CN204476416U - The simple and easy sliding form apparatus of a kind of vertical shaft concrete lining - Google Patents

The simple and easy sliding form apparatus of a kind of vertical shaft concrete lining Download PDF

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CN204476416U
CN204476416U CN201520103201.4U CN201520103201U CN204476416U CN 204476416 U CN204476416 U CN 204476416U CN 201520103201 U CN201520103201 U CN 201520103201U CN 204476416 U CN204476416 U CN 204476416U
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lifting frame
enclosure
template
formwork
concrete lining
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Chinese (zh)
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代强
李丹
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Sinohydro Bureau 5 Co Ltd
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Abstract

一种竖井混凝土衬砌简易滑模装置,包括作为混凝土井壁成形模具的模板、用于加固模板的围圈,以及用于滑升整个滑模的提升系统;所述围圈整体外形为圆柱型,内部固定设置有起支撑作用的桁架;所述模板固定连接于围圈的外侧壁;所述提升系统包括提升架、千斤顶和爬升杆,提升架固定设置在围圈顶部外围,千斤顶固定设置在提升架上,爬升杆位于模板之外,并穿过提升架和千斤顶。本实用新型滑模装置结构简单、实用,性能和施工质量可靠,可就近取材自行制作,大大降低施工成本,应用前景广阔。

A simple slipform device for vertical shaft concrete lining includes a template serving as a forming mold for the concrete shaft wall, a ring for reinforcing the template, and a lifting system for raising the entire slipform. The ring is cylindrical in shape, with a supporting truss fixedly installed inside. The template is fixedly connected to the outer wall of the ring. The lifting system includes a lifting frame, jacks, and climbing rods. The lifting frame is fixedly installed on the top periphery of the ring, the jacks are fixedly installed on the lifting frame, and the climbing rods are located outside the template and pass through the lifting frame and jacks. This slipform device is simple in structure, practical, reliable in performance and construction quality, and can be made from readily available materials, greatly reducing construction costs and showing broad application prospects.

Description

一种竖井混凝土衬砌简易滑模装置A Simple Sliding Form Device for Shaft Concrete Lining

技术领域 technical field

本实用新型涉及滑模施工技术领域,具体为一种竖井混凝土衬砌简易滑模装置。 The utility model relates to the technical field of sliding form construction, in particular to a simple sliding form device for shaft concrete lining.

背景技术 Background technique

滑模施工具有施工速度快、施工质量可靠、安全性好等优点,其广泛的应用于竖井混凝土衬砌施工,一般滑模的制作与安装由厂家完成,造价及相关费用较高,本实用新型提供了一种简易实用的滑模装置,自行制作与安装,可节约大量费用。 Slipform construction has the advantages of fast construction speed, reliable construction quality, and good safety. It is widely used in shaft concrete lining construction. Generally, the manufacture and installation of slipforms are completed by manufacturers, and the cost and related expenses are relatively high. The utility model provides A simple and practical sliding form device is developed, which can save a lot of cost by making and installing by ourselves.

实用新型内容 Utility model content

针对上述问题,本实用新型的目的在于提供一种方便自行制作的竖井混凝土衬砌简易滑模装置,技术方案如下: In view of the above problems, the purpose of this utility model is to provide a simple sliding form device for shaft concrete lining that is convenient to make by itself. The technical scheme is as follows:

一种竖井混凝土衬砌简易滑模装置,包括作为混凝土井壁成形模具的模板、用于加固模板的围圈,以及用于滑升整个滑模的提升系统;所述围圈整体外形为圆柱型,内部固定设置有起支撑作用的桁架;所述模板固定连接于围圈的外侧壁;所述提升系统包括提升架、千斤顶和爬升杆,提升架固定设置在围圈顶部外围,千斤顶固定设置在提升架上,爬升杆位于模板之外,并穿过提升架和千斤顶。 A simple sliding form device for shaft concrete lining, including a formwork as a concrete well wall forming mold, an enclosure for reinforcing the formwork, and a lifting system for sliding up the entire sliding form; the overall shape of the enclosure is cylindrical, A truss that plays a supporting role is fixed inside; the formwork is fixedly connected to the outer wall of the enclosure; the lifting system includes a lifting frame, a jack and a climbing rod, the lifting frame is fixed on the periphery of the top of the enclosure, and the jack is fixed on the lifting On the frame, the climbing rod is located outside the formwork and passes through the lifting frame and jack.

进一步的,还包括支撑肋,所述支撑肋固定连接在所述围圈外侧壁和模板之间。 Further, it also includes supporting ribs, and the supporting ribs are fixedly connected between the outer wall of the enclosure and the formwork.

更进一步的,还包括辅助工作盘,所述辅助工作盘悬吊固定在所述桁架底部的桁架梁上。 Furthermore, it also includes an auxiliary work plate, and the auxiliary work plate is suspended and fixed on the truss beam at the bottom of the truss.

更进一步的,还包括花纹钢板,所述花纹钢板铺设在所述桁架顶部的桁架梁上。 Furthermore, it also includes a checkered steel plate, and the checkered steel plate is laid on the truss girder at the top of the truss.

本实用新型的有益效果是:本实用新型滑模装置结构简单、实用,性能和施工质量可靠,可就近取材自行制作,大大降低施工成本,应用前景广阔。 The beneficial effects of the utility model are: the sliding form device of the utility model is simple and practical in structure, reliable in performance and construction quality, can be made from nearby materials, greatly reduces construction costs, and has broad application prospects.

附图说明 Description of drawings

图1为竖井混凝土衬砌简易滑模装置的俯视图。 Figure 1 is a top view of a simple slipform device for shaft concrete lining.

图2为图1的局部放大图。 FIG. 2 is a partially enlarged view of FIG. 1 .

图3为竖井混凝土衬砌简易滑模装置的剖面图。 Fig. 3 is a sectional view of a simple sliding form device for shaft concrete lining.

图4为竖井混凝土衬砌简易滑模装置围圈桁架立体图。 Fig. 4 is a three-dimensional view of the enclosure truss of the simple sliding form device for the shaft concrete lining.

图中:1-桁架;2-围圈;3-模板;4-提升架;5-千斤顶;6-爬升杆;7-支撑肋;8-混凝土;9-花纹钢板;10-辅助工作盘。 In the figure: 1-truss; 2-circle; 3-formwork; 4-lifting frame; 5-jack; 6-climbing pole; 7-support rib; 8-concrete;

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型做进一步说明:一种竖井混凝土衬砌简易滑模装置,包括作为混凝土井壁成形模具的模板3、用于加固模板3的围圈2,以及用于滑升整个滑模的提升系统;所述围圈2整体外形为圆柱型,内部固定设置有起支撑作用的桁架1;所述模板3固定连接于围圈2的外侧壁;所述提升系统包括提升架4、千斤顶5和爬升杆6,提升架4固定设置在围圈2顶部外围,千斤顶5固定设置在提升架4上,爬升杆6位于模板3之外,并穿过提升架4和千斤顶5。 The utility model will be further described below in conjunction with the accompanying drawings and specific embodiments: a simple sliding form device for shaft concrete lining, including a template 3 as a concrete shaft wall forming mold, an enclosure 2 for reinforcing the template 3, and a A lifting system for lifting the entire sliding form; the overall shape of the enclosure 2 is cylindrical, and a supporting truss 1 is fixed inside; the formwork 3 is fixedly connected to the outer wall of the enclosure 2; the lifting system includes a lifting Frame 4, jack 5 and climbing rod 6, lifting frame 4 is fixedly arranged on the periphery of the top of enclosure 2, jack 5 is fixedly arranged on lifting frame 4, climbing rod 6 is located outside template 3, and passes through lifting frame 4 and jack 5 .

模板3是混凝土8井壁成形的模具,其质量(主要包括刚度,表面平整度)的好坏直接影响着所浇筑混凝土8的成形及外观质量。作为本实用新型的一个实施例:模板3采用δ5mm钢板(Q235钢)弯制而成,围圈2外侧壁和模板3之间还焊接有竖向的支撑肋7,每个50cm设置一根支撑肋7,采用6号槽钢作为支撑肋7,同整体框架骨架相连焊接固定。模板3高1.2m,模板3锥度按小于5毫米控制,即在垂直方向上模板3上口大于设计尺寸2.5毫米,下口小于设计尺寸2.5毫米,以便从混凝土8中顺利出模。 The formwork 3 is a mold for forming the concrete 8 shaft wall, and its quality (mainly including stiffness and surface smoothness) directly affects the forming and appearance quality of the poured concrete 8 . As an embodiment of the present utility model: the template 3 is made by bending δ5mm steel plate (Q235 steel), and vertical support ribs 7 are welded between the outer wall of the enclosure 2 and the template 3, and a support rib 7 is arranged for each 50cm The rib 7 adopts No. 6 channel steel as the supporting rib 7, which is welded and fixed with the overall frame skeleton. The formwork 3 is 1.2m high, and the taper of the formwork 3 is controlled to be less than 5 mm, that is, the upper opening of the formwork 3 is 2.5 mm larger than the design size in the vertical direction, and the lower opening is 2.5 mm smaller than the design size, so as to be released from the concrete 8 smoothly.

围圈2主要用来加固模板3,共设3道,同模板3的支撑肋7焊接固定,并和桁架梁上下边梁焊接,使各模板3成为一个整体。围圈2采用∠80×7角钢焊制。由于混凝土施工过程中,垂直荷载和侧向受力较大,为保证操作盘的强度和刚度,采用∠75×6角钢加工制作成桁架结构。 The enclosure 2 is mainly used to reinforce the formwork 3, and there are 3 lines in total, which are welded and fixed with the supporting ribs 7 of the formwork 3, and welded with the upper and lower side beams of the truss girder, so that each formwork 3 becomes a whole. Enclosure 2 is welded with ∠80×7 angle steel. Due to the large vertical load and lateral force during the concrete construction process, in order to ensure the strength and rigidity of the operation panel, the ∠75×6 angle steel is used to process it into a truss structure.

辅助工作盘10悬吊固定在所述桁架1底部的桁架梁上,是进行混凝土8养护、修面及预埋件处理的工作平台,采用钢木结构悬吊布置,用φ48×3.5钢管、φ6和Φ22的钢筋焊制,上铺δ=5cm马道板,距井衬砌后井壁距离为250mm。 The auxiliary working table 10 is suspended and fixed on the truss beam at the bottom of the truss 1. It is a working platform for concrete 8 maintenance, surface repair and embedded parts treatment. It is welded with Φ22 steel bars, and the upper layer is covered with δ=5cm slabs, and the distance from the well wall behind the well lining is 250mm.

δ=5mm的花纹钢板9铺设在所述桁架1顶部的桁架梁上,形成操作平台。 The checkered steel plate 9 with δ=5mm is laid on the truss beam at the top of the truss 1 to form an operation platform.

提升架4是滑升模板3与辅助工作盘10的联系构件,主要通过安装在顶部的千斤顶5支撑在爬升杆6上,整个滑模荷载将通过提升架4传递给爬升杆6,通过操作液压控制台使液压千斤顶5在爬升杆6上爬升,从而带动整个滑模体向上滑升。提升架4采用[18槽钢和δ10mm钢板焊制,提升架4个数按《水工建筑物滑动模板施工技术规范》计算。 The lifting frame 4 is the connecting member between the sliding formwork 3 and the auxiliary work plate 10. It is mainly supported on the climbing rod 6 by the jack 5 installed on the top. The entire sliding form load will be transmitted to the climbing rod 6 through the lifting frame 4. By operating the hydraulic pressure The console makes the hydraulic jack 5 climb on the climbing rod 6, thereby driving the entire sliding form body to slide upward. Lifting frame 4 is welded with [18 channel steel and δ10mm steel plate, and the number of lifting frame 4 is calculated according to "Technical Specifications for Construction of Sliding Formwork for Hydraulic Structures".

选用QYD-100型千斤顶5,额定承载能力为10吨,设计承载能力为5吨,爬升行程为30mm,液压控制台为QYD-36型自动调平液压控制台。高压油管:主管选用φ16mm;支管选用φ8mm,利用直管接头和六通接头同控制台和千斤顶5分组相连,所有千斤顶5应分组进行连接形成液压系统。 Select the QYD-100 jack 5 with a rated load capacity of 10 tons, a design load capacity of 5 tons, a climbing stroke of 30mm, and a QYD-36 self-leveling hydraulic console for the hydraulic console. High-pressure oil pipe: use φ16mm for the main pipe; use φ8mm for the branch pipe, use straight pipe joints and six-way joints to connect with the console and 5 jacks in groups, and all jacks 5 should be connected in groups to form a hydraulic system.

Claims (4)

1. 一种竖井混凝土衬砌简易滑模装置,其特征在于,包括作为混凝土井壁成形模具的模板(3)、用于加固模板(3)的围圈(2),以及用于滑升整个滑模的提升系统;所述围圈(2)整体外形为圆柱型,内部固定设置有起支撑作用的桁架(1);所述模板(3)固定连接于围圈(2)的外侧壁;所述提升系统包括提升架(4)、千斤顶(5)和爬升杆(6),提升架(4)固定设置在围圈(2)顶部外围,千斤顶(5)固定设置在提升架(4)上,爬升杆(6)位于模板(3)之外,并穿过提升架(4)和千斤顶(5)。 1. A simple sliding form device for shaft concrete lining, characterized in that it includes a formwork (3) as a mold for forming the concrete shaft wall, an enclosure (2) for reinforcing the formwork (3), and an enclosure (2) for sliding up the entire sliding formwork. The lifting system of the mould; the overall shape of the enclosure (2) is cylindrical, and the truss (1) that plays a supporting role is fixed inside; the template (3) is fixedly connected to the outer wall of the enclosure (2); the The lifting system includes a lifting frame (4), a jack (5) and a climbing rod (6), the lifting frame (4) is fixed on the top periphery of the enclosure (2), and the jack (5) is fixed on the lifting frame (4) , the climbing rod (6) is located outside the template (3) and passes through the lifting frame (4) and the jack (5). 2.根据权利要求1所述的竖井混凝土衬砌简易滑模装置,其特征在于,还包括支撑肋(7),所述支撑肋(7)固定连接在所述围圈(2)外侧壁和模板(3)之间。 2. The simple sliding form device for shaft concrete lining according to claim 1, characterized in that it also includes support ribs (7), and the support ribs (7) are fixedly connected to the outer wall of the enclosure (2) and the formwork (3) Between. 3. 根据权利要求1所述的竖井混凝土衬砌简易滑模装置,其特征在于,还包括辅助工作盘(10),所述辅助工作盘(10)悬吊固定在所述桁架(1)底部的桁架梁上。 3. The simple sliding form device for shaft concrete lining according to claim 1, characterized in that it also includes an auxiliary work plate (10), the auxiliary work plate (10) is suspended and fixed at the bottom of the truss (1) on the truss beam. 4. 根据权利要求1-3任一项所述的竖井混凝土衬砌简易滑模装置,其特征在于,还包括花纹钢板(9),所述花纹钢板(9)铺设在所述桁架(1)顶部的桁架梁上。 4. The simple sliding form device for shaft concrete lining according to any one of claims 1-3, characterized in that it also includes a patterned steel plate (9), and the patterned steel plate (9) is laid on the top of the truss (1) on the truss beam.
CN201520103201.4U 2015-02-12 2015-02-12 The simple and easy sliding form apparatus of a kind of vertical shaft concrete lining Expired - Fee Related CN204476416U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105673019A (en) * 2016-01-19 2016-06-15 中国水利水电第五工程局有限公司 Concrete slip form construction method for upper portion of lower bent segment of vertical shaft
CN105781588A (en) * 2016-05-11 2016-07-20 四川行之智汇知识产权运营有限公司 Integral climbing formwork device for oil well concrete construction
CN105863645A (en) * 2016-05-17 2016-08-17 中国水利水电第五工程局有限公司 Large shaft formwork climbing system
CN110056358A (en) * 2019-05-21 2019-07-26 惠州市水电建筑工程有限公司 A kind of template and support system and construction method for the construction of vertical shaft inwall
CN110671114A (en) * 2019-11-01 2020-01-10 中国地质大学(北京) Recovery type circular shaft supporting device and method
CN116044408A (en) * 2023-01-10 2023-05-02 中国水利水电第四工程局有限公司 Hydraulic leveling internal climbing type slip formwork device for deep vertical shaft

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105673019A (en) * 2016-01-19 2016-06-15 中国水利水电第五工程局有限公司 Concrete slip form construction method for upper portion of lower bent segment of vertical shaft
CN105673019B (en) * 2016-01-19 2018-01-26 中国水利水电第五工程局有限公司 A kind of vertical shaft lower horizontal section top concrete slip-form construction method
CN105781588A (en) * 2016-05-11 2016-07-20 四川行之智汇知识产权运营有限公司 Integral climbing formwork device for oil well concrete construction
CN105863645A (en) * 2016-05-17 2016-08-17 中国水利水电第五工程局有限公司 Large shaft formwork climbing system
CN110056358A (en) * 2019-05-21 2019-07-26 惠州市水电建筑工程有限公司 A kind of template and support system and construction method for the construction of vertical shaft inwall
CN110056358B (en) * 2019-05-21 2024-02-13 惠州市水电建筑工程有限公司 Template and supporting system for shaft lining wall construction and construction method
CN110671114A (en) * 2019-11-01 2020-01-10 中国地质大学(北京) Recovery type circular shaft supporting device and method
CN110671114B (en) * 2019-11-01 2024-05-03 中国地质大学(北京) Recovery type round vertical shaft supporting device and method
CN116044408A (en) * 2023-01-10 2023-05-02 中国水利水电第四工程局有限公司 Hydraulic leveling internal climbing type slip formwork device for deep vertical shaft

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