CN204461909U - A kind of cable curved line testing machine - Google Patents

A kind of cable curved line testing machine Download PDF

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Publication number
CN204461909U
CN204461909U CN201520177458.4U CN201520177458U CN204461909U CN 204461909 U CN204461909 U CN 204461909U CN 201520177458 U CN201520177458 U CN 201520177458U CN 204461909 U CN204461909 U CN 204461909U
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rod
cable
swing
rotating gear
transmission rack
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CN201520177458.4U
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刘伟
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Fujian Maikebo Electronic Technology Group Co ltd
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FUZHOU MICABLE ELECTRONIC TECHNOLOGY CO LTD
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Abstract

本实用新型公开了一种电缆弯线试验机,包括一个机架,机架上设有一个导向杆和一个转动齿轮,导向杆上设有固定电缆的固定夹具,转动齿轮上设有固定电缆另一端的摆杆,转动齿轮啮合一个传动齿条杆,传动齿条杆穿设在两个导向直线轴承座中,传动齿条杆的下端经过一个摆动连杆与一个角度调节杆相连,角度调节杆侧面设有一个计数感应器,角度调节杆设于一个驱动电机上,驱动电机再与包括调速器和计数器的控制器相连;本实用新型通过设置由变频调速电机、角度调节杆和摆动连杆驱动的传动齿条杆,由传动齿条杆带动转动齿轮上的摆杆摆动,带动电缆进行弯线试验,试验时电缆弯曲频率及弯曲半径都能够方便调整,试验效率高,试验一致性好,自动化程度高。

The utility model discloses a cable bending test machine, which comprises a frame, a guide rod and a rotating gear are arranged on the frame, a fixing fixture for fixing the cable is arranged on the guide rod, and a fixed cable is arranged on the rotating gear. The swing rod at one end, the rotating gear meshes with a transmission rack rod, the transmission rack rod is installed in two guiding linear bearing seats, the lower end of the transmission rack rod is connected with an angle adjustment rod through a swing connecting rod, and the angle adjustment rod There is a counting sensor on the side, and the angle adjustment rod is set on a driving motor, and the driving motor is connected with the controller including the governor and the counter; The transmission rack rod driven by the rod drives the swing rod on the rotating gear to swing, and drives the cable to perform the bending test. During the test, the bending frequency and bending radius of the cable can be easily adjusted, with high test efficiency and good test consistency. ,high degree of automation.

Description

一种电缆弯线试验机A cable bending test machine

技术领域 technical field

本实用新型涉及电缆生产技术领域,尤其涉及一种电缆弯线试验机。 The utility model relates to the technical field of cable production, in particular to a cable bending test machine.

背景技术 Background technique

目前,现有的同轴电缆尤其是柔性电缆的弯曲试验一般采用比较简易的弯线试验装置,如图1所示,这种弯线试验装置将电缆的两端分别固定在一个固定端和一个转动轴上,转动轴绕轴心循环转动带动电缆进行弯曲试验,这种试验装置只能以设定好的、固定的弯曲频率及弯曲半径进行试验,试验过程中电缆弯曲频率及弯曲半径不可调,因此现有的试验装置通用性差,弯曲试验自动化程度低。 At present, the bending test of existing coaxial cables, especially flexible cables, generally uses a relatively simple bending test device, as shown in Figure 1. This bending test device fixes the two ends of the cable on a fixed end and a On the rotating shaft, the rotating shaft rotates circularly around the axis to drive the cable to perform the bending test. This test device can only be tested with a set and fixed bending frequency and bending radius. The cable bending frequency and bending radius cannot be adjusted during the test. , so the existing test equipment has poor versatility and a low degree of automation of the bending test.

发明内容 Contents of the invention

为克服现有技术的不足,本实用新型提供了一种效率高,试验一致性好,自动化程度高的电缆弯线试验机。 In order to overcome the deficiencies of the prior art, the utility model provides a cable bending testing machine with high efficiency, good test consistency and high degree of automation.

本实用新型为达到上述技术目的所采用的技术方案是:一种电缆弯线试验机,其包括一个机架,所述机架上设有一个导向杆和一个转动齿轮,所述导向杆上设有固定电缆一端的固定夹具,所述转动齿轮上设有一个固定电缆另一端的摆杆,所述摆杆的端头设有固定电缆的夹具,所述转动齿轮啮合一个传动齿条杆,所述传动齿条杆穿设在两个导向直线轴承座中,所述传动齿条杆的下端连接一个摆动连杆,所述摆动连杆再与一个角度调节杆相连,所述角度调节杆侧面设有一个计数感应器,所述角度调节杆设于一个驱动电机上,所述驱动电机再与包括调速器和计数器的控制器相连。 The technical solution adopted by the utility model to achieve the above technical purpose is: a cable bending test machine, which includes a frame, a guide rod and a rotating gear are arranged on the frame, and a guide rod is provided on the guide rod There is a fixing fixture for fixing one end of the cable, a swing rod for fixing the other end of the cable is provided on the rotating gear, a clamp for fixing the cable is provided at the end of the swing rod, and a transmission rack bar is engaged with the rotating gear. The transmission rack rod is installed in two guide linear bearing seats, the lower end of the transmission rack rod is connected with a swing link, and the swing link is connected with an angle adjustment rod, and the side of the angle adjustment rod is set There is a counting sensor, and the angle adjusting rod is arranged on a driving motor, and the driving motor is connected with a controller including a governor and a counter.

所述摆动连杆中设有能够调节连杆长度的调节螺杆;通过改变摆动连杆中连杆长度,就能够改变传动齿条杆往复运动的行程范围,从而改变转动齿轮上摆杆的摆动角度。 The swing connecting rod is provided with an adjusting screw capable of adjusting the length of the connecting rod; by changing the length of the connecting rod in the swing connecting rod, the stroke range of the reciprocating motion of the transmission rack bar can be changed, thereby changing the swing angle of the swing rod on the rotating gear .

所述驱动电机的速度调整范围是0.28~1.05 r/s。 The speed adjustment range of the driving motor is 0.28~1.05 r/s.

本实用新型使用时,启动电机,由电机带动角度调节杆及摆动连杆转动,摆动连杆转动时带动传动齿条杆上下往复运动,传动齿条杆上下往复运动时带动转动齿轮上的摆杆进行左右摆动,电机转动一次摆杆就做一次往复摆动,完成一个循环测试。通过调整摆动连杆调节螺杆的长度,就可调整传动齿条杆上下往复运动的行程,从而改变转动齿轮上摆杆的摆动角度,摆杆的摆动角度调整范围在30度到90度之间。 When the utility model is in use, start the motor, and the motor drives the angle adjustment rod and the swing connecting rod to rotate. When the swing connecting rod rotates, it drives the drive rack bar to reciprocate up and down, and when the drive rack bar moves up and down to reciprocate, it drives the swing bar on the rotating gear. Perform left and right swings, and the motor rotates the swing rod once to perform a reciprocating swing to complete a cycle test. By adjusting the length of the swing connecting rod adjusting screw, the stroke of the transmission rack bar reciprocating up and down can be adjusted, thereby changing the swing angle of the swing rod on the rotating gear, and the swing angle adjustment range of the swing rod is between 30 degrees and 90 degrees.

控制器中的计数器能够设定弯线试验次数,设定范围为1~9999*100次,安装在角度调节杆侧面的计数感应器会给计数器发送计数信号,当达到计数信号设定数量值时,控制器将驱动电机的电源切断,完成试验停机。驱动电机为变频调速电机,通过调速器调整驱动电机的转动速度,达到调整弯线速度的目的。 The counter in the controller can set the number of bending tests. The setting range is 1~9999*100 times. The counting sensor installed on the side of the angle adjustment rod will send a counting signal to the counter. When the number value set by the counting signal is reached , the controller cuts off the power supply of the driving motor to complete the test shutdown. The driving motor is a variable frequency speed regulating motor, and the rotation speed of the driving motor is adjusted through the governor to achieve the purpose of adjusting the bending speed.

本实用新型的有益效果是:采用上述结构,通过设置由变频调速电机、角度调节杆和摆动连杆驱动的传动齿条杆,由传动齿条杆带动转动齿轮上的摆杆摆动,从而带动电缆进行弯线试验,试验时电缆弯曲频率及弯曲半径都能够方便的调整,试验效率高,试验一致性好,自动化程度高。 The beneficial effects of the utility model are: adopting the above-mentioned structure, by setting the drive rack bar driven by the frequency conversion speed regulating motor, the angle adjustment rod and the swing connecting rod, the swing bar on the rotating gear is driven by the drive rack bar to swing, thereby driving The cable is subjected to a bending test. During the test, the cable bending frequency and bending radius can be adjusted conveniently. The test efficiency is high, the test consistency is good, and the degree of automation is high.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步说明。其中: Below in conjunction with accompanying drawing and embodiment the utility model is further described. in:

图1是现有技术弯线试验装置的结构示意图; Fig. 1 is the structural representation of prior art bending test device;

图2是本实用新型电缆弯线试验机的正面结构示意图; Fig. 2 is a schematic diagram of the front structure of the cable bending tester of the present invention;

图3是本实用新型电缆弯线试验机的背面结构示意图。 Fig. 3 is a schematic diagram of the rear structure of the cable bending tester of the present invention.

具体实施方式 Detailed ways

为详细说明本实用新型的技术内容、构造特征、所实现目的及效果,以下结合实施方式并配合附图详细说明。 In order to describe the technical content, structural features, achieved goals and effects of the present utility model in detail, the following describes in detail in combination with the embodiments and accompanying drawings.

请参阅图2及图3所示,本实用新型电缆弯线试验机包括一个机架1,所述机架1上设有一个导向杆2和一个转动齿轮3,所述导向杆2上设有固定电缆4一端的固定夹具5,所述转动齿轮3上设有一个固定电缆4另一端的摆杆6,所述摆杆6的端头设有固定电缆4的夹具61,所述转动齿轮3啮合一个传动齿条杆7,所述传动齿条杆7穿设在两个导向直线轴承座8中,所述传动齿条杆7的下端连接一个摆动连杆9,所述摆动连杆9再与一个角度调节杆10相连,所述角度调节杆10侧面设有一个计数感应器11,所述角度调节杆10设于一个驱动电机12上,所述驱动电机12再与包括调速器和计数器的控制器13相连。 Please refer to Fig. 2 and shown in Fig. 3, the cable bending test machine of the present utility model comprises a frame 1, and described frame 1 is provided with a guide rod 2 and a rotating gear 3, and described guide rod 2 is provided with The fixed fixture 5 of one end of the fixed cable 4, the rotating gear 3 is provided with a swing lever 6 for fixing the other end of the cable 4, the end of the swing lever 6 is provided with a clamp 61 for fixing the cable 4, and the rotating gear 3 Engage a transmission rack bar 7, the transmission rack bar 7 is set in two guide linear bearing seats 8, the lower end of the transmission rack bar 7 is connected to a swing connecting rod 9, and the swing connecting rod 9 is further Link to each other with an angle adjustment rod 10, the side of the angle adjustment rod 10 is provided with a counting sensor 11, the angle adjustment rod 10 is located on a drive motor 12, and the drive motor 12 is connected with a governor and a counter The controller 13 is connected.

所述摆动连杆9中设有能够调节连杆长度的调节螺杆91;通过改变摆动连杆9中连杆长度,就能够改变传动齿条杆7往复运动的行程范围,从而改变转动齿轮3上摆杆6的摆动角度。 The swing connecting rod 9 is provided with an adjusting screw 91 capable of adjusting the length of the connecting rod; by changing the length of the connecting rod in the swing connecting rod 9, the stroke range of the reciprocating motion of the transmission rack bar 7 can be changed, thereby changing the upper and lower strokes of the rotating gear 3. The swing angle of fork 6.

所述驱动电机12的速度调整范围是0.28~1.05 r/s。 The speed adjustment range of the drive motor 12 is 0.28~1.05 r/s.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above descriptions are only embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. All equivalent structural transformations made by using the description of the utility model and the contents of the accompanying drawings are directly or indirectly used in other related technical fields. , are all included in the scope of patent protection of the utility model in the same way.

Claims (3)

1.一种电缆弯线试验机,其特征在于:包括一个机架,所述机架上设有一个导向杆和一个转动齿轮,所述导向杆上设有固定电缆一端的固定夹具,所述转动齿轮上设有一个固定电缆另一端的摆杆,所述摆杆的端头设有固定电缆的夹具,所述转动齿轮啮合一个传动齿条杆,所述传动齿条杆穿设在两个导向直线轴承座中,所述传动齿条杆的下端连接一个摆动连杆,所述摆动连杆再与一个角度调节杆相连,所述角度调节杆侧面设有一个计数感应器,所述角度调节杆设于一个驱动电机上,所述驱动电机再与包括调速器和计数器的控制器相连。 1. A cable bending tester, characterized in that: it comprises a frame, the frame is provided with a guide rod and a rotating gear, the guide rod is provided with a fixing clamp for fixing one end of the cable, the A swing rod for fixing the other end of the cable is provided on the rotating gear, and a clamp for fixing the cable is provided at the end of the swing rod. The rotating gear engages with a transmission rack bar, and the transmission rack bar passes through two In the guide linear bearing seat, the lower end of the transmission rack rod is connected to a swing connecting rod, and the swing connecting rod is connected to an angle adjustment rod. A counting sensor is arranged on the side of the angle adjustment rod, and the angle adjustment rod The rod is mounted on a drive motor which in turn is connected to a controller including a speed governor and a counter. 2.根据权利要求1所述的一种电缆弯线试验机,其特征在于:所述摆动连杆中设有能够调节连杆长度的调节螺杆。 2. A cable bending tester according to claim 1, characterized in that: the swing connecting rod is provided with an adjusting screw capable of adjusting the length of the connecting rod. 3.根据权利要求1所述的一种电缆弯线试验机,其特征在于:所述驱动电机的速度调整范围是0.28~1.05 r/s。 3. A cable bending testing machine according to claim 1, characterized in that: the speed adjustment range of the driving motor is 0.28~1.05 r/s.
CN201520177458.4U 2015-03-27 2015-03-27 A kind of cable curved line testing machine Expired - Lifetime CN204461909U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105510151A (en) * 2015-11-26 2016-04-20 四川九洲电器集团有限责任公司 Bending tester of radio frequency coaxial cable assembly
CN105954115A (en) * 2016-06-02 2016-09-21 福建世纪电缆有限公司 Bending test device for single line of cable conductor
CN107257112A (en) * 2017-04-05 2017-10-17 国网浙江桐乡市供电公司 Distribution lead wire platform for making
CN108414374A (en) * 2017-02-09 2018-08-17 旭润电子科技(五峰)有限公司 Data line waves test machine
CN108801824A (en) * 2018-07-25 2018-11-13 金轮针布(江苏)有限公司 A kind of thin specification wire bending property detection device and its application method
CN109030254A (en) * 2018-08-29 2018-12-18 深圳市优瑞特检测技术有限公司 A kind of component down-lead automatic cycle Flexing Apparatus
CN109375017A (en) * 2018-11-01 2019-02-22 上海赛飞航空线缆制造有限公司 A kind of flexible cable is test bed
CN111595580A (en) * 2020-04-14 2020-08-28 清华大学 A test system for friction performance of radial spherical plain bearings

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105510151A (en) * 2015-11-26 2016-04-20 四川九洲电器集团有限责任公司 Bending tester of radio frequency coaxial cable assembly
CN105510151B (en) * 2015-11-26 2018-01-12 四川九洲电器集团有限责任公司 A kind of Apparatus for Bending at low-temp of radio frequency co-axial cable subassembly
CN105954115A (en) * 2016-06-02 2016-09-21 福建世纪电缆有限公司 Bending test device for single line of cable conductor
CN105954115B (en) * 2016-06-02 2018-09-14 福建世纪电缆有限公司 A kind of cable conductor single line bend test device
CN108414374A (en) * 2017-02-09 2018-08-17 旭润电子科技(五峰)有限公司 Data line waves test machine
CN107257112A (en) * 2017-04-05 2017-10-17 国网浙江桐乡市供电公司 Distribution lead wire platform for making
CN108801824A (en) * 2018-07-25 2018-11-13 金轮针布(江苏)有限公司 A kind of thin specification wire bending property detection device and its application method
CN109030254A (en) * 2018-08-29 2018-12-18 深圳市优瑞特检测技术有限公司 A kind of component down-lead automatic cycle Flexing Apparatus
CN109375017A (en) * 2018-11-01 2019-02-22 上海赛飞航空线缆制造有限公司 A kind of flexible cable is test bed
CN109375017B (en) * 2018-11-01 2021-10-22 上海赛飞航空线缆制造有限公司 Flexible cable test bench
CN111595580A (en) * 2020-04-14 2020-08-28 清华大学 A test system for friction performance of radial spherical plain bearings
CN111595580B (en) * 2020-04-14 2021-06-08 清华大学 A test system for friction performance of radial spherical plain bearings

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Address after: 350003, 3 floor, A zone, software park, Gulou District, Fujian, Fuzhou, 29

Patentee after: MICABLE Inc.

Address before: 3, building 350003, Building 29, Software Park Development Zone, Gulou District, Fujian, Fuzhou

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Granted publication date: 20150708