CN204464327U - Heat-sealing film cutting head of a polymer lithium ion battery - Google Patents
Heat-sealing film cutting head of a polymer lithium ion battery Download PDFInfo
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- CN204464327U CN204464327U CN201520178008.7U CN201520178008U CN204464327U CN 204464327 U CN204464327 U CN 204464327U CN 201520178008 U CN201520178008 U CN 201520178008U CN 204464327 U CN204464327 U CN 204464327U
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- heat
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- ion battery
- heating block
- sealing film
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- 238000007789 sealing Methods 0.000 title claims abstract description 86
- 238000005520 cutting process Methods 0.000 title claims abstract description 27
- 229920000642 polymer Polymers 0.000 title claims abstract description 17
- 229910001416 lithium ion Inorganic materials 0.000 title claims abstract description 16
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 title abstract description 6
- 238000003825 pressing Methods 0.000 claims description 13
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052802 copper Inorganic materials 0.000 claims description 8
- 239000010949 copper Substances 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000000741 silica gel Substances 0.000 claims description 5
- 229910002027 silica gel Inorganic materials 0.000 claims description 5
- 239000004809 Teflon Substances 0.000 claims description 4
- 229920006362 Teflon® Polymers 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 claims 4
- 239000000463 material Substances 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 abstract description 58
- 238000005338 heat storage Methods 0.000 abstract description 42
- 229920001296 polysiloxane Polymers 0.000 abstract description 9
- 238000004806 packaging method and process Methods 0.000 description 11
- 239000002985 plastic film Substances 0.000 description 11
- 229920006255 plastic film Polymers 0.000 description 11
- 238000003466 welding Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Sealing Battery Cases Or Jackets (AREA)
Abstract
本实用新型公开了一种聚合物锂离子电池的热封膜切头,其包括升降气缸、受升降气缸推动的热封压板以及固定在热封压板上的热封组件;所述热封组件包括加热块、设置在加热块侧面的切刀和设置在加热块侧面的可拆装的储热片;所述加热块固定在热封压板底面上,所述加热块中设置有发热管,所述加热块上用于热封的一面上设置有硅胶条,所述加热块上设置有嵌入热封压板的凸台。本实用新型的优点是使用方便、应用灵活,能够集热封和切膜于一体。
The utility model discloses a heat-sealing film cutting head of a polymer lithium-ion battery, which comprises a lifting cylinder, a heat-sealing pressure plate driven by the lifting cylinder, and a heat-sealing assembly fixed on the heat-sealing pressure plate; the heat-sealing assembly includes a heating block, a cutter arranged on the side of the heating block, and a detachable heat storage sheet arranged on the side of the heating block; A silicone strip is provided on the heat-sealing side of the heating block, and a boss embedded in a heat-sealing press plate is provided on the heating block. The utility model has the advantages of convenient use, flexible application, and the ability to integrate heat sealing and film cutting.
Description
技术领域 technical field
本实用新型属于电池封膜加工设备领域,具体涉及一种聚合物锂离子电池的热封膜切头,尤其适用于300Ah以上大容量电池的顶封焊接溶胶。 The utility model belongs to the field of battery sealing film processing equipment, in particular to a heat-sealing film cutting head of a polymer lithium-ion battery, and is especially suitable for the top-sealing welding sol of a battery with a capacity above 300Ah.
背景技术 Background technique
由于聚合物锂离子电池外壳是用铝塑膜热封装在一起做为密封电池外壳,其中电池顶部的铝塑膜要与电池的正、负极耳经高温溶焊在一起,但是顶封机原装置的封膜压头只可满足层数为20pcs,极耳规格在280mm以下的电芯的铝塑膜热封装,且需要单独的切割工具进行下一步的裁切。在制作超大容量或大容量电池时,沿用制作小容量电池的封装条件,即压力为0.6Mpa,温度为195±5℃,时间为17s正反面各1次,但在注液后往往容易出现因极耳封装不牢造成的进气、漏液、腐蚀不良,说明采用制作小容量电池的封装条件不适用于制作超大容量或大容量电池,所说的超大容量指的是大于等于500AH,大容量指的是大于等于300AH。 Since the shell of the polymer lithium-ion battery is heat-sealed with aluminum-plastic film as a sealed battery shell, the aluminum-plastic film on the top of the battery must be welded together with the positive and negative tabs of the battery at high temperature, but the original device of the top sealer The sealing film indenter can only meet the aluminum-plastic film heat sealing of the battery with a layer number of 20pcs and a tab size below 280mm, and a separate cutting tool is required for the next step of cutting. When making ultra-large capacity or large-capacity batteries, the packaging conditions for making small-capacity batteries are used, that is, the pressure is 0.6Mpa, the temperature is 195±5°C, and the time is 17s. Poor air intake, liquid leakage, and corrosion caused by poor packaging of the tabs indicate that the packaging conditions for making small-capacity batteries are not suitable for making super-large or large-capacity batteries. The so-called super-large capacity refers to greater than or equal to 500AH Refers to greater than or equal to 300AH.
现阶段的解决方案是延长热封时间,一般将封装时间增加至21s,虽然封装效果有所改善,但由于封装时间长造成非极耳处有过封的情况,且隔膜有融化现象,造成了电芯腐蚀、非极耳处易断的不良后果。 The solution at this stage is to prolong the heat-sealing time. Generally, the packaging time is increased to 21s. Although the packaging effect has been improved, due to the long packaging time, there is over-sealing at the non-tab and the diaphragm melts, resulting in Corrosion of the battery core and the unfavorable consequences of easy breakage at the non-tab.
另外,在下压焊接时,原本靠条状下压板将热量传导至电池顶部进行高温溶焊,但实际上有部分热量会经正、负极耳传导到电池主体上去,而电池容量越大,主体也就越大,而主体越大,热量被传导到电池主体上的也就越多,热量会被电池主体吸走,因此电池越大顶封封焊温度越不容量达到,鉴于上述原因,在生产小型电芯时可以使用的封膜压头在生产大型电芯时不能再使用,这样一来不仅给加工大、小容量不同的电池带来不便,更换封膜压头费时费力,而且制作大量不同大小的封膜压头造成资源浪费,增加了生产的成本。 In addition, when pressing down welding, the strip-shaped lower pressing plate originally conducts heat to the top of the battery for high-temperature melting welding, but in fact, part of the heat will be conducted to the main body of the battery through the positive and negative tabs, and the larger the battery capacity, the main body also The larger the battery, the larger the body, the more heat will be conducted to the battery body, and the heat will be absorbed by the battery body. Therefore, the larger the battery, the lower the top sealing welding temperature will be. In view of the above reasons, in the production The sealing film indenter that can be used for small cells can no longer be used in the production of large cells, which not only brings inconvenience to the processing of batteries with different capacities, but also takes time and effort to replace the sealing film indenter, and makes a large number of different The large or small sealing film pressure head causes waste of resources and increases the cost of production.
对于封焊的要求,不能温度过低,也不能温度过高,低了焊接不上,高了铝塑膜过溶变脆裂。因此大容量的电池封焊不能通过提高温度来解决顶封问题,否则有极耳的部位溶胶不好、焊不牢,而没有极耳的地方会出现铝塑膜过溶变脆,且容量开裂,导致电池后期漏液、产气、性能下降严重等问题。 For the requirements of sealing and welding, the temperature should not be too low or too high. If it is too low, the welding will not work, and if it is too high, the aluminum-plastic film will become brittle due to over-melting. Therefore, the sealing and welding of large-capacity batteries cannot solve the problem of top sealing by increasing the temperature, otherwise the sol is not good and the welding is not strong in the parts with tabs, and the aluminum-plastic film will be over-melted and brittle in places without tabs, and the capacity will crack. , leading to problems such as battery leakage, gas production, and serious performance degradation in the later stage.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供了一种使用方便、应用灵活、集热封和切膜于一体的高效聚合物锂离子电池的热封膜切头。 The technical problem to be solved by the utility model is to provide a heat-sealing film cutting head for high-efficiency polymer lithium-ion batteries that is easy to use, flexible in application, and integrates heat sealing and film cutting.
本实用新型采用如下技术方案: The utility model adopts the following technical solutions:
一种聚合物锂离子电池的热封膜切头,其包括升降气缸、受升降气缸推动的热封压板以及固定在热封压板上的热封组件;所述热封组件包括加热块、设置在加热块侧面的切刀和设置在加热块另一侧面的可拆装的储热片;所述加热块固定在热封压板底面上,所述加热块中设置有发热管,在热封的同时进行切割,提高了热切效率。 A heat-sealing film cutting head of a polymer lithium-ion battery, which includes a lifting cylinder, a heat-sealing platen driven by the lifting cylinder, and a heat-sealing assembly fixed on the heat-sealing platen; the heat-sealing assembly includes a heating block, arranged on The cutter on the side of the heating block and the detachable heat storage sheet arranged on the other side of the heating block; Cutting improves the efficiency of eager cutting.
对本方案的进一步的改进,所述加热块、切刀和储热片上对应设置有螺栓孔,所述切刀通过压紧螺栓与加热块上的螺栓孔相紧固,所述储热片通过压紧螺栓与加热块上的螺栓孔相紧固。 As a further improvement to this solution, the heating block, the cutter and the heat storage sheet are provided with bolt holes correspondingly, the cutter is fastened to the bolt holes on the heating block by pressing bolts, and the heat storage sheet is pressed The tightening bolts are fastened with the bolt holes on the heating block.
对本方案的进一步的改进,所述加热块上用于热封的一面上设置有硅胶条。 As a further improvement to this solution, a silicone strip is provided on the side of the heating block used for heat sealing.
对本方案的进一步的改进,所述硅胶条通过特氟龙与加热块固定。 As a further improvement to this solution, the silica gel strip is fixed with a heating block through Teflon.
对本方案的进一步的改进,所述加热块上设置有嵌入热封压板的凸台。 As a further improvement to the solution, the heating block is provided with a boss embedded in the heat-sealing press plate.
对本方案的进一步的改进,所述凸台和热封压板上对应设置有螺栓孔,所述凸台通过定位螺栓与热封压板上的螺栓孔相紧固。 As a further improvement to this solution, bolt holes are correspondingly provided on the boss and the heat-sealing pressure plate, and the boss is fastened to the bolt holes on the heat-sealing pressure plate through positioning bolts.
对本方案的进一步的改进,所述加热块底部设有U型槽,所述硅胶条内嵌在所述U型槽中。 As a further improvement to this solution, a U-shaped groove is provided at the bottom of the heating block, and the silicone strip is embedded in the U-shaped groove.
对本方案的进一步的改进,所述加热块采用纯铜材料制成。 As a further improvement to this solution, the heating block is made of pure copper.
对本方案的进一步的改进,所述储热片采用纯铜材料制成。 As a further improvement to this solution, the heat storage sheet is made of pure copper.
对本方案的进一步的改进,所述加热块侧面的螺栓孔依次均匀排列,依靠螺栓在相应螺栓孔多点紧固,有利于稳定地固定储热片。 As a further improvement to this solution, the bolt holes on the side of the heating block are evenly arranged in sequence, and the bolts are fastened at multiple points in the corresponding bolt holes, which is conducive to stably fixing the heat storage sheet.
对本方案的进一步的改进,根据所要热封的电池容量大小,设置所述储热片的数量,电池容量越大,要在加热块侧面增加的储热片的数量也就越多,即由加热块和储热片组成的导热部分的加热面面积也就越大,以此来提高储热量,当电池容量小时,也可以不加装储热片。 As a further improvement to this solution, the number of heat storage sheets is set according to the capacity of the battery to be heat-sealed. The larger the battery capacity, the more the number of heat storage sheets to be added on the side of the heating block. The heating surface area of the heat conduction part composed of the block and the heat storage sheet is also larger, so as to increase the heat storage capacity. When the battery capacity is small, the heat storage sheet may not be installed additionally.
对本方案的进一步的说明,当储热片设置在储热块的一侧时,所述储热片的下边沿应与储热块的下表面齐平。 As a further description of this solution, when the heat storage sheet is arranged on one side of the heat storage block, the lower edge of the heat storage sheet should be flush with the lower surface of the heat storage block.
本实用新型的有益效果是: The beneficial effects of the utility model are:
(1)本实用新型在加热块上加装可拆卸的切刀,使得切刀同时受热,使得切割更容易,切割效率更高,通过设置可自由拆卸组合、调整宽度的储热片,使得进行热封的封头面积大小可调,便于灵活应用,当用于小型号电池时可以减少储热片,当用于大容量电池时增加储热片,即通过减小或提高储热量来实现一机既可用于小型号电池也可用于大容量电池的功能,省时省力,避免更换封膜压头,同时降低了成本。 (1) The utility model is equipped with a detachable cutter on the heating block, so that the cutter is heated at the same time, making cutting easier and higher in cutting efficiency. The size of the heat-sealed head can be adjusted, which is convenient for flexible application. When it is used for small-sized batteries, it can reduce the heat storage fins, and when it is used for large-capacity batteries, it can increase the heat storage fins, that is, to achieve a The machine can be used for both small-size batteries and large-capacity batteries, saving time and effort, avoiding the need to replace the sealing film pressure head, and reducing costs at the same time.
(2)本实用新型提出对大容量电池的热封不再通过提高温度来解决顶封问题,而是通过增加储热片来改善顶封位置的温度,进而解决了大容量电池顶封焊接不牢,电池后期漏液、产气等问题。 (2) The utility model proposes that the heat sealing of the large-capacity battery no longer solves the top-sealing problem by increasing the temperature, but improves the temperature of the top-sealing position by increasing the heat storage sheet, thereby solving the problem of the top-sealing welding of the large-capacity battery. Firm, battery leakage, gas production and other problems in the later stage.
(3)原来的封装时间为21s,本实用新型通过增加加热块和储热片后封装时间为17s即可,缩短了热切时间,提高了热封膜裁切效率。 (3) The original packaging time is 21s, but the utility model only needs 17s after adding the heating block and the heat storage sheet, which shortens the hot cutting time and improves the cutting efficiency of the heat-sealing film.
(4)本实用新型中的储热片通过螺栓紧固的方式与储热块固定,拆装方便、简单易操作。 (4) The heat storage sheet in the utility model is fixed to the heat storage block by means of bolt fastening, which is convenient for disassembly and assembly, and simple and easy to operate.
(5)本实用新型中增加了用于导热的硅胶条,其受压后具有一定延展性,使得有极耳和没有极耳的地方受热更加均匀,同时对条状下压板的下压动作具有缓冲和减震的作用。 (5) The utility model adds a silicone strip for heat conduction, which has a certain degree of ductility after being pressed, so that the places with and without tabs are heated more evenly, and at the same time, the pressing action of the strip-shaped lower pressing plate has a certain effect. Cushioning and shock absorption.
附图说明 Description of drawings
图1为本实用新型实施例1的结构示意图。 Fig. 1 is a schematic structural view of Embodiment 1 of the present utility model.
图2为图1的A部放大图。 Fig. 2 is an enlarged view of part A of Fig. 1 .
图3为本实用新型实施例2的结构示意图。 Fig. 3 is a schematic structural view of Embodiment 2 of the present utility model.
图4为图3的B部放大图。 FIG. 4 is an enlarged view of part B of FIG. 3 .
其中,1电池、2-1加热块、2-2储热片、2-3切刀、2-4凸台、3硅胶条、4压紧螺栓、5负极耳、6正极耳、7热封压板、8升降气缸、9定位螺栓。 Among them, 1 battery, 2-1 heating block, 2-2 heat storage sheet, 2-3 cutter, 2-4 boss, 3 silicone strip, 4 compression bolt, 5 negative pole lug, 6 positive pole lug, 7 heat seal Pressing plate, 8 lifting cylinders, 9 positioning bolts. the
具体实施方式 Detailed ways
下面结合附图1~4对本实用新型作进一步说明。 Below in conjunction with accompanying drawing 1~4, the utility model is further described.
参照图1~2,实施例1包括升降气缸8、受升降气缸8推动的热封压板7以及固定在热封压板7上的热封组件;所述热封组件包括加热块2-1和设置在加热块2-1侧面的切刀2-3;所述加热块2-1固定在热封压板7底面上,所述加热块2-1中设置有发热管,在热封的同时进行切割,提高了热切效率。根据电池的容量大小的需要,所述热封组件还可以包括设置在加热块2-1侧面的可拆装的储热片2-2。 Referring to Figures 1-2, Embodiment 1 includes a lifting cylinder 8, a heat-sealing platen 7 pushed by the lifting cylinder 8, and a heat-sealing assembly fixed on the heat-sealing platen 7; the heat-sealing assembly includes a heating block 2-1 and a set The cutter 2-3 on the side of the heating block 2-1; the heating block 2-1 is fixed on the bottom surface of the heat-sealing platen 7, and a heating tube is arranged in the heating block 2-1, which is cut while heat-sealing , which improves eager efficiency. According to the requirement of the capacity of the battery, the heat sealing assembly may also include a detachable heat storage sheet 2-2 arranged on the side of the heating block 2-1.
对本方案的进一步的改进,所述加热块2-1、切刀2-3和储热片2-2上对应设置有螺栓孔,所述切刀2-3通过压紧螺栓4与加热块2-1上的螺栓孔相紧固,所述储热片2-2与通过压紧螺栓4与加热块2-1上的螺栓孔相紧固。 As a further improvement to this solution, the heating block 2-1, the cutter 2-3 and the heat storage sheet 2-2 are correspondingly provided with bolt holes, and the cutter 2-3 is connected to the heating block 2 by pressing the bolt 4. The bolt holes on the -1 are fastened, and the heat storage sheet 2-2 is fastened to the bolt holes on the heating block 2-1 through the compression bolt 4.
对本方案的进一步的改进,所述加热块2-1上用于热封的一面上设置有硅胶条3。 As a further improvement to this solution, a silicone strip 3 is provided on the heat-sealing side of the heating block 2-1.
对本方案的进一步的改进,所述硅胶条3通过特氟龙与加热块2-1固定。 As a further improvement to this solution, the silica gel strip 3 is fixed with the heating block 2-1 by Teflon.
对本方案的进一步的改进,所述加热块2-1底部设有U型槽,所述硅胶条3内嵌在所述U型槽中。 As a further improvement to this solution, the bottom of the heating block 2-1 is provided with a U-shaped groove, and the silicone strip 3 is embedded in the U-shaped groove.
对本方案的进一步的改进,所述加热块2-1采用纯铜材料制成。 As a further improvement to this solution, the heating block 2-1 is made of pure copper.
对本方案的进一步的改进,所述储热片2-2采用纯铜材料制成。 As a further improvement to this solution, the heat storage sheet 2-2 is made of pure copper.
对本方案的进一步的改进,所述加热块2-1侧面的螺栓孔依次均匀排列,依靠螺栓在相应螺栓孔多点紧固,有利于稳定地固定储热片2-2。 As a further improvement to this solution, the bolt holes on the side of the heating block 2-1 are evenly arranged in sequence, and the bolts are fastened at multiple points in the corresponding bolt holes, which is conducive to stably fixing the heat storage sheet 2-2.
对本方案的进一步的改进,根据所要热封的电池容量大小,设置所述储热片2-2的数量,电池容量越大,要在加热块2-1侧面增加的储热片2-2的数量也就越多,即由加热块2-1和储热片2-2组成的导热部分的加热面的面积也就越大,以此来提高储热量,当电池容量小时,也可以不加装储热片2-2。 As a further improvement to this solution, set the number of heat storage sheets 2-2 according to the capacity of the battery to be heat-sealed. The larger the battery capacity, the more heat storage sheets 2-2 will be added on the side of the heating block 2-1. The more the number, the larger the area of the heating surface of the heat conduction part made up of the heating block 2-1 and the heat storage sheet 2-2, so as to increase the heat storage. When the battery capacity is small, it is not necessary to add Install heat storage sheet 2-2.
对本方案的进一步的说明,当储热片2-2设置在加热块2-1的一侧时,所述储热片2-2的下边沿应与加热块2-1的下表面齐平。 For further description of this solution, when the heat storage sheet 2-2 is arranged on one side of the heating block 2-1, the lower edge of the heat storage sheet 2-2 should be flush with the lower surface of the heating block 2-1.
参照图3~4,实施例2是对本方案的进一步的改进,所述加热块2-1上设置有嵌入热封压板7的凸台2-4。 Referring to Figures 3 to 4, Embodiment 2 is a further improvement to this solution. The heating block 2-1 is provided with a boss 2-4 embedded in the heat-sealing platen 7 .
对本方案的进一步的改进,所述凸台2-4和热封压板7上对应设置有螺栓孔,所述凸台2-4通过定位螺栓9与热封压板7上的螺栓孔相紧固。 As a further improvement to this solution, the boss 2-4 and the heat-sealing platen 7 are provided with bolt holes correspondingly, and the boss 2-4 is fastened to the bolt holes on the heat-sealing platen 7 by positioning bolts 9 .
本实用新型的实现原理如下: The realization principle of the present utility model is as follows:
利用加热块2-1在升降气缸8的推动下压在电池1表面,将热量传导至电池1的表面,电池1顶部的铝塑膜要与电池1的正极耳6、负极耳5经高温溶焊在一起,此时,加热块2-1侧面的切刀2-3也在升降气缸8的推动下对铝塑膜有下切的力,恰好铝塑膜与极耳胶溶因受热变软,利于切割,热封和切割同时进行,省时省力,且提高了切割效果。根据所要热封的电池容量大小,设置所述储热片2-2的数量,电池容量越大,要在加热块2-1侧面增加的储热片2-2的数量也就越多,即由加热块2-1和储热片2-2组成的导热部分的加热面的面积也就越大,以此来提高储热量。 Utilize the heating block 2-1 to press on the surface of the battery 1 under the push of the lifting cylinder 8, and conduct the heat to the surface of the battery 1. Welded together, at this time, the cutter 2-3 on the side of the heating block 2-1 also has the force of cutting down on the aluminum-plastic film under the promotion of the lifting cylinder 8, and the aluminum-plastic film and the tabs are melted and softened due to heating. It is beneficial to cutting, heat sealing and cutting are carried out at the same time, saving time and effort, and improving the cutting effect. According to the size of the battery capacity to be heat-sealed, the quantity of the heat storage sheet 2-2 is set, the larger the battery capacity, the more the quantity of the heat storage sheet 2-2 to be increased on the side of the heating block 2-1, namely The area of the heating surface of the heat conduction part made up of the heating block 2-1 and the heat storage sheet 2-2 is also larger, so as to improve the heat storage capacity.
聚合物电池外壳是用铝塑膜热封装在一起作为密封电池外壳,其中电池顶部铝塑膜要与电池的正极耳6、负极耳5经高温溶焊在一起,设备焊接时,升降气缸8推动热封压板7向下压,如不用热封压板7而是将升降气缸8直接作用在加热块2-1上,一则对要承受推力的加热块2-1的硬度要求较高,但加热块2-1内置有加热管需为空心,硬度不会太高,二则加热块2-1的热量直接传导至升降气缸8,长期受热,对升降气缸8会有损害;故需要有一硬度高、但导热性不好的热封压板7。 The polymer battery casing is heat-packed with aluminum-plastic film as a sealed battery casing. The aluminum-plastic film on the top of the battery is welded together with the positive tab 6 and the negative tab 5 of the battery at high temperature. When the equipment is welded, the lifting cylinder 8 pushes The heat-sealing platen 7 presses down. If the heat-sealing platen 7 is not used but the lifting cylinder 8 directly acts on the heating block 2-1, the hardness of the heating block 2-1 to be subjected to thrust is relatively high, but the heating The built-in heating tube of block 2-1 needs to be hollow, and the hardness should not be too high. Second, the heat of the heating block 2-1 is directly transmitted to the lifting cylinder 8. If it is heated for a long time, it will damage the lifting cylinder 8; , but heat-sealing press plate 7 with poor thermal conductivity.
在热封压板7下方有一铜质加热块2-1,其内有发热管,电池焊接时,带加热块2-1的热封压板7一下降,压在电池的铝塑膜与正极耳6、负极耳5上,使其热溶焊接在一块,根据电池容量大小的需要,将储热片2-2按需要加装在加热块2-1侧面。 There is a copper heating block 2-1 under the heat-sealing pressure plate 7, and there is a heat pipe in it. When the battery is welded, the heat-sealing pressure plate 7 with the heating block 2-1 is lowered and pressed against the aluminum-plastic film of the battery and the positive electrode ear 6. 1. On the negative electrode ear 5, make it heat-melt welded together, according to the needs of the battery capacity, install the heat storage sheet 2-2 on the side of the heating block 2-1 as required.
因下压焊接时,储热块2-1及储热片2-2上的热量会经正极耳6、负极耳5传导到电池主体上去,使得铝塑膜与极耳胶溶效达到规范。 When welding under pressure, the heat on the heat storage block 2-1 and the heat storage sheet 2-2 will be conducted to the main body of the battery through the positive tab 6 and the negative tab 5, so that the gelling effect between the aluminum-plastic film and the tab reaches the standard.
具体工作过程如下: The specific working process is as follows:
1、在热封压板7下增加一个长1200mm、宽40mm、高15mm的纯铜加热块2-1; 1. Add a pure copper heating block 2-1 with a length of 1200mm, a width of 40mm and a height of 15mm under the heat-sealing platen 7;
2、将待热封电池1的电芯装到已冲成型的Pocket中,冲坑的尺寸依据电芯厚度而定; 2. Put the cell of battery 1 to be heat-sealed into the punched pocket, and the size of the punching hole depends on the thickness of the cell;
3、调整好封装参数,压力为0.6Mpa,温度为195±5℃,时间为17s正反面,各1次,因为封膜压头下降时软封,1次封装只能保证上封头的封装效果,所以要正反面各封装1次。当然,也可以做硬封,但是对于电芯的通用性就较差了,硬封一套封头只能做固定的一个型号,那样生产不同规格的电芯成本也就增加了。相比较软封是不受型号尺寸的界定了,所以常用的是软封。软封就是在封膜压头下做一个U型槽,目的是放置在U型槽内的硅胶条3不易跑动,再用特氟龙将硅胶条3连同热封压板7固定紧; 3. Adjust the packaging parameters, the pressure is 0.6Mpa, the temperature is 195±5°C, and the time is 17s, front and back, each once, because the sealing film pressure head is soft-sealed when the pressure head drops, and one-time packaging can only guarantee the packaging of the upper head. effect, so the front and back sides should be packaged once. Of course, it can also be hard-sealed, but the versatility for batteries is poor, and a set of hard-sealed heads can only be fixed for one model, so the cost of producing batteries of different specifications will increase. Compared with the soft seal, it is not limited by the size of the model, so the soft seal is commonly used. Soft sealing is to make a U-shaped groove under the sealing film pressure head. The purpose is that the silicone strip 3 placed in the U-shaped groove is not easy to run, and then the silicone strip 3 and the heat-sealing pressure plate 7 are fixed tightly with Teflon;
4、将装好电池1的电芯的工装夹具直接推入到顶封机内,按下封装按钮,升降气缸8带动热封压板7及其下部的加热块2-1、储热片2-2和切刀2-3完成下切,设备即执行封膜裁切动作,第一个封膜裁切动作完成后,将电池1的电芯反面同于第1次封膜裁切,即完成了整个封膜裁切动作。 4. Push the jig of the battery cell with battery 1 directly into the top sealing machine, press the packaging button, and the lifting cylinder 8 drives the heat sealing platen 7 and the heating block 2-1 and heat storage sheet 2-2 below it. After cutting with the cutter 2-3, the device will execute the sealing film cutting action. After the first sealing film cutting action is completed, the reverse side of the cell of battery 1 is cut the same as the first sealing film cutting, which completes the entire process. Film cutting action.
以上所述实施方式仅为本实用新型的优选实施例,而并非本实用新型可行实施的穷举。对于本领域一般技术人员而言,在不背离本实用新型原理和精神的前提下对其所作出的任何显而易见的改动,都应当被认为包含在本实用新型的权利要求保护范围之内。 The above-mentioned implementations are only preferred embodiments of the present utility model, rather than an exhaustive list of feasible implementations of the present utility model. For those skilled in the art, any obvious changes made without departing from the principle and spirit of the utility model should be considered to be included in the protection scope of the claims of the utility model.
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