CN204477662U - A kind of lithium grease lubricating grease automatic filling device - Google Patents
A kind of lithium grease lubricating grease automatic filling device Download PDFInfo
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- CN204477662U CN204477662U CN201520148086.2U CN201520148086U CN204477662U CN 204477662 U CN204477662 U CN 204477662U CN 201520148086 U CN201520148086 U CN 201520148086U CN 204477662 U CN204477662 U CN 204477662U
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- 239000004519 grease Substances 0.000 title claims abstract description 53
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 30
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 13
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 13
- 238000005461 lubrication Methods 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 61
- 238000007789 sealing Methods 0.000 description 10
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 210000002445 nipple Anatomy 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 239000002199 base oil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002562 thickening agent Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及车辆集中润滑技术领域,具体涉及一种锂基脂润滑脂自动加注装置。The utility model relates to the technical field of vehicle centralized lubrication, in particular to an automatic filling device for lithium-based grease lubricating grease.
背景技术Background technique
随着汽车行业飞速发展,汽车运动零部件的摩擦副所造成的能量损失和磨损变得不容忽视,润滑系统起着至关重要的作用,在我国相关规定中,汽车底盘集中润滑系统已经成为高二级以上大中型客车的必须装置。而集中润滑系统中的主要部分即为润滑脂,润滑脂是由基础油、稠化剂和各种添加剂所形成的一种结构分散体系,是典型的非牛顿流体,由于润滑脂在集中润滑系统中流动的复杂性,长期以来集中润滑系统的结构设计主要依赖于工程技术人员的经验和技巧,具有很大的盲目性,致使集中润滑系统存在各摩擦副的润滑效果欠佳,润滑脂消耗量偏大,油箱底部油脂沉积变质,分油器终端注脂压力不足等问题。集中润滑系统中润滑脂一般是通过自动注油器来定时为车辆待润滑部位加注润滑脂。如公布号为CN203286249U的专利文件便公开了一种自动注油器,它包括杯体,杯体外壁上设有注油口,注油口用干油嘴封闭,杯体壁上设有注油通道,注油通道的一端与注油口连通,注油通道的另一端与设在杯底上的进油口连通,杯体底部固定有连接杆,连接杆下部外壁上有供与各种设备螺纹连接的螺纹,连接杆内开有通孔,杯体在对应连接杆通孔处也开有通孔,连接杆上的通孔和杯体上的通孔相连通,还包括杯盖,杯盖和杯体螺纹连接,杯盖顶部有孔,杯盖内有加油杆,加油杆的底部固定有密封圆盘,密封圆盘的外圆上开有环形槽,环形密封圈装在密封圆盘的环形。该方案通过弹簧驱动加油杆和密封圆盘对杯盖内的润滑脂进行加压,显然,弹簧在不同的伸展长度下具有不同的弹力,即其对润滑脂的加压力度会发生变化,使得润滑脂的出油压力不断变化,影响了润滑端口的出油量和润滑效率;且在润滑脂消耗完后,需要从油嘴加注新的润滑脂,而驱动密封圆盘上移的动力是来之润滑脂的加注压力,当弹簧压缩时弹力最大,其与加注压力方向相反,当弹力大于加注压力时,润滑脂就不能继续加注了,容易导致杯盖内的润滑脂量不满,需要频繁加注,人力和时间消耗较多。With the rapid development of the automobile industry, the energy loss and wear caused by the friction pairs of automobile moving parts cannot be ignored. The lubrication system plays a vital role. In the relevant regulations of our country, the centralized lubrication system of automobile chassis has become a high It is a necessary device for large and medium-sized passenger cars above the grade. The main part of the centralized lubrication system is grease, which is a structural dispersion system formed by base oil, thickener and various additives, and is a typical non-Newtonian fluid. Due to the complexity of the medium flow, the structural design of the centralized lubrication system has been mainly dependent on the experience and skills of engineers and technicians for a long time. Too large, grease deposits and deterioration at the bottom of the fuel tank, insufficient grease injection pressure at the end of the oil separator, etc. The lubricating grease in the centralized lubrication system is generally filled with lubricating grease for the parts of the vehicle to be lubricated regularly through the automatic lubricator. The patent document CN203286249U just discloses a kind of automatic lubricator as publication number, and it comprises cup body, is provided with oil filling port on the outer wall of cup, and oil filling port is closed with dry grease nipple, is provided with oil filling channel on the cup body wall, and the oil filling channel One end communicates with the oil injection port, and the other end of the oil injection channel communicates with the oil inlet located on the bottom of the cup. A connecting rod is fixed on the bottom of the cup body. There are threads on the outer wall of the lower part of the connecting rod for threaded connection with various equipment. The inner opening of the connecting rod There are through holes, and the cup body also has a through hole at the corresponding connecting rod through hole. The through hole on the connecting rod communicates with the through hole on the cup body. There is a hole at the top, a refueling rod is arranged in the cup cover, a sealing disc is fixed on the bottom of the refueling rod, an annular groove is arranged on the outer circle of the sealing disc, and an annular sealing ring is contained in the ring of the sealing disc. This solution pressurizes the lubricating grease in the cup cover through the spring-driven refueling rod and the sealing disc. Obviously, the spring has different elastic forces under different stretching lengths, that is, its pressure on the lubricating grease will change, so that The oil outlet pressure of the grease is constantly changing, which affects the oil output and lubrication efficiency of the lubrication port; and after the grease is consumed, new grease needs to be added from the grease nipple, and the power to drive the sealing disc to move up comes from The filling pressure of the lubricating grease, when the spring is compressed, the elastic force is the largest, which is opposite to the filling pressure direction. When the elastic force is greater than the filling pressure, the lubricating grease can no longer be filled, and it is easy to cause the amount of lubricating grease in the cup cover to be insufficient. , requires frequent refilling, and consumes more manpower and time.
实用新型内容Utility model content
本实用新型旨在提供一种锂基脂润滑脂自动加注装置,以解决现有自动注油器中所存在的输送压力不断变化、出油量和润滑效率低、润滑脂加注不满、需要多次加注、人力和时间消耗多的问题。The utility model aims to provide an automatic filling device for lithium-based grease lubricating grease to solve the existing problems in the existing automatic lubricating device, such as constant change of conveying pressure, low oil output and low lubrication efficiency, dissatisfaction with filling of lubricating grease, and excessive The problem of multiple fillings, manpower and time consumption.
本实用新型是通过如下技术方案予以实现的:The utility model is achieved through the following technical solutions:
一种锂基脂润滑脂自动加注装置,包括顶部开有圆形槽的支座,支座上固接有油桶,油桶卡装在支座顶部的圆形槽内,油桶底端设有抽油管,抽油管从支座底端伸出后末端固接在油泵上,油泵上设有出油管,所述油桶内设有一圆形的活塞,活塞顶端中部安装有螺杆,螺杆上端从油桶顶部伸出,油桶顶端中部固接有轴套,螺杆上端插入该轴套内,轴套顶端安装有可自由转动的副锥形齿轮,副锥形齿轮中部开有与螺杆外螺纹相匹配的螺纹孔;油桶顶端边缘还通过电机座安装有电机,电机输出端设有转轴,转轴末端固接有与所述副锥形齿轮相啮合的主锥形齿轮。An automatic filling device for lithium-based grease, comprising a support with a circular groove on the top, an oil barrel is fixedly connected to the support, the oil barrel is clamped in the circular groove on the top of the support, and the bottom of the oil barrel is An oil suction pipe is provided, and the end of the oil suction pipe protrudes from the bottom of the support and is fixedly connected to the oil pump. The oil pump is provided with an oil outlet pipe. A circular piston is arranged inside the oil barrel, and a screw is installed in the middle of the top of the piston. The upper end of the screw is Protruding from the top of the oil drum, the middle part of the top of the oil drum is fixed with a shaft sleeve, the upper end of the screw is inserted into the sleeve, the top of the shaft sleeve is equipped with a secondary bevel gear that can rotate freely, and the middle part of the secondary bevel gear has an external thread that is compatible with the screw. Matching threaded holes; the top edge of the oil barrel is also equipped with a motor through the motor seat, the output end of the motor is provided with a rotating shaft, and the end of the rotating shaft is fixedly connected with the main bevel gear meshed with the secondary bevel gear.
所述油桶底部边缘开有通孔,通孔内设有止回阀,止回阀外部设有油嘴,油嘴伸出支座边缘。The bottom edge of the oil barrel is provided with a through hole, and a check valve is arranged in the through hole, and an oil nozzle is arranged outside the check valve, and the oil nozzle protrudes from the edge of the support.
所述螺杆底端套接有轴承,该轴承外侧固接在活塞内。The bottom end of the screw rod is sleeved with a bearing, and the outer side of the bearing is fixedly connected in the piston.
所述轴套与螺杆之间留有1-2mm的间隙。There is a gap of 1-2 mm between the shaft sleeve and the screw rod.
所述活塞边缘嵌装有密封圈。A sealing ring is embedded on the edge of the piston.
所述螺杆顶端固接有限位块。A limit block is fixedly connected to the top of the screw.
本实用新型的有益效果是:The beneficial effects of the utility model are:
与现有技术相比,本实用新型提供的锂基脂润滑脂自动加注装置,通过电机驱动主锥形齿轮带动副锥形齿轮旋转,进而驱动螺杆发生转动,由于副锥形齿轮的位置不变,所以螺杆即可作垂直方向移动,螺杆底端的活塞即可完成对油桶内的润滑脂进行加压,相较于传统的弹簧加压,本实用新型具有压力恒定的优点,不会出现压力过低导致出油量少和润滑效果差的问题;且在加注新的润滑脂时,可将螺杆升至最高,即可通过油嘴快速加注,不会出现油桶内压力过高无法加注满的情况,保证每次加注润滑脂的量足够使用,避免多次频繁加注,能有效节省人力和时间,提高效率。Compared with the prior art, the lithium-based grease automatic filling device provided by the utility model drives the main bevel gear to rotate the auxiliary bevel gear through the motor, and then drives the screw to rotate. Since the position of the auxiliary bevel gear is not change, so the screw can move vertically, and the piston at the bottom of the screw can pressurize the lubricating grease in the oil barrel. Compared with the traditional spring pressurization, the utility model has the advantage of constant pressure and will not appear Too low pressure leads to the problems of less oil output and poor lubricating effect; and when adding new grease, the screw can be raised to the highest level, and the oil can be quickly filled through the grease nozzle, and there will be no excessive pressure in the oil tank to prevent In the case of full filling, ensure that the amount of lubricating grease is sufficient for each filling, and avoid multiple frequent fillings, which can effectively save manpower and time and improve efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1-支座,2-油桶,3-活塞,4-轴套,5-副锥形齿轮,6-螺杆,7-主锥形齿轮,8-转轴,9-电机,10-电机座,11-油嘴,12-止回阀,13-抽油管,14-油泵,15-出油管,16-密封圈,17-限位块,18-轴承。In the figure: 1-support, 2-oil barrel, 3-piston, 4-shaft sleeve, 5-secondary bevel gear, 6-screw, 7-main bevel gear, 8-rotating shaft, 9-motor, 10- Motor seat, 11-oil nozzle, 12-check valve, 13-oil suction pipe, 14-oil pump, 15-oil outlet pipe, 16-sealing ring, 17-limit block, 18-bearing.
具体实施方式Detailed ways
以下结合附图对本实用新型的技术方案作进一步说明,但所要求的保护范围并不局限于所述;Below in conjunction with accompanying drawing, the technical scheme of the present utility model will be further described, but the required protection scope is not limited to the description;
如图1所示,本实用新型提供的锂基脂润滑脂自动加注装置,包括顶部开有圆形槽的支座1,支座1上固接有油桶2,油桶2卡装在支座1顶部的圆形槽内,油桶2底端设有抽油管13,抽油管13从支座1底端伸出后末端固接在油泵14上,油泵14上设有出油管15,所述油桶2内设有一圆形的活塞3,活塞3顶端中部安装有螺杆6,螺杆6上端从油桶2顶部伸出,油桶2顶端中部固接有轴套4,螺杆6上端插入该轴套4内,轴套4顶端安装有可自由转动的副锥形齿轮5,副锥形齿轮5中部开有与螺杆6外螺纹相匹配的螺纹孔;油桶2顶端边缘还通过电机座10安装有电机9,电机9输出端设有转轴8,转轴8末端固接有与所述副锥形齿轮5相啮合的主锥形齿轮7。通过电机9驱动主锥形齿轮7带动副锥形齿轮5旋转,进而驱动螺杆6转动,由于副锥形齿轮5的位置不变,所以螺杆6即可作垂直方向移动,螺杆6底端的活塞3即可完成对油桶2内的润滑脂进行加压,相较于传统的弹簧加压,本实用新型具有压力恒定的优点,不会出现压力过低导致出油量少和润滑效果差的问题。As shown in Figure 1, the lithium-based grease automatic filling device provided by the utility model includes a support 1 with a circular groove on the top, an oil barrel 2 is fixedly connected to the support 1, and the oil barrel 2 is clamped on the In the circular groove at the top of the support 1, the bottom end of the oil barrel 2 is provided with an oil suction pipe 13, and the end of the oil suction pipe 13 protrudes from the bottom end of the support 1 and is fixedly connected to the oil pump 14, and the oil pump 14 is provided with an oil outlet pipe 15, A circular piston 3 is arranged inside the oil barrel 2, and a screw rod 6 is installed in the middle part of the top of the piston 3. The upper end of the screw rod 6 protrudes from the top of the oil barrel 2, and a shaft sleeve 4 is fixedly connected to the middle part of the top end of the oil barrel 2, and the upper end of the screw rod 6 is inserted into the Inside the bushing 4, a free-rotating secondary bevel gear 5 is installed on the top of the bushing 4, and the middle part of the secondary bevel gear 5 has a threaded hole matching the external thread of the screw rod 6; the top edge of the oil drum 2 also passes through the motor seat 10 is equipped with a motor 9, the output end of the motor 9 is provided with a rotating shaft 8, and the end of the rotating shaft 8 is fixedly connected with a main bevel gear 7 meshing with the auxiliary bevel gear 5. The main bevel gear 7 driven by the motor 9 drives the auxiliary bevel gear 5 to rotate, and then the screw rod 6 is driven to rotate. Since the position of the auxiliary bevel gear 5 remains unchanged, the screw rod 6 can move vertically, and the piston 3 at the bottom end of the screw rod 6 The lubricating grease in the oil barrel 2 can be pressurized. Compared with the traditional spring pressurization, the utility model has the advantage of constant pressure, and there will be no problems of low oil output and poor lubricating effect caused by too low pressure. .
所述油桶2底部边缘开有通孔,通孔内设有止回阀12,止回阀12外部设有油嘴11,油嘴11伸出支座1边缘。通过油嘴11即可快速对油桶2内进行润滑脂加注,且通过止回阀12避免润滑脂回流。The bottom edge of the oil barrel 2 is provided with a through hole, and a check valve 12 is arranged in the through hole, and an oil nozzle 11 is arranged outside the check valve 12, and the oil nozzle 11 protrudes from the edge of the support 1 . Grease can be quickly filled into the oil barrel 2 through the grease nozzle 11, and grease backflow can be avoided through the check valve 12.
所述螺杆6底端套接有轴承18,该轴承18外侧固接在活塞3内,通过轴承18连接螺杆6和活塞3,螺杆6即可在活塞3上自由转动,减少了摩擦损耗。The bottom end of the screw rod 6 is sleeved with a bearing 18, the outer side of the bearing 18 is fixed in the piston 3, and the screw rod 6 and the piston 3 are connected through the bearing 18, so that the screw rod 6 can rotate freely on the piston 3, reducing friction loss.
为了避免发生干涉影响螺杆6转动,所述轴套4与螺杆6之间留有1-2mm的间隙。In order to avoid interference affecting the rotation of the screw rod 6 , a gap of 1-2 mm is left between the bushing 4 and the screw rod 6 .
为了提高活塞3的密封性能,所述活塞3边缘嵌装有密封圈16。In order to improve the sealing performance of the piston 3 , a sealing ring 16 is embedded on the edge of the piston 3 .
为了避免螺杆完全伸入油桶2,所述螺杆6顶端固接有限位块17。In order to prevent the screw rod from fully extending into the oil drum 2 , a limit block 17 is fixedly connected to the top of the screw rod 6 .
使用时一般分为两种状态,其一是满油加压,其二是空油加注。It is generally divided into two states during use, one is full oil pressurization, and the other is empty oil filling.
加压时,油桶2内的润滑脂为满载状态,启动电机9,电机9带动转轴8转动,转轴8即可带动主锥形齿轮7转动,而主锥形齿轮7即可驱动与其相啮合的副锥形齿轮5转动,由于副锥形齿轮5的位置不会随着转动发生移动,所以副锥形齿轮5即可通过中部开设的螺纹孔驱动螺杆6转动,螺杆6即可向下移动来推动活塞3下移,随着活塞3的下移即实现了对油桶2内的润滑脂的加压,加压后的润滑脂通过油桶2底端的抽油管13进入油泵14,油泵14即可将润滑脂送入出油管15再分别输送至不同的润滑端口。When pressurized, the lubricating grease in the oil barrel 2 is fully loaded, start the motor 9, the motor 9 drives the rotating shaft 8 to rotate, and the rotating shaft 8 can drive the main bevel gear 7 to rotate, and the main bevel gear 7 can drive and mesh with it The auxiliary bevel gear 5 rotates, because the position of the auxiliary bevel gear 5 will not move with the rotation, so the auxiliary bevel gear 5 can drive the screw 6 to rotate through the threaded hole opened in the middle, and the screw 6 can move downward To push the piston 3 to move down, with the downward movement of the piston 3, the lubricating grease in the oil drum 2 is pressurized. That is, the lubricating grease can be sent into the oil outlet pipe 15 and then sent to different lubricating ports respectively.
当润滑脂消耗完后,需要加入新的润滑脂时,电机9反转,副锥形齿轮5驱动螺杆6上移,这时活塞3上移,同时通过油嘴11向油桶2内加注润滑脂,直到活塞3提高到最高位置。When the lubricating grease is exhausted and new lubricating grease needs to be added, the motor 9 reverses, and the auxiliary bevel gear 5 drives the screw 6 to move upwards. At this time, the piston 3 moves upwards, and at the same time, lubricates the oil tank 2 through the oil nozzle 11. Grease until piston 3 is raised to the highest position.
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2015
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| CN107559573A (en) * | 2017-10-18 | 2018-01-09 | 新乡市恒星科技有限责任公司 | A kind of filling bucket fetching device of lubricating grease |
| CN108533939A (en) * | 2018-04-28 | 2018-09-14 | 芜湖超源力工业设计有限公司 | A kind of novel seal cap oiling machine |
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| CN109204907A (en) * | 2018-09-14 | 2019-01-15 | 天津市津冠润滑脂有限公司 | A kind of lubricating grease subpackage apparatus guaranteeing lubricating quality |
| CN110329789A (en) * | 2019-07-30 | 2019-10-15 | 南京涵铭置智能科技有限公司 | A kind of automatic adjustable industrial robot |
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| CN112128601A (en) * | 2020-09-27 | 2020-12-25 | 占林峰 | Centrifugal drill bit measuring instrument oiling machine |
| CN112196985A (en) * | 2020-10-13 | 2021-01-08 | 荆门麦隆珂机器人科技有限公司 | Method for dispersedly filling gear box lubricating grease |
| CN112097086A (en) * | 2020-10-20 | 2020-12-18 | 陕西赫力机械工程有限责任公司 | Maintenance-free rack gear mechanism |
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