CN204483869U - A kind of soy bean milk making machine - Google Patents
A kind of soy bean milk making machine Download PDFInfo
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- CN204483869U CN204483869U CN201520095721.5U CN201520095721U CN204483869U CN 204483869 U CN204483869 U CN 204483869U CN 201520095721 U CN201520095721 U CN 201520095721U CN 204483869 U CN204483869 U CN 204483869U
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- 235000010469 Glycine max Nutrition 0.000 title claims abstract description 33
- 244000068988 Glycine max Species 0.000 title claims abstract description 33
- 235000013336 milk Nutrition 0.000 title claims abstract description 33
- 239000008267 milk Substances 0.000 title claims abstract description 33
- 210000004080 milk Anatomy 0.000 title claims abstract description 33
- 238000009434 installation Methods 0.000 claims description 26
- 235000013322 soy milk Nutrition 0.000 claims description 9
- 239000000696 magnetic material Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 8
- 238000004537 pulping Methods 0.000 abstract description 7
- 230000017525 heat dissipation Effects 0.000 abstract description 5
- 239000002002 slurry Substances 0.000 abstract description 5
- 238000007664 blowing Methods 0.000 abstract 1
- 230000005574 cross-species transmission Effects 0.000 abstract 1
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
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- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
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- 229910017052 cobalt Inorganic materials 0.000 description 1
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- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
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- Food-Manufacturing Devices (AREA)
Abstract
本实用新型涉及厨房小家电,特别是一种豆浆机,包括机头和杯体,机头包括机头上盖和机头下盖,机头下盖内设有定子、转子、转子轴、前端轴承和后端盖组件,转子与转子轴为一体结构,定子与机头下盖的内侧壁固定一体,转子贯穿定子设置,且转子轴前端穿过前端轴承和轴孔并伸入杯体内,前端轴承对转子轴的前端进行定位,后端盖组件对转子轴的后端进行定位,前端轴承和后端盖组件固定于机头内。采用上述技术方案后,整机的结构更加紧凑、重量较轻、成本更低,并且机头制浆时的安全防溢空间增大,不仅增加了整机的制浆容量,也减小了浆液溢出风险。同时,机头的散热效果更好,不仅减小了机头炸机的风险,也提高了电机的使用寿命。
The utility model relates to small kitchen appliances, in particular to a soybean milk machine, which includes a machine head and a cup body. The machine head includes a machine head upper cover and a machine head lower cover. The bearing and rear end cover assembly, the rotor and the rotor shaft are integrated, the stator is fixed to the inner wall of the lower cover of the machine head, the rotor is set through the stator, and the front end of the rotor shaft passes through the front end bearing and the shaft hole and extends into the cup body, the front end The bearing positions the front end of the rotor shaft, the rear end cover assembly positions the rear end of the rotor shaft, and the front end bearing and the rear end cover assembly are fixed in the machine head. After adopting the above technical scheme, the structure of the whole machine is more compact, the weight is lighter, and the cost is lower, and the safety anti-overflow space of the machine head during pulping is increased, which not only increases the pulping capacity of the whole machine, but also reduces the slurry spillover risk. At the same time, the heat dissipation effect of the machine head is better, which not only reduces the risk of the machine head blowing up, but also improves the service life of the motor.
Description
技术领域 technical field
本实用新型涉及厨房小家电,特别是一种豆浆机。 The utility model relates to small kitchen appliances, in particular to a soybean milk maker.
背景技术 Background technique
市场上现有的豆浆机,一般包括机头和杯体,机头包括机头上盖和机头下盖,机头下盖内安装有电机,并且电机需要借助固定件才能将电机可靠固定于机头下盖内,因此机头整体显得较为笨重,并且由于电机需要套装于机头下盖内,因此,为了保证电机的安装和可靠固定,机头下盖的整体体积显得较大,机头的安全防溢空间较小,致使豆浆机制作饮品的容量有限,并且长时间加热制浆后,豆浆机有可能会发生浆液溢出风险。 Existing soybean milk machines on the market generally include a machine head and a cup body. The machine head includes an upper cover and a lower cover of the machine head. A motor is installed in the lower cover of the machine head. In the lower cover of the machine head, the overall volume of the machine head is relatively bulky, and because the motor needs to be set in the lower cover of the machine head, in order to ensure the installation and reliable fixing of the motor, the overall volume of the lower cover of the machine head is relatively large. The safe anti-overflow space of the soya-bean milk machine is small, so that the capacity of the soya-bean milk machine to make beverages is limited, and after a long time of heating and making pulp, the soy-milk machine may have a risk of slurry overflow.
与此同时,当机头下盖由塑料下盖和金属下盖组成时,由于塑料下盖的导热性差,绝热效果好,电机高速转动产生的热量很难通过塑料下盖排出机头外,机头的散热效果较差,并且当机头内的热量达到一定极限时,机头内的空气受热膨胀会使豆浆机机头有发生炸机的风险。并且当电机长期处于高温下工作时,也会大大的缩短电机的寿命。 At the same time, when the lower cover of the machine head is composed of a plastic lower cover and a metal lower cover, because the thermal conductivity of the plastic lower cover is poor and the heat insulation effect is good, the heat generated by the high-speed rotation of the motor is difficult to discharge out of the machine head through the plastic lower cover. The heat dissipation effect of the head is poor, and when the heat in the head reaches a certain limit, the air in the head will expand due to heat, which will cause the head of the soybean milk machine to have the risk of frying. And when the motor works at high temperature for a long time, the life of the motor will be greatly shortened.
即使机头下盖为单层的金属下盖,电机安装于金属下盖内时,金属下盖可以传导一部分热量,降低机头温度。但是,电机与金属下盖之间仍然会存在安装间隙,由于安装间隙的存在,金属下盖传导热量的能力有限,并不能完全地将机头内的热量传导出机头外。并且,电机高速转动会产生振动能量,且电机与金属下盖一般为刚性连接,因此,电机与金属下盖之间容易出现振动噪音,当噪音值达到一定程度将会出现整机共振现象,影响消费者的正常生活和饮品制作。 Even if the lower cover of the machine head is a single-layer metal lower cover, when the motor is installed in the metal lower cover, the metal lower cover can conduct part of the heat to reduce the temperature of the machine head. However, there is still an installation gap between the motor and the lower metal cover. Due to the existence of the installation gap, the ability of the metal lower cover to conduct heat is limited, and the heat in the machine head cannot be completely conducted out of the machine head. In addition, the high-speed rotation of the motor will generate vibration energy, and the motor and the metal lower cover are generally rigidly connected. Therefore, vibration noise is prone to occur between the motor and the metal lower cover. When the noise value reaches a certain level, the resonance phenomenon of the whole machine will occur, affecting Consumers' normal life and drink making.
实用新型内容 Utility model content
本实用新型所要达到的目的就是提供一种结构紧凑、安全可靠、散热效果好、振动噪音低的豆浆机。 The purpose of the utility model is to provide a soybean milk maker with compact structure, safety and reliability, good heat dissipation effect and low vibration noise.
为了达到上述目的,本实用新型采用如下技术方案:一种豆浆机,包括机头和杯体,所述机头包括机头上盖和机头下盖,其特征在于:所述机头下盖内设有定子、转子、转子轴、前端轴承和后端盖组件,所述转子与转子轴为一体结构,所述定子与机头下盖的内侧壁固定为一体,所述定子环绕转子设置,且转子轴前端穿过前端轴承和机头下盖底部的轴孔并伸入杯体内,所述前端轴承对转子轴的前端进行定位,所述后端盖组件套装于转子轴的后端并对转子轴的后端进行定位,所述前端轴承和后端盖组件固定于机头内。 In order to achieve the above purpose, the utility model adopts the following technical scheme: a soybean milk machine, including a machine head and a cup body, and the machine head includes a machine head upper cover and a machine head lower cover, and is characterized in that: the machine head lower cover A stator, a rotor, a rotor shaft, a front end bearing and a rear end cover assembly are arranged inside, the rotor and the rotor shaft are integrally structured, the stator is fixed to the inner side wall of the lower cover of the machine head, and the stator is arranged around the rotor, And the front end of the rotor shaft passes through the front end bearing and the shaft hole at the bottom of the lower cover of the machine head and extends into the cup body. The front end bearing positions the front end of the rotor shaft, and the rear end cover assembly is set on the rear end of the rotor shaft and The rear end of the rotor shaft is positioned, and the front end bearing and the rear end cover assembly are fixed in the machine head.
进一步的,所述定子的外侧具有环形导磁圈,所述环形导磁圈的厚度为1mm-5mm。 Further, the outer side of the stator has an annular magnetic permeable coil, and the thickness of the annular magnetic permeable coil is 1mm-5mm.
进一步的,所述机头下盖具有安装定子的桶状安装部,所述环形导磁圈为桶状安装部,且桶状安装部由具有导磁性的材料制成; Further, the lower cover of the machine head has a barrel-shaped installation part for installing the stator, the ring-shaped magnetic coil is a barrel-shaped installation part, and the barrel-shaped installation part is made of a material with magnetic permeability;
或者,所述环形导磁圈为设置于机头下盖外侧壁或内侧壁的导磁层,所述导磁层位于机头下盖上与定子对应处; Alternatively, the annular magnetically permeable ring is a magnetically permeable layer arranged on the outer side wall or the inner sidewall of the lower cover of the machine head, and the magnetically permeable layer is located on the lower cover of the machine head corresponding to the stator;
或者,所述环形导磁圈位于定子与机头下盖之间,且由定子与机头下盖的内侧壁夹紧固定。 Alternatively, the annular magnetic permeable ring is located between the stator and the lower cover of the machine head, and is clamped and fixed by the stator and the inner side wall of the lower cover of the machine head.
进一步的,所述机头下盖内设有环形安装架,所述定子固定于环形安装架的内侧,且环形安装架的外侧与机头下盖固定一体。 Further, the lower cover of the machine head is provided with an annular mounting frame, the stator is fixed on the inner side of the annular mounting frame, and the outer side of the annular mounting frame is integrally fixed with the lower machine head cover.
进一步的,所述前端轴承的前端设置有轴密封件,所述轴密封件套设于转子轴上,且前端轴承压紧轴密封件于轴孔处。 Further, the front end of the front end bearing is provided with a shaft seal, and the shaft seal is sleeved on the rotor shaft, and the front end bearing presses the shaft seal on the shaft hole.
进一步的,所述机头下盖内设有固定板,所述前端轴承固定于固定板上,且固定板固定于机头下盖的底部。 Further, the lower cover of the machine head is provided with a fixing plate, the front end bearing is fixed on the fixing plate, and the fixing plate is fixed on the bottom of the lower cover of the machine head.
进一步的,所述固定板上设有向上延伸的连接支架,所述连接支架位于定子与转子之间,且所述后端盖组件与连接支架固定连接。 Further, an upwardly extending connecting bracket is provided on the fixing plate, the connecting bracket is located between the stator and the rotor, and the rear end cover assembly is fixedly connected to the connecting bracket.
进一步的,所述机头下盖内侧位于定子的上方设置有安装台阶,所述后端盖组件固定于安装台阶上; Further, an installation step is arranged on the inner side of the lower cover of the machine head above the stator, and the rear end cover assembly is fixed on the installation step;
或者,所述机头下盖内侧位于定子的上方设置有安装台阶,且所述机头内还设置有压持件,所述后端盖组件由压持件压紧于安装台阶上; Alternatively, an installation step is arranged on the inner side of the lower cover of the machine head above the stator, and a holding member is also arranged in the machine head, and the rear end cover assembly is pressed on the installation step by the holding member;
或者,所述后端盖组件固定于机头上盖上; Alternatively, the rear end cover assembly is fixed on the upper cover of the machine head;
或者,所述机头内设有控制板组件,所述后端盖组件固定于控制板组件下方; Alternatively, the machine head is provided with a control board assembly, and the rear end cover assembly is fixed under the control board assembly;
或者,所述后端盖组件固定于定子上。 Alternatively, the rear end cover assembly is fixed on the stator.
进一步的,所述后端盖组件径向限位于机头下盖内。 Further, the rear cover assembly is radially limited in the lower cover of the machine head.
进一步的,所述机头下盖的内侧壁设置有绝缘层。 Further, the inner side wall of the lower cover of the machine head is provided with an insulating layer.
采用上述技术方案后,由于定子、转子、转子轴、前端轴承、后端盖组件与机头下盖为一体结构,相比于传统豆浆机电机壳与机头下盖通过螺钉固定,本实用新型的机头下盖同时兼具有电机壳的作用,电机的各部件集成于机头下盖内。相对于现有技术,本实用新型的豆浆机结构更加紧凑,不仅减少了零部件,减轻了机头的重量,并且整机的成本也更低。与此同时,由于电机直接集成于机头下盖内,因此,机头下盖的直径可以更小,整机的防溢空间相应增大,不仅豆浆机制浆的容量可以加大,而且也可以有效的降低浆液溢出风险,大大的提升了豆浆机的安全使用性能。并且,转子轴高速转动产生的摩擦热量也可以直接通过机头下盖传导至机头外,特别当机头下盖为单层的金属下盖时,热传导效果更好,可以大大的降低机头内的热量和电机的温升,不仅提升了整机的安全性能,也大大的延长了电机的使用寿命。另外,由于定子、转子、转子轴、前端轴承、后端盖组件与机头下盖为一体结构,相比于传统豆浆机的电机壳与机头下盖为刚性连接,本实用新型的豆浆机在制浆时,不会出现电机壳与机头下盖发生刚性振动碰撞,因此豆浆机的噪音值更低,不容易出现共振现象,提升了消费者使用豆浆机时的舒适体验。并且,本实用新型定子、转子、转子轴、前端轴承、后端盖组件与机头下盖一体组装形成组件后,有利于机头下盖组件的标准化,可以大大的提升整机的装配效率,降低组装成本。 After adopting the above technical scheme, since the stator, rotor, rotor shaft, front end bearing, rear end cover assembly and the lower cover of the machine head are integrally structured, compared with the traditional soybean milk machine motor shell and the lower cover of the machine head are fixed by screws, the utility model The lower cover of the machine head also has the function of the motor shell, and all parts of the motor are integrated in the lower cover of the machine head. Compared with the prior art, the structure of the soymilk machine of the utility model is more compact, which not only reduces parts and weight of the machine head, but also lowers the cost of the whole machine. At the same time, since the motor is directly integrated in the lower cover of the machine head, the diameter of the lower cover of the machine head can be smaller, and the overflow-proof space of the whole machine can be increased correspondingly. Not only the capacity of the soybean milk machine can be increased, but also It can effectively reduce the risk of slurry overflow and greatly improve the safe use performance of the soybean milk machine. Moreover, the frictional heat generated by the high-speed rotation of the rotor shaft can also be directly transmitted to the outside of the machine head through the lower cover of the machine head, especially when the lower cover of the machine head is a single-layer metal lower cover, the heat conduction effect is better, and the machine head can be greatly reduced. The internal heat and the temperature rise of the motor not only improve the safety performance of the whole machine, but also greatly prolong the service life of the motor. In addition, due to the integrated structure of the stator, rotor, rotor shaft, front end bearing, rear end cover assembly and the lower cover of the machine head, compared with the rigid connection between the motor shell and the lower cover of the machine head of the traditional soymilk machine, the soymilk of the present utility model When the machine is making pulp, there will be no rigid vibration collision between the motor casing and the lower cover of the machine head, so the noise value of the soybean milk machine is lower, and resonance is not easy to occur, which improves the comfort experience of consumers when using the soybean milk machine. Moreover, after the stator, rotor, rotor shaft, front end bearing, and rear end cover assembly of the utility model are integrally assembled with the lower cover of the machine head to form an assembly, it is conducive to the standardization of the lower cover assembly of the machine head, and can greatly improve the assembly efficiency of the whole machine. Reduce assembly costs.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型实施例一的结构示意图; Fig. 1 is the structural representation of the utility model embodiment one;
图2为本实用新型实施例二的结构示意图; Fig. 2 is the structural representation of the second embodiment of the utility model;
图3为本实用新型实施例三的结构示意图; Fig. 3 is the structural representation of the utility model embodiment three;
图4为本实用新型实施例四的结构示意图。 Fig. 4 is a schematic structural diagram of Embodiment 4 of the present utility model.
具体实施方式 Detailed ways
实施例一: Embodiment one:
如图1所示,为本实用新型实施例一的结构示意图。一种豆浆机,包括机头和杯体(图中未画出),所述机头包括机头上盖和机头下盖1,所述机头下盖1内设有定子2、转子3、与转子3一体的转子轴4、对转子轴4前端进行定位的前端轴承51和对转子轴4后端进行定位的后端盖组件6,所述定子2与机头下盖1的内侧壁固定一体,所述定子2环绕转子3设置,且转子轴4前端穿过前端轴承51和机头下盖底部的轴孔11并伸入杯体内,所述前端轴承51和后端盖组件6固定于机头内。 As shown in FIG. 1 , it is a structural schematic diagram of Embodiment 1 of the present utility model. A soybean milk machine, including a machine head and a cup body (not shown in the figure), the machine head includes a machine head upper cover and a machine head lower cover 1, and a stator 2 and a rotor 3 are arranged in the machine head lower cover 1 , the rotor shaft 4 integrated with the rotor 3, the front end bearing 51 for positioning the front end of the rotor shaft 4, and the rear end cover assembly 6 for positioning the rear end of the rotor shaft 4, the inner side wall of the stator 2 and the lower cover 1 of the machine head Fixed as a whole, the stator 2 is arranged around the rotor 3, and the front end of the rotor shaft 4 passes through the front end bearing 51 and the shaft hole 11 at the bottom of the lower cover of the machine head and extends into the cup body, and the front end bearing 51 and the rear end cover assembly 6 are fixed in the nose.
其中,本实施例中,所述机头下盖为具有导磁性质的金属下盖,所述前端轴承焊接于金属下盖底部的轴孔11处,且前端轴承为防水密封轴承,其结构为在轴承上设置有防水密封圈,前端轴承在对转子轴进行定位的同时实现防水密封,可防止机头外部的水或水蒸汽通过轴孔11进入机头内,以避免机头进水、进渣造成电气元件损坏和影响食品卫生安全,同时,前端轴承由于为防水密封轴承,因此,转子轴上不需要再设置单独的轴密封结构,更进一步的减少了整机的零部件,节约成本。所述后端盖组件6包括后端轴承61和用于固定后端轴承61的后端盖62,所述后端盖62通过螺钉a固定于机头下盖1上。由于螺钉a的固定,后端盖62被径向限位于机头下盖内,使得后端盖组件可以对转子轴4的后端进行可靠定位,以防止转子轴4在转动的过程中产生较大的摆动幅度,后端轴承与后端盖可以一体制成,也可以通过组装成一体结构。 Wherein, in this embodiment, the lower cover of the machine head is a metal lower cover with magnetic properties, the front end bearing is welded to the shaft hole 11 at the bottom of the metal lower cover, and the front end bearing is a waterproof sealed bearing, and its structure is A waterproof sealing ring is arranged on the bearing, and the front end bearing realizes waterproof sealing while positioning the rotor shaft, which can prevent water or water vapor from the outside of the machine head from entering the machine head through the shaft hole 11, so as to avoid water and water entering the machine head. Slag causes damage to electrical components and affects food hygiene and safety. At the same time, since the front end bearing is a waterproof and sealed bearing, there is no need to install a separate shaft seal structure on the rotor shaft, which further reduces the parts of the whole machine and saves costs. The rear end cover assembly 6 includes a rear end bearing 61 and a rear end cover 62 for fixing the rear end bearing 61 , and the rear end cover 62 is fixed on the lower cover 1 of the machine head by screws a. Due to the fixation of the screw a, the rear end cover 62 is radially limited in the lower cover of the machine head, so that the rear end cover assembly can reliably position the rear end of the rotor shaft 4, so as to prevent the rotor shaft 4 from being relatively tight during rotation. With a large swing range, the rear end bearing and the rear end cover can be made in one piece, or can be assembled into an integrated structure.
本实施例中定子2通过胶粘的方式固定于金属下盖的内侧壁,实现定子2的牢固安装,不容易出现定子2与金属下盖的松脱。本实施例中的定子2为永磁体,转子3为线圈绕组,并且后端盖组件6还包括碳刷、换向器和散热风扇(图中未作标记),并且换向器和散热风扇都安装于转子轴4的后端,通过换向器实现电流方向转换,转子轴4与转子3持续转动,并带动散热风扇转动,加速了机头内的空气循环,实现机头快速散热。由于转子轴4转动的过程中,碳刷与换向器高速摩擦会产生大量碳粉,由于碳粉具有良好的导电性能,而且金属下盖也具有导电性,因此,为了防止金属下盖通过碳粉与带电碳刷电连通而使得消费者使用时发生触电事故,本实施例中,在金属下盖的内侧壁还设置有绝缘层12,该绝缘层可向下延伸至金属下盖的底部。 In this embodiment, the stator 2 is fixed on the inner side wall of the lower metal cover by gluing, so that the stator 2 is firmly installed, and the stator 2 is not easy to loosen from the lower metal cover. The stator 2 in this embodiment is a permanent magnet, the rotor 3 is a coil winding, and the rear end cover assembly 6 also includes a carbon brush, a commutator and a cooling fan (not marked in the figure), and the commutator and the cooling fan are both Installed on the rear end of the rotor shaft 4, the current direction is converted through the commutator, the rotor shaft 4 and the rotor 3 continue to rotate, and drive the cooling fan to rotate, which accelerates the air circulation in the machine head and realizes rapid heat dissipation of the machine head. Due to the high-speed friction between the carbon brush and the commutator during the rotation of the rotor shaft 4, a large amount of carbon powder will be generated. Since the carbon powder has good electrical conductivity, and the metal lower cover also has electrical conductivity, in order to prevent the metal lower cover from passing through the carbon The powder is electrically connected with the charged carbon brush to cause electric shock accidents when consumers use it. In this embodiment, an insulating layer 12 is also provided on the inner side wall of the metal lower cover, and the insulating layer can extend downward to the bottom of the metal lower cover.
本实施例中,由于定子、转子、转子轴、前端轴承、后端盖组件与机头下盖为一体结构,相比于传统豆浆机的电机与机头下盖为可拆连接,本实用新型电机的电机壳与机头下盖为同一部件,减少机头零部件的数量,不仅降低了整机的重量,也使得整机的成本更低。并且,相对于现有技术来说,由于机头下盖同时具有电机壳的作用,因此,机头下盖的直径可以更小,整机的防溢空间相应加大,不仅增大了豆浆机的制浆容量,也可以有效的降低制浆时浆液的溢出风险,大大的提升了豆浆机的安全使用性能。与此同时,转子轴高速转动产生的摩擦热量可以直接通过机头下盖传导至机头外,特别本实施例中机头下盖为金属下盖,热传导效果更好,可以大大的降低机头内的热量和电机的温升,不仅提升了整机的安全性能,也大大的提升了电机的寿命。另外,由于定子、转子、转子轴、前端轴承、后端盖组件与机头下盖为一体结构,相比于传统豆浆机的电机壳与机头下盖为刚性连接,本实用新型的豆浆机在制浆时,不会出现电机壳与机头下盖发生刚性振动碰撞,因此豆浆机的噪音值更低,不容易出现共振现象,提升了消费者使用豆浆机时的舒适体验。并且,本实用新型的结构紧凑可靠,大大的提升了整机装配效率。并且,本实用新型定子、转子、转子轴、前端轴承、后端盖组件与机头下盖一体组装形成组件后,可以大大的提升整机的装配效率,降低组装成本。 In this embodiment, since the stator, rotor, rotor shaft, front end bearing, rear end cover assembly and the lower cover of the machine head are integrally structured, compared with the detachable connection between the motor of the traditional soybean milk machine and the lower cover of the machine head, the utility model The motor casing of the motor and the lower cover of the machine head are the same part, which reduces the number of parts of the machine head, not only reduces the weight of the whole machine, but also makes the cost of the whole machine lower. Moreover, compared with the prior art, since the lower cover of the machine head also has the function of the motor housing, the diameter of the lower cover of the machine head can be smaller, and the overflow-proof space of the whole machine is correspondingly increased, which not only increases the amount of soybean milk The pulping capacity of the soybean milk machine can also effectively reduce the risk of slurry overflow during pulping, and greatly improve the safe use performance of the soybean milk machine. At the same time, the frictional heat generated by the high-speed rotation of the rotor shaft can be directly transmitted to the outside of the machine head through the lower cover of the machine head. Especially in this embodiment, the lower cover of the machine head is a metal lower cover, which has better heat conduction effect and can greatly reduce The internal heat and the temperature rise of the motor not only improve the safety performance of the whole machine, but also greatly improve the life of the motor. In addition, due to the integrated structure of the stator, rotor, rotor shaft, front end bearing, rear end cover assembly and the lower cover of the machine head, compared with the rigid connection between the motor shell and the lower cover of the machine head of the traditional soymilk machine, the soymilk of the present utility model When the machine is making pulp, there will be no rigid vibration collision between the motor casing and the lower cover of the machine head, so the noise value of the soybean milk machine is lower, and resonance is not easy to occur, which improves the comfort experience of consumers when using the soybean milk machine. Moreover, the utility model has a compact and reliable structure, which greatly improves the assembly efficiency of the whole machine. Moreover, after the stator, rotor, rotor shaft, front end bearing, rear end cover assembly and machine head lower cover of the utility model are integrally assembled to form an assembly, the assembly efficiency of the whole machine can be greatly improved and the assembly cost can be reduced.
需要说明的是,本实施例中,定子不限于胶粘的方式固定于机头下盖的内侧壁,还可以通过嵌装、卡装、铆接、螺钉固定等方式安装。并且,定子也可以为线圈绕组,此时,可以将线圈绕组缠绕于环形安装架上,再将环形安装架固定于机头下盖的内侧壁上,实现定子与机头下盖的间接固定一体。并且,当定子为线圈绕组时,转子为永磁体。当为有刷电机时,后端盖组件内设置有碳刷和换向器,而当为无刷电机时,则后端盖组件内不设置碳刷和换向器,而由电控程序控制换向。还需要说明的是,本实施例中,前端轴承与机头下盖的固定也不限于焊接,在机头下盖底部的轴孔处也可以设置容纳前端轴承的凹腔,前端轴承可以嵌装于凹腔内,或者卡装、铆接、螺钉固定等方式。当然,前端轴承既可以为滚珠轴承,也可以为滑动轴承。对于本实施例来说,机头下盖为单层金属下盖时,所取得的机头散热效果最佳。而机头下盖为单层塑料下盖时,则机头的振动噪音值更低,成本也更低。而当机头下盖为塑料下盖和金属下盖,或者机头下盖为双层金属下盖结构时,则机头的整体强度更强,不容易出现断裂现象。需要说明的是,本实施例的上述结构及结构的变形也可以适用于本实用新型的其它实施例。 It should be noted that, in this embodiment, the stator is not limited to being fixed on the inner side wall of the lower cover of the machine head by gluing, and can also be installed by means of embedded fitting, clip fitting, riveting, screw fixing and the like. Moreover, the stator can also be a coil winding. At this time, the coil winding can be wound on the ring mounting frame, and then the ring mounting frame can be fixed on the inner side wall of the lower cover of the machine head to realize the indirect fixed integration of the stator and the lower cover of the machine head. . And, when the stator is a coil winding, the rotor is a permanent magnet. When it is a brushed motor, there are carbon brushes and commutators in the rear end cover assembly, and when it is a brushless motor, there are no carbon brushes and commutator in the rear end cover assembly, but it is controlled by an electronic control program. change direction. It should also be noted that in this embodiment, the fixing of the front end bearing and the lower cover of the machine head is not limited to welding, and a cavity for accommodating the front end bearing can also be provided at the shaft hole at the bottom of the lower cover of the machine head, and the front end bearing can be embedded In the concave cavity, or clamped, riveted, screwed and other methods. Of course, the front end bearing can be either a ball bearing or a sliding bearing. For this embodiment, when the lower cover of the machine head is a single-layer metal lower cover, the heat dissipation effect of the machine head is the best. And when the lower cover of the machine head is a single-layer plastic lower cover, the vibration noise value of the machine head is lower, and the cost is also lower. And when the lower cover of the machine head is a plastic lower cover and a metal lower cover, or when the lower cover of the machine head is a double-layer metal lower cover structure, the overall strength of the machine head is stronger, and it is not easy to break. It should be noted that the above-mentioned structures and structural modifications of this embodiment can also be applied to other embodiments of the present utility model.
实施例二: Embodiment two:
如图2所示,为本实用新型实施例二的结构示意图。与实施例一不同之处在于:本实施例中,所述机头下盖1具有安装定子2的桶状安装部13,并且定子2与机头下盖1之间设置有环形导磁圈7,且环形导磁圈7由定子2与桶状安装部13夹紧固定。并且,后端盖组件6通过螺钉b固定于环形导磁圈7上。在位于机头下盖的底部轴孔11处设置有凹腔14,凹腔内设置有套设置于转子轴4上的轴密封件8,前端轴承51嵌装于凹腔14内,并压紧轴密封件8密封转子轴4与轴孔11。 As shown in FIG. 2 , it is a schematic structural diagram of Embodiment 2 of the present utility model. The difference from Embodiment 1 is that in this embodiment, the lower head cover 1 has a barrel-shaped mounting part 13 for installing the stator 2, and an annular magnetic permeable ring 7 is arranged between the stator 2 and the lower head cover 1 , and the annular magnetic permeable ring 7 is clamped and fixed by the stator 2 and the barrel-shaped installation part 13 . Moreover, the rear end cover assembly 6 is fixed on the ring-shaped magnetic permeable ring 7 by screws b. A concave cavity 14 is provided at the bottom shaft hole 11 of the lower cover of the machine head, and a shaft seal 8 set on the rotor shaft 4 is arranged in the concave cavity. The front end bearing 51 is embedded in the concave cavity 14 and pressed tightly. The shaft seal 8 seals the rotor shaft 4 and the shaft hole 11 .
本实施例中的环形导磁圈包裹于定子的外围,从而能够形成封闭的磁场,利于转子持续切割磁力线受力转动。并且本实施例中,环形导磁圈的厚度为W,当W较小,即W<1mm时,由于环形导磁圈厚度较小,环形导磁圈聚集磁场的能力较弱,从而使得转子及转子轴的转动受力较小,转子轴输出的转速及力矩变弱,豆浆机制浆的性能将受到影响。而当W>5mm时,环形导磁圈聚集磁场的能力较强,形成磁场回路也较强,转子及转子轴输出的力矩及转速大大提升,但与此同时,机头的整体体积也会加大,不仅增大了机头的重量和整机的成本,而且机头整体的防溢空间也变小,长时间制浆有存在浆液溢出的风险。因此,本实施例中,环形导磁圈的厚度W设置为1mm~5mm,其中,环形导磁圈优选为1.5mm~3mm。 In this embodiment, the ring-shaped magnetically permeable ring is wrapped around the periphery of the stator, so as to form a closed magnetic field, which is beneficial for the rotor to continuously cut the magnetic field lines and rotate under force. And in this embodiment, the thickness of the annular magnetic coil is W. When W is small, that is, when W<1mm, because the thickness of the annular magnetic coil is small, the ability of the annular magnetic coil to gather the magnetic field is weak, so that the rotor and the The rotating force of the rotor shaft is small, the output speed and torque of the rotor shaft become weaker, and the performance of the soybean milk machine will be affected. And when W>5mm, the ability of the annular magnetic coil to gather the magnetic field is stronger, forming a magnetic field circuit is also stronger, the output torque and speed of the rotor and the rotor shaft are greatly improved, but at the same time, the overall volume of the machine head will also increase. Large size not only increases the weight of the machine head and the cost of the whole machine, but also reduces the overall anti-overflow space of the machine head, and there is a risk of slurry overflow during long-term pulping. Therefore, in this embodiment, the thickness W of the annular magnetic permeable coil is set to be 1 mm to 5 mm, wherein the annular magnetic permeable coil is preferably 1.5 mm to 3 mm.
需要说明的是,本实施例中,当机头下盖的桶状安装部由具有导磁性(含有铁、钴、镍及其合金等能够直接或间接产生磁性的物质)的材料制成时,桶状安装部也具聚集磁场,形成磁通回路的作用,即桶状安装部为环形导磁圈,转子及转子轴也能受磁力作用发生转动。此时,机头下盖相比于现有技术的机头下盖厚度较厚,一般优选为1.5mm~2.5mm,由于机头下盖的厚度增加,因此,豆浆机的机头强度更强,相比于现有技术不容易出现机头下盖断裂或者变形现象。而当桶状安装部与定子之间再安装如本实施例的环形导磁圈时,则环形导磁圈具有聚磁、增磁作用,使得形成的回路磁场更强,进一步提升了豆浆机的整体制浆性能。本实施例中,环形导磁圈与机头下盖的固定方式与实施例一中定子与机头下盖的固定方式相同,因此,定子与机头下盖的固定方式不限于直接固定,也可以通过环形导磁圈间接固定于机头下盖的内侧壁上。还需要说明的是,本实施例中,后端盖组件固定于环形导磁圈上,后端盖组件也可以直接固定于定子上。需要说明的是,本实施例的上述结构及结构的变形也可以适用于本实用新型的其它实施例。 It should be noted that, in this embodiment, when the barrel-shaped installation part of the lower cover of the machine head is made of a material with magnetic permeability (containing materials such as iron, cobalt, nickel and their alloys that can directly or indirectly generate magnetism), The barrel-shaped mounting part also has the function of gathering the magnetic field and forming a magnetic flux circuit, that is, the barrel-shaped mounting part is a ring-shaped magnetic conducting ring, and the rotor and the rotor shaft can also be rotated by the magnetic force. At this time, the lower cover of the machine head is thicker than the lower cover of the machine head in the prior art, and is generally preferably 1.5mm~2.5mm. Because the thickness of the lower cover of the machine head increases, the strength of the machine head of the soybean milk machine is stronger. Compared with the prior art, it is not easy to break or deform the lower cover of the machine head. And when the annular magnetic coil of this embodiment is installed between the barrel-shaped installation part and the stator, the annular magnetic coil has the functions of gathering magnetism and increasing magnetism, making the formed loop magnetic field stronger, and further improving the performance of the soya-bean milk maker. Overall pulping performance. In this embodiment, the fixing method of the ring-shaped magnetic coil and the lower cover of the machine head is the same as the fixing method of the stator and the lower cover of the machine head in Embodiment 1. Therefore, the fixing method of the stator and the lower cover of the machine head is not limited to direct fixing. It can be indirectly fixed on the inner side wall of the lower cover of the machine head through the annular magnetic ring. It should also be noted that, in this embodiment, the rear end cover assembly is fixed on the annular magnetic permeable ring, and the rear end cover assembly may also be directly fixed on the stator. It should be noted that the above-mentioned structures and structural modifications of this embodiment can also be applied to other embodiments of the present utility model.
实施例三: Embodiment three:
如图3所示,为本实用新型的第三种实施例。本实施例与前述实施例不同之处在于:本实施例中,所述机头内设有固定前端轴承51的固定件52,所述固定件52通过螺钉c从机头下盖1的外部固定于机头下盖1的底部。并且所述固定件52边缘设置有向上延伸且贯穿定子2中心的连接支架53,所述后端盖62与连接支架53通过螺钉d固定一体,同时,机头下盖1的内侧壁对后端盖62的边缘进行径向限位,可防止后端盖由于径向摆动而无法对转子轴的后端进行定位。另外,位于桶状安装部13的外侧壁设置有环形导磁圈7,该环形导磁圈7位于桶状安装部13上与定子2对应处,且环形导磁圈7为与桶状安装部13一体成型的导磁层。 As shown in Figure 3, it is the third embodiment of the present utility model. The difference between this embodiment and the preceding embodiments is that in this embodiment, a fixing member 52 for fixing the front end bearing 51 is provided inside the machine head, and the fixing member 52 is fixed from the outside of the lower cover 1 of the machine head by screws c At the bottom of the lower cover 1 of the machine head. And the edge of the fixing part 52 is provided with a connecting bracket 53 extending upwards and penetrating the center of the stator 2. The rear end cover 62 and the connecting bracket 53 are fixed together by screws d. The radial limit of the edge of the cover 62 can prevent the rear end cover from being unable to position the rear end of the rotor shaft due to radial swing. In addition, the outer wall of the barrel-shaped mounting part 13 is provided with an annular magnetically permeable ring 7, the annular magnetically permeable ring 7 is located on the barrel-shaped mounting part 13 corresponding to the stator 2, and the annular magnetically permeable ring 7 is in line with the barrel-shaped mounting part 13 One-piece magnetically conductive layer.
本实施例中,机头下盖的厚度与现有技术相同,而为了有效增强转子及转子轴的受力,提升豆浆机的制浆性能,本实施例中,导磁层的厚度一般优选为1mm~4mm,该范围内,在保护豆浆机制浆性能的同时,实现整机外观美观、安全制浆,并且机头下盖强度增强,不容易出现机头下盖断裂现象。所述导磁层可以为在机头下盖上喷镀的导磁涂层,也可以为具有导磁性部件与机头下盖一体制成。 In this embodiment, the thickness of the lower cover of the machine head is the same as that of the prior art, and in order to effectively enhance the force of the rotor and the rotor shaft and improve the pulping performance of the soymilk machine, in this embodiment, the thickness of the magnetic layer is generally preferably 1mm~4mm, within this range, while protecting the pulp performance of the soybean milk machine, the appearance of the whole machine can be realized, and the pulp can be safely produced, and the strength of the lower cover of the machine head is enhanced, and the phenomenon of breakage of the lower cover of the machine head is not easy to occur. The magnetically permeable layer can be a magnetically permeable coating sprayed on the lower cover of the machine head, or can be made integrally with the magnetically permeable parts and the lower cover of the machine head.
本实施例与上述实施例具有相同的有益效果,此处不再赘述。需要指出的是,与机头下盖一体成型的导磁层也可以位于机头下盖的内侧壁。固定件与机头下盖的固定方式不限于本实施例的螺钉固定,也可以为焊接、铆接、螺纹连接等安装方式。需要说明的是,本实施例的上述结构及结构的变形也可以适用于本实用新型的其它实施例。 This embodiment has the same beneficial effects as the above-mentioned embodiments, which will not be repeated here. It should be pointed out that the magnetic permeable layer formed integrally with the lower cover of the machine head can also be located on the inner side wall of the lower cover of the machine head. The fixing method of the fixing member and the lower cover of the machine head is not limited to the screw fixing in this embodiment, and also can be welding, riveting, threaded connection and other installation methods. It should be noted that the above-mentioned structures and structural modifications of this embodiment can also be applied to other embodiments of the present utility model.
实施例四: Embodiment four:
如图4所示,为本实用新型的第四种实施例。本实施例与上述实施例不同之处在于:本实施例中,固定件52通过螺钉e从机头内部固定于机头下盖1的底部,并且机头上盖10上设有压持部101,所述压持部101压紧后端盖62于机头下盖1的安装台阶14上,并且机头下盖1上设置有对后端盖62进行径向限位的限位筋15。 As shown in Figure 4, it is the fourth embodiment of the present utility model. The difference between this embodiment and the above-mentioned embodiments is that in this embodiment, the fixing member 52 is fixed to the bottom of the lower cover 1 of the machine head from the inside of the machine head through the screw e, and the upper cover 10 of the machine head is provided with a holding part 101 , the pressing part 101 presses the rear end cover 62 on the installation step 14 of the lower head cover 1 , and the lower head cover 1 is provided with limiting ribs 15 for radially limiting the rear end cover 62 .
本实施例中,后端盖由压持部压紧固定于机头下盖上,从而整机的拆卸和维修更加方便。由于后端盖组件对转子轴的后端具有定位作用,因此,后端盖的安装不限于本实施例及上述实施例的安装,还可以通过其它方式固定于机头内。比如:后端盖通过吊装的方式固定于机头上盖上,或者,机头内设置有综合板组件或者安装支架,后端盖通过吊装的方式固定于综合板组件或者安装支架上;或者,所述机头内设置有综合板组件或者压持件,后端盖通过压装的方式由综合板组件或者压持件压紧固定于机头下盖上。另外,本实施例中的安装台阶可以为水平状,也可以具有一定的锥度,该结构以方便后端盖组件的安装为宜。需要说明的是,本实施例的上述结构及结构的变形也可以适用于本实用新型的其它实施例。 In this embodiment, the rear end cover is pressed and fixed on the lower cover of the machine head by the pressing part, so that the disassembly and maintenance of the whole machine are more convenient. Since the rear end cover assembly has a positioning effect on the rear end of the rotor shaft, the installation of the rear end cover is not limited to the installation in this embodiment and the above embodiment, and can also be fixed in the machine head by other means. For example: the rear end cover is fixed on the upper cover of the machine head by hoisting, or the integrated board assembly or mounting bracket is arranged in the machine head, and the rear end cover is fixed on the integrated board assembly or mounting bracket by hoisting; or, The machine head is provided with an integrated plate assembly or a holding member, and the rear end cover is pressed and fixed on the lower cover of the machine head by the integrated plate assembly or the holding member by means of press fitting. In addition, the installation step in this embodiment can be horizontal or have a certain taper, and this structure is suitable for facilitating the installation of the rear end cover assembly. It should be noted that the above-mentioned structures and structural modifications of this embodiment can also be applied to other embodiments of the present utility model.
熟悉本领域的技术人员应该明白本实用新型包括但不限于附图和上面具体实施方式中描述的内容。任何不偏离本实用新型的功能和结构原理的修改都将包括在权利要求书的范围中。 Those skilled in the art should understand that the present utility model includes but is not limited to the contents described in the accompanying drawings and the above specific embodiments. Any modifications that do not deviate from the functional and structural principles of the present utility model shall be included in the scope of the claims.
Claims (10)
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| CN201520095721.5U CN204483869U (en) | 2015-02-11 | 2015-02-11 | A kind of soy bean milk making machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108173379A (en) * | 2018-01-18 | 2018-06-15 | 深圳市荣昌鑫电机有限公司 | A kind of juice extractor water proof machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108173379A (en) * | 2018-01-18 | 2018-06-15 | 深圳市荣昌鑫电机有限公司 | A kind of juice extractor water proof machine |
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