CN204469778U - A kind of novel cone crusher - Google Patents
A kind of novel cone crusher Download PDFInfo
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- CN204469778U CN204469778U CN201520059147.8U CN201520059147U CN204469778U CN 204469778 U CN204469778 U CN 204469778U CN 201520059147 U CN201520059147 U CN 201520059147U CN 204469778 U CN204469778 U CN 204469778U
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- frame
- cone
- eccentric sleeve
- wall
- liner
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- 238000001125 extrusion Methods 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 abstract description 2
- 229910052742 iron Inorganic materials 0.000 abstract description 2
- 239000002184 metal Substances 0.000 abstract description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 2
- 239000000843 powder Substances 0.000 abstract 1
- 238000000034 method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
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- Crushing And Grinding (AREA)
Abstract
本实用新型适用于铁矿石、有色金属矿石二道破碎,具体地说是一种新型的圆锥式破碎机,包括机架,机架中心设主轴,主轴上安装有偏心套,偏心套通过锥齿轮与传动轴相连接,传动轴连接主电机,偏心套上固定躯体,躯体上设有动锥衬板,动锥衬板的外壁与安装在机架上的定锥衬板的内壁构成挤压腔体,给料斗内安装分料盘,机架下端的底板上设置两个出料口,每个出料口安装一个气动夹管阀,两个气动夹管阀通过配置气动时间控制器来进行统一控制,挤压腔体配制球形碾磨介质,进行合理粉料自动控制下料,本设备还通过增大压强提高破碎率和工作效率。
The utility model is suitable for secondary crushing of iron ore and non-ferrous metal ore, specifically a new type of cone crusher, including a frame, a main shaft is arranged in the center of the frame, an eccentric sleeve is installed on the main shaft, and the eccentric sleeve passes through the cone. The gear is connected to the transmission shaft, the transmission shaft is connected to the main motor, the body is fixed on the eccentric sleeve, and the movable cone liner is arranged on the body, and the outer wall of the movable cone liner and the inner wall of the fixed cone liner installed on the frame form an extrusion In the cavity, a distribution tray is installed in the feeding hopper. Two outlets are set on the bottom plate at the lower end of the frame. Each outlet is equipped with a pneumatic pinch valve. The two pneumatic pinch valves are controlled by configuring a pneumatic time controller. Unified control, the extrusion cavity is used to prepare spherical grinding media, and the reasonable powder material is automatically controlled for feeding. This equipment also increases the crushing rate and work efficiency by increasing the pressure.
Description
技术领域 technical field
本实用新型适用于铁矿石、有色金属矿石二道破碎,具体地说是一种新型的圆锥式破碎机。 The utility model is suitable for secondary crushing of iron ore and non-ferrous metal ore, specifically a new type of cone crusher.
背景技术 Background technique
圆锥破碎机其破碎过程是在固定的定锥和旋回运动的动锥之间完成的。圆锥破碎机工作时,破碎机的水平轴由电机通过三角皮带和皮带轮来驱动,水平轴通过大、小齿轮带动偏心套旋转,破碎机圆锥轴在偏心套的作用下产生偏心距做旋摆运动,使得破碎壁表面时而靠近定锥表面,时而远离定锥表面,从而使石料在破碎腔内不断地受到挤压、折断和冲击而破碎。经过多次挤压、冲击和弯曲后,物料破碎至要求粒度,破碎后的物料在自重的作用下从破碎机下部的排料口排出。 The crushing process of the cone crusher is completed between the fixed fixed cone and the rotating moving cone. When the cone crusher is working, the horizontal axis of the crusher is driven by the motor through the V-belt and the pulley. The horizontal axis drives the eccentric sleeve to rotate through the large and small gears. , so that the surface of the crushing wall is sometimes close to the surface of the fixed cone, and sometimes far away from the surface of the fixed cone, so that the stone is continuously crushed, broken and impacted in the crushing cavity. After repeated extrusion, impact and bending, the material is crushed to the required particle size, and the crushed material is discharged from the discharge port at the lower part of the crusher under the action of its own weight.
传统的圆锥式破碎机存在以下几点不足:1、机架其中心的挤压腔体根据圆柱形的设备本身呈圆周空置,通常输送带输送过来的物料进给料斗是一个位置进入,这样导致挤压腔体一个位置的物料添加较满,而其他位置物料偏少,因而进料时不能做到均匀分料。2、何时出料需要人为频繁观测或按照经验判断打开出料口,进行出料,增加工作人员工作强度,自动化程度低。3、挤压腔体平滑,挤压力度不够大,破碎率不高,出料后的物料未达力度要求需反复作业,工作效率低。 The traditional cone crusher has the following disadvantages: 1. The extrusion cavity in the center of the frame is empty on the circumference according to the cylindrical equipment itself. Usually, the material fed by the conveyor belt enters the hopper at one position, which leads to The material in one position of the extrusion cavity is relatively full, while the material in other positions is relatively small, so the material cannot be evenly distributed when feeding. 2. When to discharge the material needs to be observed frequently by humans or judged based on experience to open the discharge port to discharge the material, which increases the work intensity of the staff and the degree of automation is low. 3. The extrusion cavity is smooth, the extrusion force is not strong enough, and the crushing rate is not high. The material after discharge does not meet the force requirement and needs to be repeatedly operated, resulting in low work efficiency.
实用新型内容 Utility model content
针对上述问题,本实用新型提供了一种新型的圆锥式破碎机。 In view of the above problems, the utility model provides a new type of cone crusher.
本实用新型是通过以下技术方案实现的:一种新型的圆锥式破碎机,包括机架,机架中心设主轴,所述主轴上安装有偏心套,所述偏心套通过锥齿轮与传动轴相连接,传动轴连接主电机,所述机架上安装给料斗、弹簧、定锥衬板,所述偏心套上固定躯体,所述躯体上设有动锥衬板,所述动锥衬板的外壁与定锥衬板的内壁构成挤压腔体,所述机架下端的底板上设置出料口,所述给料斗内安装分料盘,所述分料盘安装于主轴的上端,所述机架下端的底板上设置两个出料口,每个出料口安装一个气动夹管阀,两个气动夹管阀通过配置气动时间控制器来进行统一控制。 The utility model is achieved through the following technical solutions: a new type of cone crusher, including a frame, a main shaft is arranged in the center of the frame, an eccentric sleeve is installed on the main shaft, and the eccentric sleeve is connected with the transmission shaft through a bevel gear. connection, the transmission shaft is connected to the main motor, the feed hopper, the spring, and the fixed cone liner are installed on the frame, the body is fixed on the eccentric sleeve, and the movable cone liner is arranged on the body, and the movable cone liner is installed on the frame. The outer wall and the inner wall of the fixed cone liner form an extrusion cavity, and the bottom plate at the lower end of the frame is provided with a discharge port, and a distribution tray is installed in the feeding hopper, and the distribution tray is installed at the upper end of the main shaft. Two outlets are set on the bottom plate at the lower end of the frame, and each outlet is equipped with a pneumatic pinch valve, and the two pneumatic pinch valves are uniformly controlled by configuring a pneumatic time controller.
给料斗内设置能根据重量左右摆动的分料盘,当进料时,分料盘一端先存有较多物料,则分料盘往该端倾斜,将物料卸下,另一端物料加重,则倾斜至该端,将物料卸下。 The feeding hopper is equipped with a distribution tray that can swing left and right according to the weight. When feeding, there is more material at one end of the distribution tray, and the distribution tray tilts to this end to unload the material, and the material at the other end is heavier. Tilt to this end to unload material.
开设两个出料口,出料效率。出料口安装气动夹管阀,所述气动夹管阀配置气动时间控制器。卸料时直接由气动时间控制器控制气动夹管阀卸料。可以减少作业人员操作程序,降低了员工的劳动强度,提高了生产效率。 Two discharge ports are set up to improve the discharge efficiency. A pneumatic pinch valve is installed at the material outlet, and the pneumatic pinch valve is equipped with a pneumatic time controller. When unloading, the pneumatic pinch valve is directly controlled by the pneumatic time controller to unload. It can reduce the operating procedures of operators, reduce the labor intensity of employees, and improve production efficiency.
进一步地,所述动锥衬板的外壁上,和/或定锥衬板的内壁上设有若干球形碾磨介质。动锥衬板的外壁上设有若干球形碾磨介质,或者定锥衬板的内壁上设有若干球形碾磨介质,或者动锥衬板的外壁上和定锥衬板的内壁上均设有球形碾磨介质,增大压强,破碎效率更高。 Further, several spherical grinding media are provided on the outer wall of the movable cone liner and/or on the inner wall of the fixed cone liner. The outer wall of the movable cone liner is provided with several spherical grinding media, or the inner wall of the fixed cone liner is provided with several spherical grinding media, or the outer wall of the movable cone liner and the inner wall of the fixed cone liner are provided with The spherical grinding medium increases the pressure and improves the crushing efficiency.
进一步地,所述动锥衬板的外壁为内凹的弧形面。能容纳更多的进料,然后配合球形碾磨介质,逐级、主道破碎,物料破碎效率高,破碎充分。 Further, the outer wall of the moving cone liner is a concave arc surface. It can accommodate more feed materials, and then cooperate with spherical grinding media to crush step by step and main road, so that the crushing efficiency of materials is high and the crushing is sufficient.
进一步地,所述机架包括上架体和下架体,所述上架体和下架体通过螺钉固定连接。 Further, the frame includes an upper frame body and a lower frame body, and the upper frame body and the lower frame body are fixedly connected by screws.
本实用新型采取了上述改进措施进行,其有益效果显著:本实用新型在合理分料的情况下,尽可能多的容纳进料,配合球形碾磨介质,增大破碎力度,提高破碎率和工作效率,且提高设备的机械自动化,减少工作人员的工作强度。 The utility model is carried out by adopting the above-mentioned improvement measures, and its beneficial effect is remarkable: the utility model can accommodate as much feed material as possible under the condition of reasonable material distribution, cooperate with the spherical grinding medium, increase the crushing force, improve the crushing rate and work Efficiency, and improve the mechanical automation of equipment, reduce the work intensity of staff.
附图说明 Description of drawings
图1为本实用新型实施例1的结构示意图; Fig. 1 is the structural representation of the utility model embodiment 1;
图2为实施例1动锥衬板和定锥衬板的局部示意图。 Fig. 2 is a partial schematic view of the movable cone liner and the fixed cone liner in Embodiment 1.
图中1是机架,2是动锥衬板,3是给料斗,4是分料盘,5是主轴,6是定锥衬板,7是弹簧,8是锥齿轮,9是主电机,10是气动时间控制器,11是传动轴,12是气动夹管阀,13是出料口,14是偏心套,15是躯体,16是球形碾磨介质。 In the figure, 1 is the frame, 2 is the moving cone liner, 3 is the feeding hopper, 4 is the distribution plate, 5 is the main shaft, 6 is the fixed cone liner, 7 is the spring, 8 is the bevel gear, 9 is the main motor, 10 is a pneumatic time controller, 11 is a transmission shaft, 12 is a pneumatic pinch valve, 13 is a discharge port, 14 is an eccentric sleeve, 15 is a body, and 16 is a spherical grinding medium.
具体实施方式 Detailed ways
下面对照附图结合实施例对本实用新型作进一步的说明: Below in conjunction with the accompanying drawings, the utility model will be further described:
参照图1、图2所示,一种新型的圆锥式破碎机,包括由上架体和下架体镙接的机架1,机架1上安装给料斗3、弹簧7、定锥衬板6,机架1中心设主轴5,给料斗3内安装分料盘4,分料盘4安装于主轴5的上端,主轴5上安装有偏心套14,偏心套14通过锥齿轮8与传动轴11相连接,传动轴11连接主电机9,偏心套14上固定躯体15,躯体15上设有外壁为内凹的弧形面的动锥衬板2,动锥衬板2的外壁与定锥衬板6的内壁构成挤压腔体,动锥衬板2的外壁上设有若干球形碾磨介质16,特别是在动锥衬板2的下部分设置。机架1下端的底板上设置两个出料口13,每个出料口13安装一个气动夹管阀12,两个气动夹管阀12通过配置气动时间控制器10来进行统一控制。 As shown in Figure 1 and Figure 2, a new type of cone crusher includes a frame 1 connected by an upper frame body and a lower frame body, on which a feed hopper 3, a spring 7, and a fixed cone liner 6 are installed. , the main shaft 5 is set in the center of the frame 1, and the distribution disc 4 is installed in the feed hopper 3, and the distribution disc 4 is installed on the upper end of the main shaft 5, and the eccentric sleeve 14 is installed on the main shaft 5, and the eccentric sleeve 14 passes through the bevel gear 8 and the transmission shaft 11 The drive shaft 11 is connected to the main motor 9, the body 15 is fixed on the eccentric sleeve 14, and the body 15 is provided with a movable cone liner 2 whose outer wall is a concave arc surface, and the outer wall of the movable cone liner 2 and the fixed cone liner The inner wall of the plate 6 constitutes an extrusion cavity, and the outer wall of the movable cone liner 2 is provided with several spherical grinding media 16 , especially at the lower part of the movable cone liner 2 . Two discharge ports 13 are arranged on the bottom plate at the lower end of the frame 1 , and each discharge port 13 is equipped with a pneumatic pinch valve 12 , and the two pneumatic pinch valves 12 are uniformly controlled by configuring a pneumatic time controller 10 .
以上列举的仅为本实用新型的具体实施例,显然,本实用新型不限于以上实施例,本领域的普通技术人员能从本实用新型公开的内容直接导出或联想到的所有变形,均应属于本实用新型的保护范围。 The above enumerations are only specific embodiments of the utility model. Obviously, the utility model is not limited to the above embodiments, and all deformations that those skilled in the art can directly derive or associate from the disclosed content of the utility model should belong to Protection scope of the present utility model.
Claims (4)
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108144682A (en) * | 2017-12-22 | 2018-06-12 | 张建勋 | A kind of gear box structure of crusher |
CN108452875A (en) * | 2017-12-26 | 2018-08-28 | 聂春燕 | A kind of high accuracy circular conic crusher |
CN108499646A (en) * | 2018-04-11 | 2018-09-07 | 洛阳博林合金材料有限公司 | A kind of compound wear-resistant liner of gyratory crusher |
CN111997990A (en) * | 2020-09-22 | 2020-11-27 | 成都市新力设备制造有限责任公司 | Eccentric shaft and cone crusher |
CN114733597A (en) * | 2022-04-14 | 2022-07-12 | 安徽美岚智能装备制造有限公司 | Copper sheathing formula is broken type cone crusher in suitable for ore processing |
-
2015
- 2015-01-28 CN CN201520059147.8U patent/CN204469778U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108144682A (en) * | 2017-12-22 | 2018-06-12 | 张建勋 | A kind of gear box structure of crusher |
CN108452875A (en) * | 2017-12-26 | 2018-08-28 | 聂春燕 | A kind of high accuracy circular conic crusher |
CN108452875B (en) * | 2017-12-26 | 2019-06-28 | 聂春燕 | A kind of high accuracy circular conic crusher |
CN108499646A (en) * | 2018-04-11 | 2018-09-07 | 洛阳博林合金材料有限公司 | A kind of compound wear-resistant liner of gyratory crusher |
CN111997990A (en) * | 2020-09-22 | 2020-11-27 | 成都市新力设备制造有限责任公司 | Eccentric shaft and cone crusher |
CN114733597A (en) * | 2022-04-14 | 2022-07-12 | 安徽美岚智能装备制造有限公司 | Copper sheathing formula is broken type cone crusher in suitable for ore processing |
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Granted publication date: 20150715 |