CN204488861U - Crystal bar loading-unloading vehicle - Google Patents
Crystal bar loading-unloading vehicle Download PDFInfo
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- CN204488861U CN204488861U CN201520065572.8U CN201520065572U CN204488861U CN 204488861 U CN204488861 U CN 204488861U CN 201520065572 U CN201520065572 U CN 201520065572U CN 204488861 U CN204488861 U CN 204488861U
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- 239000013078 crystal Substances 0.000 title claims abstract description 55
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 230000033001 locomotion Effects 0.000 claims description 8
- 238000000605 extraction Methods 0.000 abstract description 10
- 238000002425 crystallisation Methods 0.000 abstract description 2
- 230000008025 crystallization Effects 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910021421 monocrystalline silicon Inorganic materials 0.000 description 1
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- Crystals, And After-Treatments Of Crystals (AREA)
Abstract
本实用新型公开的晶棒装卸车,包括晶棒框、支撑架及晶棒框传动部,晶棒框传动部设置于支撑架上,晶棒框与支撑架通过旋转架活动连接。本实用新型的晶棒装卸车解决了现有的人工取晶存在的劳动强度大、工作效率低的问题。本实用新型的晶棒装卸车实现半自动化取晶,只需1人即可完成整个取晶过程,无需叉车或其他辅助工具完成晶棒运输工作,解放了劳动力、降低劳动强度,同时还提高了取晶效率。
The ingot loading and unloading truck disclosed in the utility model comprises an ingot frame, a support frame and an ingot frame transmission part, the ingot frame transmission part is arranged on the support frame, and the ingot frame and the support frame are movably connected through a rotating frame. The crystal bar loading and unloading truck of the utility model solves the problems of high labor intensity and low work efficiency in the existing artificial crystal extraction. The ingot loading and unloading truck of the utility model realizes semi-automatic crystal extraction, and only one person can complete the entire crystal ingot transportation work without a forklift or other auxiliary tools, which liberates the labor force, reduces labor intensity, and improves Crystallization efficiency.
Description
技术领域technical field
本实用新型属于单晶制造技术领域,具体涉及一种晶棒装卸车。The utility model belongs to the technical field of single crystal manufacturing, in particular to a loading and unloading truck for crystal rods.
背景技术Background technique
在单晶炉上拉制完毕单晶硅棒后需要取出,现有的装卸方案中,均以不同型号装卸框人工装卸,此过程需要用到2~3个人协同操作,而且装卸完成后需要用叉车将装卸框取出,拖放到车间空地上冷却,整个过程劳动强度大,工作效率低。The monocrystalline silicon ingots need to be taken out after being drawn on the single crystal furnace. In the existing loading and unloading schemes, different types of loading and unloading frames are used for manual loading and unloading. The forklift takes out the loading and unloading frame and drags it to the open space of the workshop to cool. The whole process is labor-intensive and the work efficiency is low.
实用新型内容Utility model content
本实用新型的目的在于提供一种晶棒装卸车,解决了现有的人工取晶存在的劳动强度大、工作效率低的问题。The purpose of the utility model is to provide a loading and unloading truck for crystal ingots, which solves the problems of high labor intensity and low work efficiency in the existing manual crystal extraction.
本实用新型所采用的技术方案是:The technical scheme adopted in the utility model is:
晶棒装卸车,包括晶棒框、支撑架及晶棒框传动部,Ingot loading and unloading truck, including ingot frame, support frame and ingot frame transmission part,
晶棒框传动部设置于支撑架上,The ingot frame transmission part is set on the support frame,
晶棒框与支撑架通过旋转架活动连接。The ingot frame and the supporting frame are flexibly connected through the rotating frame.
本实用新型的特点还在于,The utility model is also characterized in that,
晶棒框传动部包括减速电机A、丝杠A、丝杠螺母及其固定件A和深沟球轴承及其轴承座A,The transmission part of the ingot frame includes a geared motor A, a screw A, a screw nut and its fixing piece A, and a deep groove ball bearing and its bearing seat A,
丝杠A穿过丝杠螺母及其固定件A,The lead screw A passes through the lead screw nut and its fixing part A,
丝杠A靠近旋转架的一端安装止推轴承及其固定件A,另一端连接有深沟球轴承及其轴承座A和减速电机A,丝杠A通过减速电机A驱动使丝杠螺母做直线运动;The end of the screw A close to the rotating frame is installed with a thrust bearing and its fixing part A, and the other end is connected with a deep groove ball bearing and its bearing seat A and a geared motor A. The screw A is driven by the geared motor A to make the screw nut make a straight line sports;
晶棒框传动部还包括有导轨A、滑块和拉杆连接件,The ingot frame transmission part also includes a guide rail A, a slider and a tie rod connector,
丝杠螺母及其固定件A靠近地面的一端连接有拉杆连接件,The end of the lead screw nut and its fixing part A close to the ground is connected with a tie rod connector,
拉杆连接件的拉杆一端与旋转架连接,One end of the pull rod of the pull rod connector is connected with the rotating frame,
拉杆连接件通过滑块与导轨A相连接,The tie rod connecting piece is connected with the guide rail A through the slider,
导轨A固定连接于支撑架上,起到导向作用。The guide rail A is fixedly connected to the support frame and plays a guiding role.
旋转架包括托板和晶棒框运动滑块,The rotating frame includes pallets and ingot frame movement sliders,
托板面向地面的一面与拉杆连接件连接,另一面安装有晶棒框运动滑块。One side of the supporting plate facing the ground is connected with the tie rod connector, and the other side is equipped with a movement slider of the crystal rod frame.
晶棒装卸车还包括晶棒传动部,晶棒传动部包括减速电机B、丝杠B、丝杠螺母及其固定件B和深沟球轴承及其轴承座B,The crystal rod loading and unloading truck also includes a crystal rod transmission part, which includes a gear motor B, a screw B, a screw nut and its fixing part B, a deep groove ball bearing and its bearing seat B,
丝杠B穿过丝杠螺母及其固定件B,The lead screw B passes through the lead screw nut and its fixing part B,
丝杠螺母及其母固定件B固定在旋转架上;The screw nut and its female fixing part B are fixed on the rotating frame;
丝杠B靠近旋转架的一端安装止推轴承及轴承座B,另一端连接有深沟球轴承及轴承座B和减速电机B,丝杠B通过减速电机B驱动使晶棒框做直线运动;One end of screw B close to the rotating frame is installed with thrust bearing and bearing seat B, and the other end is connected with deep groove ball bearing, bearing seat B and deceleration motor B, and the screw B is driven by deceleration motor B to make the ingot frame move linearly;
晶棒传动部还包括设置于晶棒框下表面的导轨B,导轨B位于晶棒框运动滑块内,晶棒框运动过程中,导轨B与晶棒框运动滑块起到导向作用。The ingot transmission part also includes a guide rail B arranged on the lower surface of the ingot frame. The guide rail B is located in the moving slider of the ingot frame. During the movement of the ingot frame, the guide rail B and the moving slider of the ingot frame play a guiding role.
晶棒框靠近旋转架的一端设有晶棒底托,晶棒框上还设有导向管,晶棒底托在导向管导向范围内移动、并通过固定销钉进行固定。The end of the ingot frame close to the rotating frame is provided with a crystal ingot base, and the ingot frame is also provided with a guide tube. The crystal ingot base moves within the guiding range of the guide tube and is fixed by fixing pins.
晶棒装卸车还包括设置于支撑架底端的由万向轮和定向轮组成的行走部。The ingot loading and unloading truck also includes a running part which is arranged at the bottom of the support frame and is composed of universal wheels and directional wheels.
本实用新型的有益效果是:本实用新型的晶棒装卸车解决了现有的人工取晶存在的劳动强度大、工作效率低的问题。本实用新型的晶棒装卸车实现半自动化取晶,只需1人即可完成整个取晶过程,无需叉车或其他辅助工具完成晶棒运输工作,解放了劳动力、降低劳动强度,同时还提高了取晶效率。The beneficial effect of the utility model is that: the crystal ingot loading and unloading truck of the utility model solves the problems of high labor intensity and low work efficiency in the existing manual crystal extraction. The ingot loading and unloading truck of the utility model realizes semi-automatic crystal extraction, and only one person can complete the entire crystal ingot transportation work without a forklift or other auxiliary tools, which liberates the labor force, reduces labor intensity, and improves Crystallization efficiency.
附图说明Description of drawings
图1是本实用新型的晶棒装卸车的结构示意图;Fig. 1 is the structural representation of the ingot loading and unloading truck of the utility model;
图2是图1中旋转架的结构示意图;Fig. 2 is the structural representation of rotating frame in Fig. 1;
图3是图1中晶棒框的结构示意图;Fig. 3 is the structural representation of ingot frame in Fig. 1;
图4是图1中晶棒框传动部的结构示意图;Fig. 4 is a structural schematic diagram of the ingot frame transmission part in Fig. 1;
图5是图1中晶棒传动部的结构示意图。FIG. 5 is a schematic structural diagram of the ingot transmission part in FIG. 1 .
图中,1.晶棒框,2.支撑架,3.晶棒框传动部,4.旋转架,5.晶棒传动部,6.晶棒底托,21.导轨A,22.滑块,23.拉杆连接件,31.减速电机A,32.丝杠A,33.丝杠螺母及其固定件A,34.深沟球轴承及其轴承座A,41.托板,42.晶棒框运动滑块,43.止推轴承及其轴承座B,51.导轨B,52.丝杠B,53.丝杠螺母及其固定件B,54.深沟球轴承及其轴承座B,55.减速电机B。In the figure, 1. crystal rod frame, 2. support frame, 3. crystal rod frame transmission part, 4. rotating frame, 5. crystal rod transmission part, 6. crystal rod bottom support, 21. guide rail A, 22. slider , 23. Tie rod connector, 31. Geared motor A, 32. Lead screw A, 33. Lead screw nut and its fixing parts A, 34. Deep groove ball bearing and its bearing seat A, 41. Support plate, 42. Crystal Rod frame motion slider, 43. Thrust bearing and its bearing seat B, 51. Guide rail B, 52. Lead screw B, 53. Lead screw nut and its fixing part B, 54. Deep groove ball bearing and its bearing seat B , 55. Gear motor B.
具体实施方式Detailed ways
下面结合具体实施方式对本实用新型进行详细说明。The utility model will be described in detail below in conjunction with specific embodiments.
本实用新型提供的晶棒装卸车的结构如图1所示,整个设备分为支撑架2、行走部、旋转架4、晶棒框传动部3、晶棒框1、晶棒传动部5及晶棒底托6。总体来说可分为传动部件和非传动部件。The structure of the ingot loading and unloading truck provided by the utility model is shown in Figure 1. The whole equipment is divided into a support frame 2, a walking part, a rotating frame 4, an ingot frame transmission part 3, an ingot frame 1, an ingot transmission part 5 and Bottom support for crystal bar 6. Generally speaking, it can be divided into transmission parts and non-transmission parts.
非传动部件的连接如下:The non-drive parts are connected as follows:
1.支撑架2和行走部(即万向轮、定向轮)采用正常的螺纹连接,实现设备在地面上的行走功能;1. The support frame 2 and the walking part (ie universal wheels, directional wheels) are connected by normal threads to realize the walking function of the equipment on the ground;
2.旋转架4的结构如图2所示,支撑架2与旋转架4通过轴和轴承配合连接,使其具有被动转动功能;2. The structure of the rotating frame 4 is shown in Figure 2. The supporting frame 2 and the rotating frame 4 are connected through shafts and bearings, so that they have a passive rotation function;
3.旋转架4和支撑架2通过晶棒框传动部3的导轨A21、滑块22、丝杠螺母及其固定件A33以及拉杆连接件23连接,使其具有被动滑动的功能;3. The rotating frame 4 and the supporting frame 2 are connected through the guide rail A21 of the ingot frame transmission part 3, the slider 22, the screw nut and its fixing part A33, and the tie rod connecting part 23, so that it has the function of passive sliding;
4.晶棒框1的结构如图3所示,其与晶棒底托6使用导向管和固定销钉连接,实现了可以根据晶棒长度调节取晶位置的功能。4. The structure of the ingot frame 1 is shown in Figure 3. It is connected with the ingot bottom support 6 using guide tubes and fixing pins, realizing the function of adjusting the crystal picking position according to the ingot length.
传动部件的连接如下:The transmission parts are connected as follows:
1.晶棒框传动部3的结构如图4所示,其固定在支撑架2上,使用丝杠32、丝杠螺母及其固定件A33和导轨A21及滑块22带动拉杆连接件23去驱动旋转架4完成旋转动作,丝杠A32的转动通过减速电机A31进行驱动,此晶棒框传动部3和支撑架2及旋转架4组合连接完成晶棒水平与竖直方向的转换;1. The structure of the crystal ingot frame transmission part 3 is shown in Figure 4, which is fixed on the support frame 2, and uses the screw 32, the screw nut and its fixing part A33, the guide rail A21 and the slider 22 to drive the tie rod connector 23 to Drive the rotating frame 4 to complete the rotation action, the rotation of the lead screw A32 is driven by the geared motor A31, and the ingot frame transmission part 3 is combined with the support frame 2 and the rotating frame 4 to complete the horizontal and vertical conversion of the ingot;
2.晶棒传动部5的结构如图5所示,其固定在晶棒框1上,使用丝杠B52、晶棒框运动滑块42内的导轨B51、以及减速电机B55带动晶棒框1在平行于旋转架4的方向上下移动,丝杠B52的转动使用减速电机B55进行驱动,此晶棒传动部5和晶棒框1及旋转架4组合连接完成料斗升降的功能。2. The structure of the ingot transmission part 5 is shown in Figure 5, which is fixed on the ingot frame 1, and the ingot frame 1 is driven by the lead screw B52, the guide rail B51 in the ingot frame movement slider 42, and the deceleration motor B55. Moving up and down in the direction parallel to the rotating frame 4, the rotation of the lead screw B52 is driven by the geared motor B55, and the ingot transmission part 5 is combined with the ingot frame 1 and the rotating frame 4 to complete the function of lifting the hopper.
取晶过程具体为:将本实用新型的晶棒装卸车推拉至指定取晶位置,按动晶棒框传动部3的缩回电动开关,将晶棒框1旋转至竖直位置,然后按动晶棒传动部5的下降电动开关,将晶棒框1下降至取晶位置;随后旋转副室至料斗上方,控制晶棒下降至取晶位置,剪断籽晶后,旋转副室调整位置,将料斗上方空间空闲;最后按动晶棒传动部5的上升开关,将晶棒框1上升至安全位置通过晶棒底托5进行取晶(地面以上),按动晶棒框传动部3的伸长开关,将晶棒框1旋转至水平位置,将本实用新型的晶棒装卸车晶棒框1内的晶棒推拉至指定位置或至冷却车进行冷却,完成取晶过程。The crystal extraction process is as follows: push and pull the crystal ingot loading and unloading truck of the present utility model to the specified crystal extraction position, press the retract electric switch of the ingot frame transmission part 3, rotate the ingot frame 1 to a vertical position, and then press the The lowering electric switch of the ingot transmission part 5 lowers the ingot frame 1 to the crystal extraction position; then rotates the auxiliary chamber to the top of the hopper, controls the ingot to descend to the crystal extraction position, cuts the seed crystal, and rotates the auxiliary chamber to adjust the position. The space above the hopper is free; finally press the up switch of the crystal ingot transmission part 5 to raise the crystal ingot frame 1 to a safe position and take the crystal (above the ground) through the ingot bottom support 5, press the extension of the ingot frame transmission part 3 Long switch, rotate the ingot frame 1 to the horizontal position, push and pull the ingot in the ingot frame 1 of the ingot loading and unloading vehicle of the utility model to the designated position or to the cooling car for cooling, and complete the crystal extraction process.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520065572.8U CN204488861U (en) | 2015-01-30 | 2015-01-30 | Crystal bar loading-unloading vehicle |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520065572.8U CN204488861U (en) | 2015-01-30 | 2015-01-30 | Crystal bar loading-unloading vehicle |
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| CN204488861U true CN204488861U (en) | 2015-07-22 |
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| CN201520065572.8U Expired - Lifetime CN204488861U (en) | 2015-01-30 | 2015-01-30 | Crystal bar loading-unloading vehicle |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108569317A (en) * | 2017-03-09 | 2018-09-25 | 北京宏兴恒业精密机械有限公司 | It is novel to take brilliant vehicle |
| CN111437964A (en) * | 2019-01-17 | 2020-07-24 | 银川隆基硅材料有限公司 | A silicon raw material processing system |
| WO2025179421A1 (en) * | 2024-02-26 | 2025-09-04 | Tcl中环新能源科技股份有限公司 | Single crystal transfer apparatus, system and method |
-
2015
- 2015-01-30 CN CN201520065572.8U patent/CN204488861U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108569317A (en) * | 2017-03-09 | 2018-09-25 | 北京宏兴恒业精密机械有限公司 | It is novel to take brilliant vehicle |
| CN111437964A (en) * | 2019-01-17 | 2020-07-24 | 银川隆基硅材料有限公司 | A silicon raw material processing system |
| CN111437964B (en) * | 2019-01-17 | 2025-01-10 | 银川隆基硅材料有限公司 | Silicon raw material processing system |
| WO2025179421A1 (en) * | 2024-02-26 | 2025-09-04 | Tcl中环新能源科技股份有限公司 | Single crystal transfer apparatus, system and method |
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Granted publication date: 20150722 |