CN204472781U - A kind of electric vacuum pump - Google Patents

A kind of electric vacuum pump Download PDF

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Publication number
CN204472781U
CN204472781U CN201520068090.8U CN201520068090U CN204472781U CN 204472781 U CN204472781 U CN 204472781U CN 201520068090 U CN201520068090 U CN 201520068090U CN 204472781 U CN204472781 U CN 204472781U
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pump body
assembly
electric vacuum
cover plate
vacuum pump
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倪为民
邢雪岭
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Zhejiang Hongde Automobile Electronic & Electrical Co Ltd
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Zhejiang Hongde Automobile Electronic & Electrical Co Ltd
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Abstract

本实用新型提供了一种电动真空泵,包括驱动电机总成、泵体总成和消音结构总成,泵体总成与驱动电机总成的电机轴形成径向偏心安装方式,所述驱动电机总成包括驱动电机和泵体支架,所述泵体总成包括上盖板、下盖板、转子室、转子和叶片,所述消音结构总成包括外壳、橡胶圈;所述泵体支架上设有空气通道以及与空气通道分别相通的抽气管、排气管,所述泵体总成的上盖板、下盖板分别开有排气口或抽气口。所述消音结构总成的外壳内部设有带有通气槽的圆柱凸起腔。本实用新型体积小、抽气效率高、噪声小、重量轻,能够有效解决汽车刹车助力器真空度不足的问题;由于采用了两级消音缓冲腔,气体缓慢释放到外界,大大减小了工作时的噪声。

The utility model provides an electric vacuum pump, which comprises a drive motor assembly, a pump body assembly and a sound-absorbing structure assembly. The pump body assembly and the motor shaft of the drive motor assembly form a radial eccentric installation mode. The drive motor assembly It consists of a driving motor and a pump body bracket. The pump body assembly includes an upper cover plate, a lower cover plate, a rotor chamber, a rotor and blades. The sound-absorbing structure assembly includes a shell and a rubber ring; There are air passages and air suction pipes and exhaust pipes respectively communicating with the air passages, and the upper cover plate and the lower cover plate of the pump body assembly are respectively provided with exhaust ports or air suction ports. The shell of the sound-absorbing structure assembly is provided with a cylindrical convex cavity with a ventilation groove. The utility model is small in size, high in pumping efficiency, low in noise and light in weight, and can effectively solve the problem of insufficient vacuum of the automobile brake booster; due to the use of two-stage noise-absorbing buffer chambers, the gas is slowly released to the outside, greatly reducing the work noise at the time.

Description

一种电动真空泵An electric vacuum pump

技术领域 technical field

本实用新型涉及一种电动真空泵,属于汽车制动领域。 The utility model relates to an electric vacuum pump, which belongs to the field of automobile braking.

背景技术 Background technique

无论是汽油发动机还是柴油发动机,都不是唯一的汽车动力来源,汽车发展的方向是朝多燃料、混合动力车等方向发展。然而,燃料机、电动车等都缺少发动机,因而缺少真空来源。汽车刹车真空助力器是靠真空负压起作用的。如果没有真空来源,汽车刹车助力器就不能正常工作。因此,必须采用独立的真空源用以解决真空助力的问题,从而保证其制动性能。 Whether it is a gasoline engine or a diesel engine, it is not the only source of vehicle power. The direction of vehicle development is towards multi-fuel and hybrid vehicles. However, fuel engines, electric vehicles, etc. all lack engines, thus lacking a vacuum source. Automobile brake vacuum booster works by vacuum negative pressure. A car brake booster cannot function properly without a source of vacuum. Therefore, an independent vacuum source must be used to solve the problem of vacuum boosting, so as to ensure its braking performance.

目前,汽车的刹车系统真空来源大部分是由发动机进气歧管提供的或者直接来源于车载真空泵。但是,往往汽车刹车真空助力器会存在真空度不足的现象,并且现有结构的电动真空泵工作时抽气效率低,噪音明显,且真空泵叶片使用寿命短。因此,需要一种补偿装置来弥补发动机产生的真空度不足或者直接由此装置产生足够的真空来源。 At present, the vacuum source of the brake system of the car is mostly provided by the engine intake manifold or directly from the on-board vacuum pump. However, the brake vacuum booster of the automobile often has insufficient vacuum degree, and the electric vacuum pump with the existing structure has low pumping efficiency, obvious noise, and short service life of the vacuum pump blades. Therefore, a compensating device is needed to make up for the lack of vacuum produced by the engine or to directly generate a sufficient source of vacuum from the device.

发明内容 Contents of the invention

本实用新型的主要目的在于提供一种电动真空泵,其体积小、抽气效率高、噪声小、重量轻,能够有效解决汽车刹车助力器真空度不足的问题。 The main purpose of the utility model is to provide an electric vacuum pump, which is small in size, high in pumping efficiency, low in noise and light in weight, and can effectively solve the problem of insufficient vacuum of the automobile brake booster.

为了达到上述目的,本实用新型采用如下技术方案:一种电动真空泵,包括驱动电机总成、泵体总成和消音结构总成,泵体总成与驱动电机总成的电机轴形成径向偏心安装方式,所述驱动电机总成包括直流驱动电机和泵体支架,所述泵体总成包括上盖板、下盖板、转子室、转子和叶片,所述消音结构总成包括外壳、橡胶圈;所述泵体支架上设有空气通道以及与空气通道分别相通的抽气管、排气管,所述泵体总成的上盖板、下盖板分别开有排气口或抽气口,所述消音结构总成的外壳内部设有通气槽和橡胶圈。 In order to achieve the above object, the utility model adopts the following technical scheme: an electric vacuum pump, including a drive motor assembly, a pump body assembly and a sound-absorbing structure assembly, the pump body assembly and the motor shaft of the drive motor assembly form a radial eccentric Installation method, the drive motor assembly includes a DC drive motor and a pump body bracket, the pump body assembly includes an upper cover plate, a lower cover plate, a rotor chamber, a rotor and blades, and the sound-absorbing structure assembly includes a shell, rubber circle; the pump body bracket is provided with an air channel and an air exhaust pipe and an exhaust pipe respectively connected with the air channel, and the upper cover plate and the lower cover plate of the pump body assembly are respectively provided with an air exhaust port or an air exhaust port, Ventilation grooves and rubber rings are arranged inside the shell of the sound-absorbing structural assembly.

作为进一步的优选,所述消音结构总成的外壳内部设有带有所述通气槽的圆柱凸起腔,所述橡胶圈安装在圆柱凸起腔外壁上,与圆柱凸起腔外壁安装方式为过盈配合。 As a further preference, the shell of the sound-absorbing structure assembly is provided with a cylindrical convex cavity with the ventilation groove, and the rubber ring is installed on the outer wall of the cylindrical convex cavity, and the installation method with the outer wall of the cylindrical convex cavity is interference fit.

作为进一步的优选,由所述橡胶圈与上盖板、外壳及圆柱凸起腔组成一级消音缓冲腔,由所述外壳与泵体支架组成二级消音缓冲腔。外壳内圆柱凸起上的通气槽为一级消音腔与二级消音腔的空气通道,橡胶圈起到密封、缓冲气体作用。 As a further preference, the rubber ring, the upper cover plate, the casing and the cylindrical convex cavity form a primary noise-absorbing buffer chamber, and the casing and the pump body support form a secondary noise-absorbing buffer chamber. The ventilation groove on the cylindrical protrusion in the shell is the air channel between the first-level muffler cavity and the second-level muffler cavity, and the rubber ring plays the role of sealing and buffering gas.

作为进一步的优选,所述空气通道为两个,一个与抽气管相通,一个与排气管相通。 As a further preference, there are two air passages, one communicates with the suction pipe, and the other communicates with the exhaust pipe.

作为进一步的优选,所述驱动电机总成的泵体支架上设有O型圈槽和减震器。 As a further preference, an O-ring groove and a shock absorber are provided on the pump body bracket of the drive motor assembly.

作为进一步的优选,所述O型圈槽位于与抽气管相连通的空气通道的外边沿以及泵体总成的外边沿,所述减震器有两个,设置在泵体总成的外圆周外侧。 As a further preference, the O-ring groove is located on the outer edge of the air channel connected with the suction pipe and the outer edge of the pump body assembly, and there are two shock absorbers arranged on the outer circumference of the pump body assembly outside.

作为进一步的优选,所述泵体总成中的转子开有呈圆周均匀分布的叶片槽,所述叶片槽的形状为半圆形。 As a further preference, the rotor in the pump body assembly is provided with vane slots evenly distributed around the circumference, and the vane slots are semicircular in shape.

作为进一步的优选,所述叶片槽的数量为4个或4个以上。 As a further preference, the number of the vane grooves is 4 or more.

作为进一步的优选,所述泵体总成的叶片形状为圆柱形。 As a further preference, the vane shape of the pump body assembly is cylindrical.

作为进一步的优选,所述转子室内腔为圆形或椭圆形腔室。 As a further preference, the inner cavity of the rotor is a circular or oval cavity.

作为进一步的优选,所述驱动电机轴上安装有止套,所述止套与驱动电机轴为过盈配合,所述转子开有止套槽,转子通过止套作用保证与驱动电机轴做同步旋转运动。 As a further preference, a stopper is installed on the drive motor shaft, the stopper is an interference fit with the drive motor shaft, the rotor is provided with a stopper groove, and the rotor is synchronized with the drive motor shaft through the stopper function Rotational movement.

本实用新型的有益效果是:使用时,本实用新型电动真空泵驱动电机与汽车电瓶连接,当汽车真空助力器压力传感器探测到真空罐中负压不足时,就给电动真空泵控制单元发出脉冲信号,电动真空泵收到此信号后开始运转,将真空罐中气体抽出从而使真空罐内产生真空负压。因此刹车助力器才能能够正常工作,这种电动真空泵具有体积小、抽气效率高、噪声小、重量轻等特点。 The beneficial effect of the utility model is: when in use, the drive motor of the electric vacuum pump of the utility model is connected with the car battery, and when the pressure sensor of the car vacuum booster detects that the negative pressure in the vacuum tank is insufficient, it sends a pulse signal to the control unit of the electric vacuum pump, The electric vacuum pump starts to run after receiving this signal, and pumps out the gas in the vacuum tank to generate a vacuum negative pressure in the vacuum tank. Therefore, the brake booster can work normally. This electric vacuum pump has the characteristics of small size, high pumping efficiency, low noise, and light weight.

本实用新型不仅能够有效的解决汽车刹车助力器真空度不足的问题,而且由于采用了两级消音缓冲腔,气体缓慢释放到外界,大大减小了工作时的噪声。特别本实用新型采用了圆柱型叶片结构,叶片与转子室内壁接触为线接触且摩擦方式为滚动摩擦,大大减少了叶片的磨损量。相比其它干式结构真空泵,本实用新型寿命得到了很大的提高。 The utility model can not only effectively solve the problem of insufficient vacuum of the automobile brake booster, but also because the two-stage sound-absorbing buffer chamber is adopted, the gas is slowly released to the outside, and the noise during operation is greatly reduced. In particular, the utility model adopts a cylindrical blade structure, and the contact between the blade and the inner wall of the rotor is line contact and the friction mode is rolling friction, which greatly reduces the wear of the blade. Compared with other dry structure vacuum pumps, the service life of the utility model has been greatly improved.

附图说明 Description of drawings

图1为本实用新型实施例电动真空泵的爆炸视图。 Fig. 1 is an exploded view of an electric vacuum pump according to an embodiment of the present invention.

图2为本实用新型实施例电动真空泵泵体总成的剖视图。 Fig. 2 is a cross-sectional view of the pump body assembly of the electric vacuum pump according to the embodiment of the present invention.

图3为本实用新型实施例电动真空泵驱动电机总成的剖视图。 Fig. 3 is a cross-sectional view of the drive motor assembly of the electric vacuum pump according to the embodiment of the present invention.

图4为本实用新型实施例消音结构总成的爆炸视图。 Fig. 4 is an exploded view of the sound-absorbing structure assembly of the embodiment of the present invention.

附图中的标记说明如下:1-驱动电机、2-泵体支架、3-止套、4-抽气口 、5-转子室、6-叶片、7-转子、8-上盖板、9-外壳、10-橡胶圈、11-排气口、12-止套槽、13-转子室腔、14-下盖板、15-排气管、16-密闭腔室、17-叶片槽、18-抽气管、19-空气通道、20-电机轴、21-空气通道、22-O型圈槽、23-减震器、24-通气槽、25-圆柱凸起腔。 The markings in the drawings are explained as follows: 1-drive motor, 2-pump body bracket, 3-stop sleeve, 4-suction port, 5-rotor chamber, 6-blade, 7-rotor, 8-upper cover plate, 9- Shell, 10-Rubber ring, 11-Exhaust port, 12-Sleeve groove, 13-Rotor chamber cavity, 14-Lower cover plate, 15-Exhaust pipe, 16-Sealed chamber, 17-Blade groove, 18- Exhaust pipe, 19-air channel, 20-motor shaft, 21-air channel, 22-O-ring groove, 23-shock absorber, 24-ventilation groove, 25-cylindrical raised cavity.

具体实施方式 Detailed ways

本实用新型目的的实现、功能特点及有益效果,下面将结合具体实施例以及附图做进一步的说明。 The realization of the purpose of the utility model, functional characteristics and beneficial effects will be further described below in conjunction with specific embodiments and accompanying drawings.

下面结合附图和具体实施例对本实用新型所述技术方案作进一步的详细描述,以使本领域的技术人员可以更好的理解本实用新型并能予以实施,但所举实施例不作为对本实用新型的限定。 Below in conjunction with drawings and specific examples, the technical solution of the utility model will be described in further detail, so that those skilled in the art can better understand the utility model and implement it. A new type of limitation.

如图1-4所示,本实用新型实施例汽车刹车助力系统用电动真空泵,包括驱动电机1、泵体支架2、止套3、下盖板14、转子室5、叶片6、转子7、上盖板8、外壳9、橡胶圈10。泵体支架2开有空气通道19和21且分别与排气管15和抽气管18相连通,泵体支架2开设有O型圈槽22且安装有减震器23。下盖板14开有抽气口4,转子7开有呈圆周均匀分布的半圆形叶片槽17以及止套槽12,上盖板8开有排气口11,外壳9内部开有通气槽24。止套3与电机轴20过盈配合,转子7通过止套3与电机轴20做同步旋转运动。 As shown in Figures 1-4, the electric vacuum pump for the automobile brake booster system according to the embodiment of the present invention includes a drive motor 1, a pump body bracket 2, a stopper 3, a lower cover plate 14, a rotor chamber 5, blades 6, a rotor 7, Upper cover plate 8, shell 9, rubber ring 10. The pump body support 2 has air passages 19 and 21 and communicates with the exhaust pipe 15 and the suction pipe 18 respectively. The pump body support 2 has an O-ring groove 22 and a shock absorber 23 installed thereon. The lower cover plate 14 is provided with an air extraction port 4, the rotor 7 is provided with semicircular vane grooves 17 evenly distributed around the circumference and the sleeve groove 12, the upper cover plate 8 is provided with an exhaust port 11, and the inside of the casing 9 is provided with a ventilation groove 24 . The stop sleeve 3 is in interference fit with the motor shaft 20 , and the rotor 7 rotates synchronously with the motor shaft 20 through the stop sleeve 3 .

本实用新型实施例的工作原理如下:驱动电机轴20旋转带动转子7旋转,由于离心力的作用,安装在转子7半圆形叶片槽17中的叶片6被甩出来与转子室5内壁相互接触,形成密闭腔室16(多个)。密闭腔室16容积不断交替变化,从而形成抽气与排气过程。于是气体通过泵体支架2上的抽气管18经过空气通道21进入下盖板14上的抽气口4进入到密闭腔室16。然后气体再通过上盖板8上的排气口11进入到由橡胶圈10与上盖板8及外壳9内的圆柱凸起腔25组成的一级缓冲腔内。此时被压缩气体得到第一次缓压。然后缓压气体再通过外壳9上的通气槽24进入到由外壳9与泵体支架2组成的二级消音缓冲腔内。缓压后的气体冲击被二级消音缓冲腔削弱,最后通过泵体支架2上的空气通道19经排气管15排放到外界。 The working principle of the embodiment of the utility model is as follows: the drive motor shaft 20 rotates to drive the rotor 7 to rotate, and due to the centrifugal force, the blade 6 installed in the semicircular blade groove 17 of the rotor 7 is thrown out to contact with the inner wall of the rotor chamber 5, A closed chamber(s) 16 is formed. The volume of the airtight chamber 16 is continuously and alternately changed, thereby forming a pumping and exhausting process. Then the gas enters the airtight chamber 16 through the air suction pipe 18 on the pump body bracket 2 and enters the air suction port 4 on the lower cover plate 14 through the air channel 21 . Then the gas enters through the exhaust port 11 on the upper cover plate 8 into the primary buffer chamber formed by the rubber ring 10 , the upper cover plate 8 and the cylindrical raised cavity 25 in the shell 9 . At this time, the compressed gas gets the first slow pressure. Then the slow pressure gas enters into the secondary sound-absorbing buffer chamber formed by the casing 9 and the pump body support 2 through the vent groove 24 on the casing 9 . The impact of the gas after slow pressure is weakened by the secondary sound-absorbing buffer chamber, and finally discharged to the outside through the air channel 19 on the pump body support 2 through the exhaust pipe 15 .

本实用新型实施例不仅能够有效的解决汽车刹车助力器真空度不足的问题,而且由于采用了两级消音缓冲腔,气体得到缓慢释放到外界,大大减小了工作时的噪声。 The embodiment of the utility model can not only effectively solve the problem of insufficient vacuum degree of the automobile brake booster, but also because the two-stage sound-absorbing buffer chamber is used, the gas is slowly released to the outside, which greatly reduces the noise during operation.

Claims (10)

1.一种电动真空泵,包括驱动电机总成、泵体总成和消音结构总成,泵体总成与驱动电机总成的电机轴形成径向偏心安装方式,所述驱动电机总成包括驱动电机和泵体支架,所述泵体总成包括上盖板、下盖板、转子室、转子和叶片,所述消音结构总成包括外壳;其特征在于:所述泵体支架上设有空气通道以及与空气通道分别相通的抽气管、排气管,所述泵体总成的上盖板、下盖板分别开有排气口或抽气口,所述消音结构总成的外壳内部设有通气槽和橡胶圈。 1. An electric vacuum pump, comprising a drive motor assembly, a pump body assembly and a sound-absorbing structure assembly, the pump body assembly and the motor shaft of the drive motor assembly form a radial eccentric installation, and the drive motor assembly includes a drive The motor and the pump body support, the pump body assembly includes an upper cover plate, a lower cover plate, a rotor chamber, a rotor and blades, and the sound-absorbing structure assembly includes a shell; it is characterized in that: the pump body support is provided with air channel and the exhaust pipe and exhaust pipe respectively communicated with the air passage, the upper cover plate and the lower cover plate of the pump body assembly are respectively provided with an exhaust port or an air intake port, and the shell of the sound-absorbing structure assembly is provided with Vent grooves and rubber rings. 2.根据权利要求1所述的电动真空泵,其特征在于:所述消音结构总成的外壳内部设置带有所述通气槽的圆柱凸起腔,所述橡胶圈安装在圆柱凸起腔外壁上。 2. The electric vacuum pump according to claim 1, characterized in that: the shell of the sound-absorbing structure assembly is provided with a cylindrical convex cavity with the ventilation groove, and the rubber ring is installed on the outer wall of the cylindrical convex cavity . 3.根据权利要求1所述的电动真空泵,其特征在于:由所述橡胶圈与上盖板、外壳及圆柱凸起腔组成一级缓冲腔,由所述外壳与泵体支架组成二级缓冲腔。 3. The electric vacuum pump according to claim 1, characterized in that: the rubber ring, the upper cover plate, the casing and the cylindrical convex cavity form a primary buffer cavity, and the casing and the pump body support form a secondary buffer cavity cavity. 4.根据权利要求1所述的电动真空泵,其特征在于:所述空气通道为两个,一个与抽气管相通,一个与排气管相通。 4. The electric vacuum pump according to claim 1, characterized in that: there are two air passages, one communicates with the suction pipe, and the other communicates with the exhaust pipe. 5.根据权利要求1所述的电动真空泵,其特征在于:所述驱动电机总成的泵体支架上设有O型圈槽和减震器。 5. The electric vacuum pump according to claim 1, characterized in that: O-ring grooves and shock absorbers are provided on the pump body bracket of the driving motor assembly. 6.根据权利要求5所述的电动真空泵,其特征在于:所述O型圈槽位于与抽气管相连通的空气通道的外边沿以及泵体总成的外边沿,所述减震器有两个,设置在泵体总成的外圆周外侧。 6. The electric vacuum pump according to claim 5, characterized in that: the O-ring groove is located on the outer edge of the air channel connected with the exhaust pipe and the outer edge of the pump body assembly, and the shock absorber has two One, set outside the outer circumference of the pump body assembly. 7.根据权利要求1所述的电动真空泵,其特征在于:所述泵体总成中的转子开有呈圆周均匀分布的叶片槽,所述叶片槽的形状为半圆形,所述泵体总成的叶片形状为圆柱形。 7. The electric vacuum pump according to claim 1, characterized in that: the rotor in the pump body assembly is provided with vane grooves evenly distributed around the circumference, the shape of the vane grooves is semicircular, and the pump body The blade shape of the assembly is cylindrical. 8.根据权利要求7所述的电动真空泵,其特征在于:所述叶片槽的数量为4个或4个以上。 8. The electric vacuum pump according to claim 7, characterized in that: the number of the vane grooves is 4 or more. 9.根据权利要求1或7所述的电动真空泵,其特征在于:所述转子室的内腔为圆形或椭圆形腔室。 9. The electric vacuum pump according to claim 1 or 7, characterized in that: the inner cavity of the rotor chamber is a circular or oval cavity. 10.根据权利要求1所述的电动真空泵,其特征在于:所述驱动电机总成的电机轴上安装有止套,所述止套与驱动电机轴为过盈配合,所述转子开有止套槽,转子通过止套作用保证与驱动电机轴做同步旋转运动。 10. The electric vacuum pump according to claim 1, characterized in that: a stop sleeve is installed on the motor shaft of the drive motor assembly, the stop sleeve and the drive motor shaft are interference fit, and the rotor is open and closed. The sleeve groove, the rotor ensures synchronous rotation with the drive motor shaft through the action of the stop sleeve.
CN201520068090.8U 2015-02-02 2015-02-02 A kind of electric vacuum pump Expired - Lifetime CN204472781U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107901899A (en) * 2017-09-30 2018-04-13 简式国际汽车设计(北京)有限公司 A kind of four new plunger pump hydraulic control units and electronic hydraulic brake system
CN118646204A (en) * 2024-08-19 2024-09-13 奕森科技(江苏)有限公司 A square motor shaft for a vacuum pump

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107901899A (en) * 2017-09-30 2018-04-13 简式国际汽车设计(北京)有限公司 A kind of four new plunger pump hydraulic control units and electronic hydraulic brake system
CN118646204A (en) * 2024-08-19 2024-09-13 奕森科技(江苏)有限公司 A square motor shaft for a vacuum pump
CN118646204B (en) * 2024-08-19 2025-04-01 奕森科技(江苏)有限公司 A square motor shaft for a vacuum pump

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