coal as claimed in claim 1, characterized in that: the sieve bars are stainless steel bars with a length of φ10 mm and a length of 550 mm, and the gap between the sieve bars is 7 mm. 3.如权利要求1所述炼焦煤的悬臂振动筛筛分装置,其特征是:在所述缓冲胶垫的外侧设置有一个凸起的缓冲胶垫挡板。 3. The cantilever vibrating screen screening device for coking coal according to claim 1, characterized in that: a raised buffer rubber pad baffle is provided outside the buffer rubber pad.
CN201420780492.6U 2014-12-12 2014-12-12 A kind of cantilever vibration sieve screening plant of coking coal Expired - Fee Related CN204503536U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107356162A (en) * 2017-04-26 2017-11-17 醴陵天马花炮机械有限公司 A kind of pneumatic vibration medicament-mixing device for the mixing of fireworks medicine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107356162A (en) * 2017-04-26 2017-11-17 醴陵天马花炮机械有限公司 A kind of pneumatic vibration medicament-mixing device for the mixing of fireworks medicine

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Granted publication date: 20150729