CN204488088U - A kind of tobacco leaf that effectively can reduce tobacco leaf breakage is automatically packaged into covering device - Google Patents
A kind of tobacco leaf that effectively can reduce tobacco leaf breakage is automatically packaged into covering device Download PDFInfo
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- CN204488088U CN204488088U CN201520081661.1U CN201520081661U CN204488088U CN 204488088 U CN204488088 U CN 204488088U CN 201520081661 U CN201520081661 U CN 201520081661U CN 204488088 U CN204488088 U CN 204488088U
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 97
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 97
- 238000007493 shaping process Methods 0.000 claims abstract description 24
- 238000004806 packaging method and process Methods 0.000 claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000007657 chevron notch test Methods 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 claims 1
- 235000019504 cigarettes Nutrition 0.000 abstract description 25
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000012856 packing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 239000010720 hydraulic oil Substances 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
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Abstract
本实用新型公开了一种能够有效减少烟叶破损的烟叶全自动打包成套装置,包括计量带式输送机、上料带式输送机、机架、烟包成型装置、成品输出带式输送机,所述的上料带式输送机设置于计量带式输送机与机架之间;所述的机架之内部设置烟包成型装置;所述的成品输出带式输送机设置于产品输出端;所述的上料带式输送机之出料端上方设置烟叶整形装置;所述的机架之外侧设置套包装置;所述的机架之底部设置推包装置、液压系统;所述的烟包成型装置之下模箱与机架之底部固接;所述的计量带式输送机设置传感器及电子称显示屏;所述的上料带式输送机设置防滑落输送带。本实用新型结构简单,工作稳定,操作简便,能够有效减少烟叶破损。
The utility model discloses a tobacco leaf automatic packaging complete set capable of effectively reducing tobacco leaf damage, comprising a metering belt conveyor, a feeding belt conveyor, a frame, a cigarette packet forming device, and a finished product output belt conveyor. The above-mentioned feeding belt conveyor is set between the metering belt conveyor and the frame; the inside of the frame is provided with a cigarette packet forming device; the finished product output belt conveyor is set at the product output end; A tobacco leaf shaping device is set above the discharge end of the feeding belt conveyor; a wrapping device is set outside the frame; a pushing device and a hydraulic system are set at the bottom of the frame; the cigarette bale forming The mold box under the device is fixedly connected to the bottom of the frame; the metering belt conveyor is provided with a sensor and an electronic scale display screen; the feeding belt conveyor is provided with an anti-slip conveyor belt. The utility model has the advantages of simple structure, stable operation and convenient operation, and can effectively reduce the damage of tobacco leaves.
Description
技术领域 technical field
本实用新型属于包装机械技术领域,进一步属于烟叶打包机械技术领域,具体涉及一种结构简单,工作稳定,操作简便,能够有效减少烟叶破损的烟叶全自动打包成套装置。 The utility model belongs to the technical field of packaging machinery, further belongs to the technical field of tobacco leaf packaging machinery, and specifically relates to a tobacco leaf automatic packaging complete set with simple structure, stable operation, easy operation and effective reduction of damage to tobacco leaves.
背景技术 Background technique
我国是烟草生产大国,每到烟叶成熟季节,烟草公司将收购大量的烤烟。烟草种植户将烟叶进行初烤,然后交售给烟草公司,烟草公司还需将种植户初烤的烟叶进行复烤。在整个收购过程中,烟草公司需将种植户交售的烟叶进行打包、储存、转运。在现有的烟叶打包生产中,大多采用人工作业,也有部分企业使用打包机对烟叶进行打包。但现有技术的烟叶打包机,存在很多的弊端,具体如下: my country is a big tobacco producing country. Tobacco companies will purchase a large amount of flue-cured tobacco every time the tobacco leaves mature. Tobacco growers pre-cure the tobacco leaves and then sell them to the tobacco company, and the tobacco company also needs to re-cure the tobacco leaves that were first roasted by the growers. Throughout the acquisition process, the tobacco company needs to pack, store and transship the tobacco leaves sold by the growers. In the existing packaging production of tobacco leaves, most of them use manual work, and some enterprises use balers to pack tobacco leaves. But the tobacco leaf packing machine of prior art, there is a lot of drawbacks, specifically as follows:
1、在上料带式输送机的出料端设置了装包与均料装置,在打包过程中,液压油缸推动匀烟臂作往复运动,匀烟臂将烟叶推入烟包成型装置的上模箱中,在推行过程中,极易造成烟叶破损,降低了烟叶的成材率。 1. A packing and equalizing device is installed at the discharge end of the feeding belt conveyor. During the packing process, the hydraulic oil cylinder pushes the tobacco uniform arm to reciprocate, and the tobacco uniform arm pushes the tobacco leaves into the upper part of the cigarette packet forming device. In the mold box, during the promotion process, the tobacco leaves are easily damaged, which reduces the yield of the tobacco leaves.
2、液压系统安装于机架顶部,液压管路漏油时,极易对烟叶造成污染,严重影响烟叶的质量。 2. The hydraulic system is installed on the top of the frame. When the hydraulic pipeline leaks oil, it is very easy to cause pollution to the tobacco leaves and seriously affect the quality of the tobacco leaves.
3、上料带式输送机的输送带为平面带,当输送带倾角较大时,烟叶容易滑落。 3. The conveyor belt of the feeding belt conveyor is a flat belt. When the conveyor belt has a large inclination angle, the tobacco leaves are easy to slip.
4、计量带式输送机的称重装置为底座式,底座与地面的接触面积大,称重精度低,移动不灵。 4. The weighing device of the metering belt conveyor is a base type, the contact area between the base and the ground is large, the weighing accuracy is low, and the movement is not effective.
5、推包机构采用摆臂式,摆臂在运动过程中与烟包有滑动摩擦,易造成烟包破损。 5. The bag pushing mechanism adopts the swing arm type, and the swing arm has sliding friction with the cigarette pack during the movement, which may easily cause damage to the cigarette pack.
现有烟叶打包机的上述弊端,降低了烟叶的成材率,影响了烟叶的质量,降低了生产作业率,进而影响了企业的经济效益。为此,研究开发一种结构简单,工作稳定,操作简便,能够有效减少烟叶破损的烟叶全自动打包成套装置是解决这一问题的关键。 The above-mentioned drawbacks of the existing tobacco leaf balers reduce the yield of tobacco leaves, affect the quality of tobacco leaves, reduce the production rate, and then affect the economic benefits of enterprises. For this reason, it is the key to solve this problem to research and develop a kind of simple in structure, work stably, easy to operate, can effectively reduce the tobacco leaf full-automatic packing device of tobacco leaf damage.
实用新型内容 Utility model content
本实用新型的目的在于提供一种结构简单,工作稳定,操作简便,能够有效减少烟叶破损的烟叶全自动打包成套装置。 The purpose of the utility model is to provide a tobacco leaf automatic packing complete set with simple structure, stable operation, easy operation and effective reduction of tobacco leaf damage.
本实用新型的目的是这样实现的,包括计量带式输送机、上料带式输送机、机架、烟包成型装置、成品输出带式输送机,所述的上料带式输送机设置于计量带式输送机与机架之间;所述的机架之内部设置烟包成型装置;所述的成品输出带式输送机设置于产品输出端;所述的上料带式输送机之出料端上方设置烟叶整形装置;所述的机架之外侧设置套包装置;所述的机架之底部设置推包装置、液压系统;所述的烟包成型装置之下模箱与机架之底部固接;所述的计量带式输送机设置传感器及电子称显示屏;所述的上料带式输送机设置防滑落输送带。 The purpose of this utility model is achieved in this way, including a metering belt conveyor, a feeding belt conveyor, a frame, a cigarette pack forming device, and a finished product output belt conveyor, and the feeding belt conveyor is arranged on Between the metering belt conveyor and the frame; a cigarette packet forming device is installed inside the frame; the finished product output belt conveyor is arranged at the product output end; the output of the feeding belt conveyor is A tobacco leaf shaping device is arranged above the material end; a wrapping device is arranged outside the frame; a pushing device and a hydraulic system are arranged at the bottom of the frame; the mold box and the bottom of the frame under the cigarette packet forming device fixed connection; the metering belt conveyor is provided with a sensor and an electronic scale display; the feeding belt conveyor is provided with an anti-slip conveyor belt.
本实用新型在上料带式输送机的出料端上方设置烟叶整形装置,整形装置的整形带对烟叶进行整形,使烟叶较规整的进入烟包成型装置的上模箱,减少了烟叶的破损;将液压系统安装于机架的底部,避免了液压管路漏油时对烟叶的污染;上料带式输送机的输送带上设置防滑落小凸台或人字槽,当输送带倾角较大时,烟叶不会滑落;计量带式输送机的机架底部四个角处设置传感器,称重精度高,移动灵活;推包机构采用液压油缸及推板呈水平状将烟包从下模箱中推出,不会造成烟包破损。本实用新型提高了烟叶的成材率,保证了烟叶的质量,提高了生产作业率,进而增加了企业的经济效益。本实用新型结构简单,工作稳定,操作简便,能够有效减少烟叶破损。 The utility model is equipped with a tobacco leaf shaping device above the discharge end of the feeding belt conveyor, and the shaping belt of the shaping device shapes the tobacco leaves, so that the tobacco leaves can enter the upper mold box of the cigarette bale forming device more regularly, reducing the damage of the tobacco leaves ;The hydraulic system is installed at the bottom of the frame to avoid the pollution of the tobacco leaves when the hydraulic pipeline leaks oil; the conveyor belt of the feeding belt conveyor is equipped with a small anti-slip boss or a herringbone groove. When it is large, the tobacco leaves will not slip off; sensors are installed at the four corners of the bottom of the frame of the metering belt conveyor, with high weighing accuracy and flexible movement; It can be pushed out of the box without causing damage to the cigarette pack. The utility model improves the finished product rate of the tobacco leaves, ensures the quality of the tobacco leaves, improves the production operation rate, and further increases the economic benefits of the enterprise. The utility model has the advantages of simple structure, stable operation and convenient operation, and can effectively reduce the damage of tobacco leaves.
附图说明 Description of drawings
图1为本实用新型整体结构关系主视示意图; Fig. 1 is a schematic diagram of the main view of the overall structural relationship of the present utility model;
图2为图1的俯视示意图; Fig. 2 is a top view schematic diagram of Fig. 1;
图3为烟叶整形装置工作状态主视示意图; Fig. 3 is a schematic front view of the working state of the tobacco leaf shaping device;
图4为烟包成型装置整体结构关系主视示意图; Fig. 4 is a schematic front view of the overall structural relationship of the cigarette packet forming device;
图5为推包装置整体结构关系主视示意图; Fig. 5 is a schematic diagram of the front view of the overall structural relationship of the bag pushing device;
图中:1-计量带式输送机,11-输送带,12-机架,13-传感器,14-电子称显示屏,2-上料带式输送机,21-输送带,22-机架,3-烟叶整形装置,31-整形带,32-机架,4-机架,5-烟包成型装置,51-烟叶压实机构,52-上模箱,53-下模箱,6-套包装置,61-套包机构,62-液压油缸,63-销轴,7-成品输出带式输送机,8-推包装置,81-推板,82-液压油缸,83-底座,9-液压系统。 In the figure: 1-metering belt conveyor, 11-conveyor belt, 12-frame, 13-sensor, 14-electronic scale display, 2-feeding belt conveyor, 21-conveyor belt, 22-frame , 3-tobacco leaf shaping device, 31-shaping belt, 32-frame, 4-frame, 5-bale forming device, 51-tobacco leaf compacting mechanism, 52-upper mold box, 53-lower mold box, 6- Packing device, 61-packing mechanism, 62-hydraulic cylinder, 63-pin shaft, 7-finished product output belt conveyor, 8-push bag device, 81-push plate, 82-hydraulic cylinder, 83-base, 9-hydraulic system.
具体实施方式 Detailed ways
下面结合附图对本实用新型作进一步说明,但不以任何方式对本实用新型加以限制,基于本实用新型教导所作的任何变换或改进,均落入本实用新型的保护范围。 The utility model will be further described below in conjunction with the accompanying drawings, but the utility model is not limited in any way. Any transformation or improvement based on the teaching of the utility model falls within the protection scope of the utility model.
如图1~5所示,本实用新型包括计量带式输送机1,上料带式输送机2,机架4,烟包成型装置5,成品输出带式输送机7,所述的上料带式输送机2设置于计量带式输送机1与机架4之间;所述的机架4之内部设置烟包成型装置5;所述的成品输出带式输送机7设置于产品输出端;所述的上料带式输送机2之出料端上方设置烟叶整形装置3;所述的机架4之外侧设置套包装置6;所述的机架4之底部设置推包装置8、液压系统9;所述的烟包成型装置5之下模箱与机架4之底部固接;所述的计量带式输送机1设置传感器及电子称显示屏;所述的上料带式输送机2设置防滑落输送带。 As shown in Figures 1 to 5, the utility model includes a metering belt conveyor 1, a feeding belt conveyor 2, a frame 4, a cigarette packet forming device 5, a finished product output belt conveyor 7, and the feeding The belt conveyor 2 is arranged between the metering belt conveyor 1 and the frame 4; the inside of the frame 4 is provided with a cigarette packet forming device 5; the finished product output belt conveyor 7 is arranged at the product output end A tobacco leaf shaping device 3 is set above the discharge end of the feeding belt conveyor 2; a wrapping device 6 is set outside the frame 4; a bag pushing device 8, a hydraulic pressure System 9; the mold box under the cigarette packet forming device 5 is fixedly connected to the bottom of the frame 4; the metering belt conveyor 1 is provided with sensors and electronic scale display screens; the feeding belt conveyor 2. Set the anti-slip conveyor belt.
所述的计量带式输送机1包括输送带11,机架12,传感器13,电子称显示屏14;所述的输送带11呈水平状设置于机架12上;所述的机架12之底部四个角处设置传感器13;所述的机架12之一侧设置电子称显示屏14;所述的传感器13与电子称显示屏14之间设置数据传输电缆。 The metering belt conveyor 1 includes a conveyor belt 11, a frame 12, a sensor 13, and an electronic scale display screen 14; the conveyor belt 11 is horizontally arranged on the frame 12; Sensors 13 are set at the four corners of the bottom; an electronic scale display 14 is set on one side of the frame 12; a data transmission cable is set between the sensor 13 and the electronic scale display 14.
所述的上料带式输送机2包括输送带21,机架22,所述的输送带21呈倾斜状设置,低端与计量带式输送机1之出料端配合,高端与烟叶整形装置3配合;所述的输送带21上设置防滑落小凸台或人字槽。 The feeding belt conveyor 2 includes a conveyor belt 21 and a frame 22, the conveyor belt 21 is arranged in an inclined shape, the low end cooperates with the discharge end of the metering belt conveyor 1, and the high end cooperates with the tobacco leaf shaping device 3 Cooperate; The described conveyor belt 21 is provided with anti-slip small bosses or herringbone grooves.
所述的烟叶整形装置3包括整形带31,机架32,所述的整形带31设置于机架32上;所述的整形带31在水平方向上的角度可以调节。 The tobacco leaf shaping device 3 includes a shaping belt 31 and a frame 32, and the shaping belt 31 is arranged on the frame 32; the angle of the shaping belt 31 in the horizontal direction can be adjusted.
所述的烟包成型装置5包括烟叶压实机构51,上模箱52,下模箱53;所述的烟叶压实机构51设置于机架4之上部;所述的上模箱52固接于机架4之垂直方向设置的齿轮、齿条、液压油缸升降机构上;所述的下模箱53设置于机架4之底部。 The cigarette bale forming device 5 includes a tobacco leaf compacting mechanism 51, an upper mold box 52, and a lower mold box 53; the tobacco leaf compacting mechanism 51 is arranged on the top of the frame 4; the upper mold box 52 is fixedly connected to On the gear, rack, and hydraulic cylinder lifting mechanism arranged in the vertical direction of the frame 4; the lower mold box 53 is arranged at the bottom of the frame 4.
所述的下模箱53呈四方形,其中一侧面设置长方孔,长方孔与推包装置7之推板配合。 Described lower mold box 53 is square, and one side thereof is provided with rectangular hole, and rectangular hole cooperates with the push plate of push bag device 7.
所述的套包装置6包括套包机构61,液压油缸62,销轴63,所述的套包机构61之一端通过销轴63与机架4铰接;所述的套包机构61与机架4之间设置液压油缸62。 Described wrapping device 6 comprises wrapping mechanism 61, hydraulic oil cylinder 62, pin 63, and one end of described wrapping mechanism 61 is hinged with frame 4 by pin 63; Hydraulic cylinder 62.
所述的液压油缸62与机架4及套包机构61之间铰接。 The hydraulic cylinder 62 is hinged to the frame 4 and the bag mechanism 61 .
所述的套包机构61与上模箱52之下端口配合。 The cover mechanism 61 is matched with the lower port of the upper mold box 52 .
所述的推包装置8包括推板81,液压油缸82,底座83,所述的液压油缸82呈水平设置,前端与推板81固接,后端与底座83固接。 The bag pushing device 8 includes a push plate 81, a hydraulic cylinder 82, and a base 83. The hydraulic cylinder 82 is arranged horizontally.
本实用新型的工作原理和工作过程:Working principle and working process of the utility model:
本实用新型在上料带式输送机2的出料端上方设置烟叶整形装置3,烟叶整形装置3的整形带31对烟叶进行整形,使烟叶较规整的进入烟包成型装置5的上模箱52,减少了烟叶的破损;将液压系统9安装于机架4的底部,避免了液压管路漏油时对烟叶的污染;上料带式输送机2的输送带21上设置防滑落小凸台或人字槽,当输送带21倾角较大时,烟叶不会滑落;计量带式输送机1的机架12底部四个角处设置传感器13,称重精度高,移动灵活;推包机构8采用液压油缸82及推板81呈水平状将烟包从下模箱53中推出,不会造成烟包破损。 In the utility model, a tobacco leaf shaping device 3 is arranged above the discharge end of the feeding belt conveyor 2, and the shaping belt 31 of the tobacco leaf shaping device 3 shapes the tobacco leaves, so that the tobacco leaves enter the upper mold box of the cigarette pack forming device 5 more regularly. 52, the damage of tobacco leaves is reduced; the hydraulic system 9 is installed on the bottom of the frame 4, which avoids the pollution of the tobacco leaves when the hydraulic pipeline leaks oil; the conveyor belt 21 of the feeding belt conveyor 2 is provided with anti-slip small protrusions Table or herringbone trough, when the inclination angle of the conveyor belt 21 is large, the tobacco leaves will not slip; sensors 13 are installed at the bottom four corners of the frame 12 of the metering belt conveyor 1, with high weighing accuracy and flexible movement; bag pushing mechanism 8. Use the hydraulic cylinder 82 and the push plate 81 to push out the cigarette pack from the lower die box 53 in a horizontal shape, without causing damage to the cigarette pack.
本实用新型采用物料自动传输、自动打包结构,烟叶的传输由计量带式输送机1、上料带式输送机2完成,产品的输出由成品输出带式输送机7完成,套包装置6将包装袋套入烟包成型装置5的模箱中,通过烟包成型装置5将散状烟叶压模成型,推包装置8将烟包推入成品输出带式输送机7。对烟叶进行打包时,套包装置6先将包装袋下端置于下模箱53中,上模箱52、下模箱53对接;将烟叶放入计量带式输送机1,称量合格后传输到上料带式输送机2,物料在上料带式输送机2出料端经过烟叶整形装置3后进入烟包成型装置5的模箱中,烟叶压实机构51对烟叶进行压实,然后提起上模箱52,推包装置6将烟包推入成品输出带式输送机7,成品输出带式输送机7将烟包运出。 The utility model adopts an automatic material transmission and automatic packaging structure. The transmission of tobacco leaves is completed by a metering belt conveyor 1 and a feeding belt conveyor 2. The output of products is completed by a finished product output belt conveyor 7. The wrapping device 6 will pack The bag is put into the mold box of the cigarette bale forming device 5 , the loose tobacco leaves are molded by the cigarette bale forming device 5 , and the bag pushing device 8 pushes the cigarette bale into the finished product output belt conveyor 7 . When tobacco leaves are packaged, the wrapping device 6 first places the lower end of the packaging bag in the lower mold box 53, and the upper mold box 52 and the lower mold box 53 are docked; the tobacco leaves are put into the metering belt conveyor 1, and are transported to the Feeding belt conveyor 2, the material enters the mold box of cigarette bale forming device 5 after passing through the tobacco leaf shaping device 3 at the discharge end of feeding belt conveyor 2, and the tobacco leaf compacting mechanism 51 compacts the tobacco leaves, and then lifts The upper mold box 52 and the pack pushing device 6 push the cigarette packs into the finished product output belt conveyor 7, and the finished product output belt conveyor 7 transports the cigarette packs out.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520081661.1U CN204488088U (en) | 2015-02-05 | 2015-02-05 | A kind of tobacco leaf that effectively can reduce tobacco leaf breakage is automatically packaged into covering device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520081661.1U CN204488088U (en) | 2015-02-05 | 2015-02-05 | A kind of tobacco leaf that effectively can reduce tobacco leaf breakage is automatically packaged into covering device |
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| CN204488088U true CN204488088U (en) | 2015-07-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520081661.1U Expired - Lifetime CN204488088U (en) | 2015-02-05 | 2015-02-05 | A kind of tobacco leaf that effectively can reduce tobacco leaf breakage is automatically packaged into covering device |
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| CN (1) | CN204488088U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966695A (en) * | 2016-07-06 | 2016-09-28 | 云南中烟工业有限责任公司 | Tobacco leaf fragmentation prepressing packaging machine for packaging after tobacco leaf redrying |
| CN112061461A (en) * | 2020-08-25 | 2020-12-11 | 张家港市荣昌涤纶毛条有限公司 | Polyester top hydraulic packing device |
| CN113212837A (en) * | 2021-04-22 | 2021-08-06 | 洛阳易通电气科技有限公司 | Automatic cigarette-loading weighing and compressing packing device and method |
-
2015
- 2015-02-05 CN CN201520081661.1U patent/CN204488088U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105966695A (en) * | 2016-07-06 | 2016-09-28 | 云南中烟工业有限责任公司 | Tobacco leaf fragmentation prepressing packaging machine for packaging after tobacco leaf redrying |
| CN105966695B (en) * | 2016-07-06 | 2018-05-01 | 云南中烟工业有限责任公司 | Tobacco leaf burst precompressed packing machine is packed for after a kind of tobacco redrying |
| CN112061461A (en) * | 2020-08-25 | 2020-12-11 | 张家港市荣昌涤纶毛条有限公司 | Polyester top hydraulic packing device |
| CN113212837A (en) * | 2021-04-22 | 2021-08-06 | 洛阳易通电气科技有限公司 | Automatic cigarette-loading weighing and compressing packing device and method |
| CN113212837B (en) * | 2021-04-22 | 2024-01-26 | 洛阳易通电气科技有限公司 | Automatic cigarette loading weighing pressed bale packing device and method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Granted publication date: 20150722 |
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| CX01 | Expiry of patent term |