CN204459216U - High-pressure self-balance self-sealing piston formula regulates throttling stop valve - Google Patents
High-pressure self-balance self-sealing piston formula regulates throttling stop valve Download PDFInfo
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- CN204459216U CN204459216U CN201520098646.8U CN201520098646U CN204459216U CN 204459216 U CN204459216 U CN 204459216U CN 201520098646 U CN201520098646 U CN 201520098646U CN 204459216 U CN204459216 U CN 204459216U
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- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims 1
- 229910052721 tungsten Inorganic materials 0.000 claims 1
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- 238000000034 method Methods 0.000 description 18
- 239000012530 fluid Substances 0.000 description 17
- 230000008569 process Effects 0.000 description 15
- 230000004224 protection Effects 0.000 description 6
- 230000008859 change Effects 0.000 description 5
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- 230000000694 effects Effects 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
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- 238000009991 scouring Methods 0.000 description 1
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- 238000003466 welding Methods 0.000 description 1
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Abstract
本实用新型涉及一种高压自平衡自密封活塞式调节节流截止阀,包括阀体、阀座、阀盖、活塞阀瓣、阀杆和缸套,设置在阀座与活塞阀瓣接触处的第一密封组件,所述活塞阀瓣外壁设有置于第一通道上端的上密封面和置于第一通道下端的下密封面,所述第一密封组件与活塞阀瓣构成调节节流截止阀在调节节流状态下,下密封面与第一密封组件相贴合的第一状态;调节节流截止阀完全开启后,下密封面与第一密封组件相贴合的第二状态;和调节节流截止阀关闭后,上密封面与第一密封组件相贴合的第三状态,第一密封组件,活塞阀瓣密封面在调节节流截止阀的整个启闭和调节节流状态使用时都不会被介质冲刷,使得调节节流截止阀的高压状态使用寿命大大提高。
The utility model relates to a high-pressure self-balancing self-sealing piston-type regulating throttling cut-off valve, which comprises a valve body, a valve seat, a valve cover, a piston disc, a valve rod and a cylinder sleeve, and is arranged at the contact point between the valve seat and the piston disc. The first sealing assembly, the outer wall of the piston valve disc is provided with an upper sealing surface placed at the upper end of the first passage and a lower sealing surface placed at the lower end of the first passage, the first sealing assembly and the piston valve disc form an adjustable throttling cut-off When the valve is in the throttling state, the first state is that the lower sealing surface is attached to the first sealing assembly; after the throttling stop valve is fully opened, the lower sealing surface is attached to the first sealing assembly; and After the throttling stop valve is closed, the upper sealing surface is in the third state where the first sealing component fits. The first sealing component and the sealing surface of the piston disc are used in the entire opening and closing and throttling states of the regulating throttle stop valve. It will not be washed by the medium at any time, so that the service life of the high-pressure state of the regulating throttle stop valve is greatly improved.
Description
技术领域 technical field
本实用新型涉及一种截止阀,特别涉及一种高压自平衡自密封活塞式调节节流截止阀。 The utility model relates to a cut-off valve, in particular to a high-pressure self-balancing self-sealing piston-type regulating throttling stop valve.
背景技术 Background technique
截止阀的启闭件是塞形的阀瓣,密封上面呈平面或锥面,阀瓣沿阀座的中心线作直线运动。阀杆的运动形式,有升降杆和旋转升降杆,可用于控制空气、水、蒸汽、各种腐蚀性介质、泥浆、油品、液态金属和放射性介质等各种类型流体的流动,因此,这种类型的截流截止阀阀门非常适合作为切断或调节以及节流用。由于该类阀门的阀杆开启或关闭行程相对较短,而且具有非常可靠的切断功能,又由于阀座通口的变化与阀瓣的行程成正比例关系,非常适合于对流量的调节。 The opening and closing part of the globe valve is a plug-shaped disc, the sealing surface is flat or conical, and the disc moves linearly along the center line of the valve seat. The movement form of the valve stem has a lifting rod and a rotating lifting rod, which can be used to control the flow of various types of fluids such as air, water, steam, various corrosive media, mud, oil, liquid metal and radioactive media. Therefore, this This type of shut-off globe valve is very suitable for cutting or regulating and throttling. Because the opening or closing stroke of the valve stem of this type of valve is relatively short, and it has a very reliable cut-off function, and because the change of the valve seat opening is proportional to the stroke of the valve disc, it is very suitable for flow adjustment.
截止阀的密封性能决定了截止阀的使用,而现有的截止阀,在开启状态下,流体会冲刷阀瓣与阀座的密封面,阀瓣与阀座之间采用硬密封,可以延长密封面的使用,但在高压小开度调节状态下使用时冲刷非常严重,寿命非常短,会导致该截止阀节流和截止功能失效。 The sealing performance of the stop valve determines the use of the stop valve, and the existing stop valve, in the open state, the fluid will wash the sealing surface of the valve disc and the valve seat, and the hard seal is used between the valve disc and the valve seat, which can prolong the sealing However, when it is used under the condition of high pressure and small opening adjustment, the erosion is very serious, and the service life is very short, which will cause the throttling and cut-off functions of the cut-off valve to fail.
实用新型内容 Utility model content
为了克服截止阀在高压小开度调节节流状态下密封面受高压介质的冲刷和冲蚀而导致密封面被破坏的不足,本实用新型提供一种高压自平衡自密封活塞式调节节流截止阀。 In order to overcome the deficiency that the sealing surface of the stop valve is damaged due to the scouring and erosion of the high-pressure medium under the state of high-pressure small opening adjustment and throttling, the utility model provides a high-pressure self-balancing self-sealing piston-type adjustable throttling cut-off valve. valve.
本实用新型所采用的技术方案是:一种高压自平衡自密封活塞式调节节流截止阀,它包括阀体、阀座、阀盖、活塞阀瓣、阀杆和缸套,阀体内套设有活塞阀瓣,阀盖置于阀体上端面,阀杆贯穿阀盖,并与活塞阀瓣连接,构成阀杆与活塞阀瓣的联动配合,在阀体与活塞阀瓣之间轴向依次设有阀座和缸套,在所述阀体上设有流道进口和流道出口,在所述活塞阀瓣上径向设有与流道进口相通的第一通道,在所述活塞阀瓣上轴向设有与流道进口相通的开口槽,在所述缸套上设有与流道出口相通的第二通道,所述第二通道下端口到阀座上端面的距离大于第一通道的高度,第一通道与第二通道在调节节流截止阀启闭状态下形成不同的重合面积以构成流量调节;设有限制阀杆周向旋转的限位机构;设置在阀座与活塞阀瓣接触处的第一密封组件,所述活塞阀瓣外壁设有置于第一通道上端的上密封面和置于第一通道下端的下密封面,所述第一密封组件与活塞阀瓣构成调节节流截止阀在调节节流状态下,下密封面与第一密封组件相贴合的第一状态;调节节流截止阀完全开启后,下密封面与第一密封组件相贴合的第二状态;和调节节流截止阀关闭后,上密封面与第一密封组件相贴合的第三状态。 The technical scheme adopted by the utility model is: a high-pressure self-balancing self-sealing piston-type regulating throttling cut-off valve, which includes a valve body, a valve seat, a valve cover, a piston disc, a valve rod and a cylinder sleeve. There is a piston valve disc, the valve cover is placed on the upper surface of the valve body, the valve stem runs through the valve cover, and is connected with the piston valve disc to form the linkage cooperation between the valve stem and the piston valve disc, and the axial direction between the valve body and the piston disc A valve seat and a cylinder liner are provided, a flow channel inlet and a flow channel outlet are provided on the valve body, and a first channel communicating with the flow channel inlet is radially provided on the piston valve disc. An open groove communicated with the inlet of the flow channel is arranged axially on the petal, and a second passage communicated with the outlet of the flow passage is provided on the cylinder liner, and the distance from the lower port of the second passage to the upper end surface of the valve seat is greater than that of the first The height of the channel, the first channel and the second channel form different overlapping areas under the condition of adjusting the opening and closing of the throttling stop valve to form the flow adjustment; there is a limit mechanism that limits the circumferential rotation of the valve stem; it is set between the valve seat and the piston The first sealing assembly at the contact point of the valve disc, the outer wall of the piston valve disc is provided with an upper sealing surface placed at the upper end of the first passage and a lower sealing surface placed at the lower end of the first passage, the first sealing assembly and the piston valve disc It constitutes the first state where the lower sealing surface fits the first sealing assembly when the throttling cut-off valve is adjusted and throttled; after the throttling cut-off valve is fully opened, the lower sealing surface fits the first sealing assembly the second state; and the third state in which the upper sealing surface is in contact with the first sealing assembly after the throttle stop valve is closed.
所述第二通道下端口到阀座上端面的距离大于第一通道的高度。 The distance from the lower port of the second passage to the upper end surface of the valve seat is greater than the height of the first passage.
所述上密封面采用碳化钨。 The upper sealing surface is made of tungsten carbide.
所述第一密封组件包括设置在阀座、活塞阀瓣与缸套三者接触处的第一密封件,该第一密封件与阀座之间构成斜面配合。 The first sealing assembly includes a first sealing member arranged at the contact position of the valve seat, the piston disc and the cylinder liner, and the first sealing member forms an oblique fit with the valve seat.
所述阀体、阀座与活塞阀瓣的接触处构成竖向开口的第一空隙,所述阀座与缸套的接触处构成横向开口的第二空隙。 The contact position of the valve body, the valve seat and the piston disc forms a first vertical opening gap, and the contact position of the valve seat and the cylinder liner forms a second lateral opening gap.
所述阀体与阀盖通过调节螺栓紧固,并预留了可通过调节螺栓调控的第三空隙。 The valve body and the valve cover are fastened by adjusting bolts, and a third gap which can be regulated by adjusting bolts is reserved.
所述阀杆与活塞阀瓣连接的端为T型件,所述活塞阀瓣上端设有限位凹槽,该T型件卡嵌在限位凹槽中。 The end connecting the valve stem and the piston disc is a T-shaped piece, and the upper end of the piston valve disc is provided with a limiting groove, and the T-shaped piece is snapped into the limiting groove.
在活塞阀瓣上设有阀瓣盖,阀杆通过阀瓣盖与活塞阀瓣连接。 A valve disc cover is arranged on the piston valve disc, and the valve rod is connected with the piston valve disc through the valve disc cover.
在所述活塞阀瓣上轴向设有连通限位凹槽与开口槽的第三通道,阀杆与活塞阀瓣的接触处构成连通限位凹槽与缸套内腔的第四通道。 A third passage connecting the limiting groove and the opening groove is axially provided on the piston valve disc, and a fourth passage connecting the limiting groove and the inner chamber of the cylinder liner is formed at the contact point of the valve rod and the piston valve disc.
在阀杆顶端连接有用于指示阀杆轴向位移量的指示杆,以及置于指示杆外的护罩,和设置在护罩上的观察孔。 An indicating rod for indicating the axial displacement of the valve rod is connected to the top of the valve rod, a shield placed outside the indicating rod, and an observation hole arranged on the shield.
还包括带动阀杆轴向运动的手轮。 It also includes a hand wheel that drives the axial movement of the valve stem.
本实用新型的有益效果是: The beneficial effects of the utility model are:
(1)在活塞阀瓣和缸套上分别设有第一、第二通道,通过控制二者的重合面积大小的变化,以此来实现调节节流功能,通过通道孔形状的变化可以形成快开、线性、等百分比流量特性;在调节节流截止阀开启时,第一、第二通道必须连通以实现流道的连通和阀杆不旋转以带动活塞阀瓣轴向运动,故增设限位机构,对活塞阀瓣或阀杆构成周向限位,来保证阀杆在启闭过程中不会空转; (1) There are first and second channels on the piston valve disc and the cylinder liner respectively. By controlling the change of the overlapping area of the two, the throttling function can be realized. The change of the shape of the channel hole can form a fast flow channel. Open, linear, equal percentage flow characteristics; when the throttling stop valve is opened, the first and second passages must be connected to realize the communication of the flow passage and the valve stem does not rotate to drive the axial movement of the piston disc, so a limit is added Mechanism, which forms a circumferential limit on the piston valve disc or valve stem to ensure that the valve stem will not idle during the opening and closing process;
(2)在调节节流截止阀关闭、调节节流状态或完全开启后,活塞阀瓣密封面与第一密封组件相贴合,使得第一密封组件不与流体接触,形成对第一密封组件的保护,尤其在调节节流状态,第一通道的上端与第二通道下端开始对齐时,调节节流截止阀开始工作,此时第一密封组件开始与下密封面形成密封,介质的流向就由轴向变成了径向流动,介质始终不会冲刷活塞阀瓣密封面而对其形成了有效的保护,同时在需要截止密封时能有效密封,有效解决了高压调节节流阀小开度状态时的冲刷和冲蚀难题;而在调节节流截止阀开启过程中,第一通道通过第一密封组件,流体通过第一通道经缸套内壁与活塞阀瓣密封面之间的微小间隙形成泄露,但该泄露流量太小无法达到最小流量要求,故需迅速提升该过程,使第一通道上端与第二通道下端对齐时开始形成调节流量特性曲线,在这个提升过程中介质有对活塞阀瓣密封面造成冲刷,但是这个过程时间非常短,几乎可以忽略不计,因此,采用该种结构活塞阀瓣与第一密封组件的配合,第一密封组件,活塞阀瓣密封面在调节节流截止阀的整个启闭和调节节流状态使用时都不会被介质冲刷,使得调节节流截止阀的高压状态使用寿命大大提高。 (2) After the throttle stop valve is closed, the throttling state is adjusted, or it is fully opened, the sealing surface of the piston disc is in contact with the first sealing component, so that the first sealing component is not in contact with the fluid, forming a seal against the first sealing component. Especially in the throttling state, when the upper end of the first channel is aligned with the lower end of the second channel, the throttle stop valve starts to work. At this time, the first sealing component starts to form a seal with the lower sealing surface, and the flow direction of the medium is determined. Changing from axial flow to radial flow, the medium will never wash away the sealing surface of the piston disc and form an effective protection for it. At the same time, it can effectively seal when the cut-off seal is required, effectively solving the small opening of the high-pressure regulating throttle valve. During the opening process of the regulating throttle stop valve, the first passage passes through the first sealing assembly, and the fluid passes through the first passage through the tiny gap between the inner wall of the cylinder liner and the sealing surface of the piston disc. Leakage, but the leakage flow rate is too small to meet the minimum flow requirement, so the process needs to be lifted quickly, so that when the upper end of the first channel is aligned with the lower end of the second channel, the characteristic curve of the adjusted flow begins to form. During this lifting process, the medium has a pair of piston valves The sealing surface of the valve disc causes erosion, but the process time is very short and can be almost ignored. Therefore, the cooperation between the piston valve disc and the first sealing component with this structure, the first sealing component, and the sealing surface of the piston valve disc are in the process of adjusting the throttling cut-off. The entire opening and closing of the valve and the regulating throttling state will not be washed by the medium, so that the service life of the regulating throttling stop valve in the high pressure state is greatly improved.
附图说明 Description of drawings
图1是本实用新型的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是图1中A处的放大图。 Fig. 2 is an enlarged view of A in Fig. 1 .
图3是图1中C处的放大图。 Fig. 3 is an enlarged view at point C in Fig. 1 .
图4是图1中B处的放大图。 Fig. 4 is an enlarged view of B in Fig. 1 .
1-阀体,11-流道进口,12-流道出口,2-阀座,21-第一密封件,22-第二密封件,23-第三密封件,24-第一空隙,25-第二空隙,3-阀盖,31-微调螺栓,32-第三空隙,4-活塞阀瓣,4a-上密封面,4b-下密封面,41-第一通道,42-导向槽,43-限位凹槽,44-第三通道,45-开口槽,5-阀杆,51-T型件,6-缸套,61-第二通道,62-缸套内腔,7-阀瓣盖,71-导向杆,72-第四通道,8-指示杆,81-护罩,82-观察孔,9-手轮。 1-valve body, 11-runner inlet, 12-runner outlet, 2-valve seat, 21-first seal, 22-second seal, 23-third seal, 24-first gap, 25 -Second gap, 3-bonnet, 31-fine-tuning bolt, 32-third gap, 4-piston disc, 4a-upper sealing surface, 4b-lower sealing surface, 41-first channel, 42-guide groove, 43-limiting groove, 44-third channel, 45-opening groove, 5-valve stem, 51-T-shaped piece, 6-cylinder liner, 61-second channel, 62-cylinder liner cavity, 7-valve Flap cover, 71-guide rod, 72-the fourth channel, 8-indicating rod, 81-shield, 82-observation hole, 9-handwheel.
具体实施方式 Detailed ways
下面结合附图对本实用新型实施例作进一步说明: Below in conjunction with accompanying drawing, the utility model embodiment is further described:
如图1和图2所示,一种高压自平衡自密封活塞式调节节流截止阀,它包括阀体1、阀座2、阀盖3、活塞阀瓣4、阀杆5和缸套6,阀体1内套设有活塞阀瓣4,阀盖3置于阀体1上端面,阀杆5贯穿阀盖3,并与活塞阀瓣4连接,构成阀杆5与活塞阀瓣4的联动配合,在阀体1与活塞阀瓣4之间轴向依次设有阀座2和缸套6,在所述阀体1上设有流道进口11和流道出口12,在所述活塞阀瓣4上径向设有与流道进口11相通的第一通道41,在所述活塞阀瓣4上轴向设有与流道进口11相通的开口槽45,在所述缸套6上设有与流道出口12相通的第二通道61,所述第二通道61下端口到阀座21上端面的距离大于第一通道41的高度,第一通道41与第二通道61在调节节流截止阀启闭状态下形成不同的重合面积以构成流量调节;设有限制阀杆5周向旋转的限位机构;设置在阀座2与活塞阀瓣4接触处的第一密封组件,所述活塞阀瓣4外壁设有置于第一通道41上端的上密封面4a和置于第一通道41下端的下密封面4b,所述第一密封组件与活塞阀瓣4构成调节节流截止阀在调节节流状态下,下密封面4b与第一密封组件相贴合的第一状态;调节节流截止阀完全开启后,下密封面4b与第一密封组件相贴合的第二状态;和调节节流截止阀关闭后,上密封面4a与第一密封组件相贴合的第三状态;随着阀杆5的上升,第一通道41的上端与第二通道61下端开始对齐时至第一通道41与第二通道61完全重合前为调节节流截止阀的调节节流状态;在活塞阀瓣4和缸套6上分别设有第一、第二通道,通过控制二者的重合面积大小的变化,以此来实现调节节流功能,通过通道孔形状的变化可以形成快开、线性、等百分比流量特性;在调节节流截止阀开启时,第一、第二通道必须连通以实现流道的连通和阀杆5不旋转以带动活塞阀瓣4轴向运动,故增设限位机构,对活塞阀瓣4或阀杆5构成周向限位,来保证阀杆5在启闭过程中不会空转;在调节节流截止阀完全开启后,流体从流道进口11进入调节节流截止阀,经第一、第二通道,从流道出口12流出调节节流截止阀,此时由于下密封面4b与第一密封组件相贴合,即下密封面4b对第一密封组件构成保护,使得流通的流体不会与第一密封组件接触,即不会对第一密封组件造成冲刷,延长了第一密封组件的使用寿命;同样道理,在调节节流截止阀关闭后,虽然第一通道41中仍有流体滞留,但此时由于上密封面4a与第一密封组件相贴合,即上密封面4a对第一密封组件构成保护,使得滞留的流体不会与第一密封组件接触;在调节节流状态,第一通道41的上端与第二通道61下端开始对齐时,调节节流截止阀开始工作,即调节节流截止阀进入调节节流状态,此时第一密封组件开始与下密封面4b形成密封,介质的流向就由轴向变成了径向流动,介质始终不会冲刷活塞阀瓣密封面而对其形成了有效的保护;而在调节节流截止阀开启过程中,第一通道41通过第一密封组件,流体通过第一通道41经缸套内壁与活塞阀瓣密封面之间的微小间隙形成泄露,但该泄露流量太小无法达到最小流量要求,故需迅速提升该过程,使第一通道41上端与第二通道61下端对齐时开始形成调节流量特性曲线,在这个提升过程中介质有对活塞阀瓣密封面造成冲刷,但是这个过程时间非常短,几乎可以忽略不计,进一步的,所述上密封面4a喷焊碳化钨硬化,增加了活塞阀瓣4的耐磨性,使得活塞阀瓣4能非常有效的抵抗瞬间冲刷,当然该上密封面4a也可以采用其他硬化方法;因此,采用该种结构活塞阀瓣4与第一密封组件的配合,第一密封组件,活塞阀瓣密封面在调节节流截止阀的整个启闭和调节节流状态使用时都不会被介质冲刷,使得调节节流截止阀的高压状态使用寿命大大提高。 As shown in Figures 1 and 2, a high-pressure self-balancing self-sealing piston-type regulating throttle valve includes a valve body 1, a valve seat 2, a valve cover 3, a piston disc 4, a valve stem 5 and a cylinder liner 6 , the valve body 1 is provided with a piston valve disc 4, the valve cover 3 is placed on the upper surface of the valve body 1, the valve stem 5 penetrates the valve cover 3, and is connected with the piston valve disc 4, forming the connection between the valve stem 5 and the piston valve disc 4 Linkage cooperation, between the valve body 1 and the piston valve disc 4, the valve seat 2 and the cylinder liner 6 are arranged in sequence in the axial direction, and the flow channel inlet 11 and the flow channel outlet 12 are arranged on the valve body 1. A first channel 41 communicated with the flow channel inlet 11 is arranged radially on the valve disc 4, and an opening groove 45 communicated with the flow channel inlet 11 is provided axially on the piston valve disc 4, and on the cylinder liner 6 There is a second channel 61 communicating with the flow channel outlet 12, the distance from the lower port of the second channel 61 to the upper end surface of the valve seat 21 is greater than the height of the first channel 41, and the first channel 41 and the second channel 61 are at the adjustment joint Different overlapping areas are formed in the opening and closing state of the flow cut-off valve to form flow adjustment; a limit mechanism is provided to limit the circumferential rotation of the valve stem 5; The outer wall of the piston valve disc 4 is provided with an upper sealing surface 4a placed at the upper end of the first channel 41 and a lower sealing surface 4b placed at the lower end of the first channel 41, and the first sealing assembly and the piston valve disc 4 form an adjustable throttling cut-off When the valve is in the throttling state, the first state where the lower sealing surface 4b is attached to the first sealing assembly; after the throttle valve is fully opened, the second state where the lower sealing surface 4b is attached to the first sealing assembly ; and after the throttle stop valve is closed, the third state where the upper sealing surface 4a fits with the first sealing assembly; as the valve stem 5 rises, when the upper end of the first passage 41 and the lower end of the second passage 61 begin to align Before the first passage 41 and the second passage 61 completely overlap, it is the regulating throttling state of the throttling cut-off valve; the first and second passages are respectively arranged on the piston disc 4 and the cylinder liner 6, by controlling the flow of the two The change of the overlapping area is used to realize the throttling function. Through the change of the shape of the channel hole, the characteristics of quick-opening, linear, and equal percentage flow can be formed; when the throttling stop valve is opened, the first and second channels must be connected. In order to realize the connection of the flow channel and the non-rotation of the valve stem 5 to drive the axial movement of the piston valve disc 4, a limit mechanism is added to form a circumferential limit for the piston valve disc 4 or valve stem 5 to ensure that the valve stem 5 is in the starting position. It will not idle during the closing process; after the regulating throttle stop valve is fully opened, the fluid enters the regulating throttle stop valve from the flow channel inlet 11, and flows out of the regulating throttle stop valve from the flow channel outlet 12 through the first and second channels. At this time, because the lower sealing surface 4b is in contact with the first sealing assembly, that is, the lower sealing surface 4b forms protection for the first sealing assembly, so that the circulating fluid will not contact the first sealing assembly, that is, it will not affect the first sealing assembly. cause flushing, prolonging the service life of the first sealing assembly; similarly, after the throttle stop valve is closed, although there is still fluid remaining in the first channel 41, at this time, due to the contact between the upper sealing surface 4a and the first sealing assembly fit, that is, the upper sealing surface 4a constitutes the first sealing assembly It is protected so that the retained fluid will not come into contact with the first sealing assembly; in the throttling state, when the upper end of the first passage 41 is aligned with the lower end of the second passage 61, the throttling cut-off valve starts to work, that is, the throttling is adjusted The cut-off valve enters the throttling state. At this time, the first sealing component starts to form a seal with the lower sealing surface 4b, and the flow direction of the medium changes from the axial direction to the radial flow. Effective protection is formed; while the first channel 41 passes through the first sealing assembly during the opening process of the regulating throttle stop valve, the fluid passes through the first channel 41 to form a leak through the tiny gap between the inner wall of the cylinder liner and the sealing surface of the piston disc. , but the leakage flow rate is too small to meet the minimum flow requirement, so the process needs to be raised quickly, so that when the upper end of the first channel 41 is aligned with the lower end of the second channel 61, the characteristic curve of the adjusted flow rate begins to form. The sealing surface of the valve flap causes erosion, but the process time is very short and can be almost ignored. Further, the upper sealing surface 4a is hardened by spray welding tungsten carbide, which increases the wear resistance of the piston valve flap 4, making the piston valve flap 4 It can effectively resist instant erosion. Of course, other hardening methods can also be used for the upper sealing surface 4a; The entire opening and closing of the throttling cut-off valve and the throttling adjustment state will not be washed by the medium during use, so that the service life of the high-pressure state of the throttling adjustment cut-off valve is greatly improved.
所述第一密封组件包括设置在阀座2、活塞阀瓣4与缸套6三者接触处的第一密封件21,阀座2与活塞阀瓣4接触处的第二密封件22,和阀座2与阀体1接触处第三密封件23,第一、第二、第三密封件用于密封相应的接触处,使得各接触处密封、不泄露;所述第一密封件21与阀座2之间构成斜面配,在调节节流截止阀开启过程中,活塞阀瓣4轴向向上运动,活塞阀瓣4给予阀座2一个向上的摩擦力,在该摩擦力的作用下,第一密封件21与阀座2之间的斜面会贴合的更加紧密,从而达到进一步密封的效果。 The first sealing assembly includes a first seal 21 arranged at the contact position of the valve seat 2, the piston disc 4 and the cylinder liner 6, a second seal 22 at the contact position of the valve seat 2 and the piston disc 4, and The third seal 23 at the contact between the valve seat 2 and the valve body 1, the first, second, and third seals are used to seal the corresponding contact, so that each contact is sealed and does not leak; the first seal 21 and The valve seat 2 forms an inclined plane matching. During the opening process of the throttle stop valve, the piston disc 4 moves upward in the axial direction, and the piston disc 4 gives the valve seat 2 an upward friction force. Under the action of this friction force, The slope between the first sealing member 21 and the valve seat 2 will fit more tightly, so as to achieve a further sealing effect.
如图2所示,所述阀体1、阀座2与活塞阀瓣4的接触处构成竖向开口的第一空隙24,所述阀座2与缸套6的接触处构成横向开口的第二空隙25,调节节流截止阀未开启前,流体从流道进口11进入阀体1,同时进入第一空隙24,作用在阀座2下端环面,并在端面上随介质压力的升高产生一个很大的、轴向向上的推力,以推动阀座2向上运动,而第二空隙25的存在,提供了阀座2向上运动的裕量,在压力的作用下,进一步带动阀座2向上运动,使得第一密封件21与阀座2之间的斜面进一步压紧贴合,形成该调节节流截止阀第一处自密封的调节,即介质压力越高压紧贴合力就越大,越容易密封,使该密封面更加严密。 As shown in Figure 2, the contact between the valve body 1, the valve seat 2 and the piston disc 4 constitutes the first vertical opening 24, and the contact between the valve seat 2 and the cylinder liner 6 constitutes the first horizontal opening. The second gap 25, before the throttle stop valve is opened, the fluid enters the valve body 1 from the flow channel inlet 11, and enters the first gap 24 at the same time, acting on the ring surface of the lower end of the valve seat 2, and on the end surface with the increase of the medium pressure A large, axial upward thrust is generated to push the valve seat 2 to move upward, and the existence of the second gap 25 provides a margin for the upward movement of the valve seat 2, and under the action of pressure, the valve seat 2 is further driven Moving upward, the slope between the first sealing member 21 and the valve seat 2 is further compressed and fitted to form the first self-sealing adjustment of the regulating throttle stop valve, that is, the higher the medium pressure, the greater the tight fitting force. The easier it is to seal, the tighter the sealing surface will be.
如图3所示,所述阀体1与阀盖3通过微调螺栓31紧固,并预留了可通过微调螺栓31调控的第三空隙32,通过微调螺栓31,产生轴向向下的作用力,该作用力依次通过微调螺栓31、阀盖3和缸套6后作用在第一密封件21上,第一密封件21受力向下位移,使得第一密封件21与阀座2之间的斜面进一步贴合,形成该调节节流截止阀第二处自密封的调节,使该密封面更加严密,防止调节节流截止阀在管线上长时间使用后,第一密封件21处出现泄漏情况后,可以在线通过微调螺栓31的紧固来压紧第一密封件21重新实现密封,方便在线维护。 As shown in Figure 3, the valve body 1 and the valve cover 3 are fastened by fine-tuning bolts 31, and a third gap 32 that can be regulated by the fine-tuning bolts 31 is reserved, and the axial downward effect is generated by the fine-tuning bolts 31. The force acts on the first sealing member 21 through the fine-tuning bolt 31, the valve cover 3 and the cylinder liner 6 in turn, and the first sealing member 21 is forced to move downward, so that the gap between the first sealing member 21 and the valve seat 2 The inclined plane between them is further fitted to form the second self-sealing adjustment of the regulating throttle stop valve, which makes the sealing surface more tight and prevents the first seal 21 from appearing after the regulating throttle stop valve is used on the pipeline for a long time. After the leakage occurs, the first sealing member 21 can be tightened on-line by tightening the fine-tuning bolt 31 to re-enable sealing, which is convenient for on-line maintenance.
活塞阀瓣4上没有设置阀瓣盖7时,在活塞阀瓣4上通过加工工艺直接开出一端开口的限位凹槽43,阀杆5通过该开口横向套接在该限位凹槽43中,然后将活塞阀瓣4和阀杆5装入阀体1内,由缸套6对该开口端进行限位,防止阀杆5掉出,但是此情况下,活塞阀瓣4不易加工,且阀杆5在轴向运动过程中,可能会摇晃;故在活塞阀瓣4上设置阀瓣盖7,阀杆5通过阀瓣盖7与活塞阀瓣4连接,此结构加工方便,装配也方便。 When the valve disc cover 7 is not provided on the piston valve disc 4, a limiting groove 43 with one end opening is directly opened on the piston valve disc 4 through processing technology, and the valve stem 5 is laterally socketed in the limiting groove 43 through the opening. , then put the piston disc 4 and valve stem 5 into the valve body 1, and the opening end is limited by the cylinder liner 6 to prevent the valve stem 5 from falling out, but in this case, the piston disc 4 is not easy to process, And the valve stem 5 may shake during the axial movement; therefore, a valve flap cover 7 is arranged on the piston valve flap 4, and the valve stem 5 is connected with the piston valve flap 4 through the valve flap cover 7. This structure is easy to process and easy to assemble. convenient.
所述限位机构包括与阀杆5轴向平行设置的导向杆71和轴向贯穿活塞阀瓣4的导向槽42,所述导向杆71上端固定在阀盖3下端,导向杆71下端置于导向槽42中,二者构成滑移配合,导向杆71的设计,导向杆71对活塞阀瓣4构成周向限位,来保证活塞阀瓣4在启闭过程中不会周向旋转,从而保证阀杆5不会空转,进一步的,限位机构设置在阀体1内,使得调节节流截止阀结构更加紧凑,当然的,该限位机构也可以采用其他方式,比如用螺栓对阀杆5进行径向限位,防止其周向旋转而导致空转。 The position-limiting mechanism includes a guide rod 71 arranged axially parallel to the valve rod 5 and a guide groove 42 axially penetrating the piston disc 4, the upper end of the guide rod 71 is fixed on the lower end of the valve cover 3, and the lower end of the guide rod 71 is placed In the guide groove 42, the two form a sliding fit, the design of the guide rod 71, the guide rod 71 constitutes a circumferential limit to the piston valve disc 4, to ensure that the piston valve disc 4 will not rotate circumferentially during the opening and closing process, thereby Ensure that the valve stem 5 will not run idly. Further, the limit mechanism is arranged in the valve body 1, so that the structure of the throttling stop valve is more compact. Of course, the limit mechanism can also use other methods, such as bolts to the valve stem. 5 Carry out radial limit to prevent its circumferential rotation from causing idling.
所述导向槽42与开口槽45连通,流体进入开口槽45,此时调节节流截止阀未开启,流体向上的压力作用在活塞阀瓣4上,并在此压力下,流体通过导向槽42,进入缸套内腔62并产生向下的压力作用在活塞阀瓣4上,当流体向上的压力和向下的压力在活塞阀瓣4上达到平衡时,活塞阀瓣4处于自平衡状态,相对于以往调节节流截止阀开启需要克服缸套内腔62因被压缩而产生作用在活塞阀瓣4上向下的压力,改进后的结构,避免了这个力,可以轻松开启调节节流截止阀。 The guide groove 42 communicates with the opening groove 45, and the fluid enters the opening groove 45. At this time, the throttle stop valve is not opened, and the upward pressure of the fluid acts on the piston disc 4, and under this pressure, the fluid passes through the guide groove 42. , enter the inner cavity 62 of the cylinder liner and generate downward pressure to act on the piston valve disc 4. When the upward pressure and downward pressure of the fluid are balanced on the piston valve disc 4, the piston valve disc 4 is in a self-balancing state. Compared with the opening of the regulating throttle stop valve in the past, it is necessary to overcome the downward pressure on the piston disc 4 due to the compression of the inner cavity 62 of the cylinder liner. The improved structure avoids this force and can be easily opened to adjust the throttle stop valve. valve.
如图4所示,所述阀杆5通过阀瓣盖7与活塞阀瓣4连接的端为T型件51,T型件51的最大直径处大于阀瓣盖7上被阀杆5贯穿的孔径,由此通过阀杆5的轴向上升来带动阀瓣盖7与活塞阀瓣4轴向上升;图4中所示的T型件51剖面为转剖面,该T型件51的端面由一个圆面经对称铣而成,故两条对称边为相互平行的直线,而另外两条对称边为圆弧线段,将该T型件51卡嵌在阀瓣盖7与活塞阀瓣4形成的限位凹槽43中,T型件51下端面抵着限位凹槽43的底面,由此通过阀杆5的轴向下降来带动阀瓣盖7与活塞阀瓣4轴向下降;T型件51的两条直线与限位凹槽43相贴合,因而活塞阀瓣4与阀杆5构成周向联动配合,故利用导向杆71对活塞阀瓣4进行周向限位,即可以起到对阀杆5进行周向限位的作用。 As shown in Figure 4, the end of the valve stem 5 connected to the piston valve flap 4 through the valve flap cover 7 is a T-shaped piece 51, and the maximum diameter of the T-shaped piece 51 is larger than the valve stem 5 on the valve flap cover 7. aperture, thus the valve disc cover 7 and the piston valve disc 4 are driven to rise axially through the axial rise of the valve stem 5; the section of the T-shaped piece 51 shown in Fig. A circular surface is formed by symmetrical milling, so the two symmetrical sides are straight lines parallel to each other, and the other two symmetrical sides are arc segments. The T-shaped piece 51 is inserted into the valve disc cover 7 and the piston valve disc 4 to form a In the limiting groove 43, the lower end surface of the T-shaped piece 51 is against the bottom surface of the limiting groove 43, thereby driving the valve disc cover 7 and the piston valve disc 4 to descend axially through the axial decline of the valve stem 5; T The two straight lines of the profile 51 fit together with the limit groove 43, so that the piston valve disc 4 and the valve stem 5 form a circumferential linkage and cooperation, so the guide rod 71 is used to limit the piston valve disc 4 in the circumferential direction, that is, It plays the role of circumferentially limiting the valve stem 5 .
在所述活塞阀瓣4上轴向设有连通限位凹槽43与开口槽45的第三通道44,阀杆5贯穿阀瓣盖7后,两者之间构成连通限位凹槽43与缸套内腔62的第四通道72,流体通过第一通道41进入开口槽45或直接进入开口槽45,然后依次通过第四、第四通道进入到缸套内腔62,在导向槽42与缸套内腔62的连通处是利用导向杆71与阀瓣盖7之间的空隙形成的,故在导向槽42与缸套内腔62的连通处为小通道,其流体通过缓慢,活塞阀瓣4达到自平衡耗时长,故增加第四通道72,虽然第四通道72同样是利用阀杆5与阀瓣盖7之间的空隙形成的,也是小通道,但两路同时用于流体通过,其总耗时有一定的减少。 A third channel 44 connecting the limiting groove 43 and the opening groove 45 is axially provided on the piston disc 4. After the valve rod 5 penetrates the valve disc cover 7, a communicating limiting groove 43 and an opening groove 45 are formed between the two. In the fourth channel 72 of the inner cavity 62 of the cylinder liner, the fluid enters the opening groove 45 through the first channel 41 or directly enters the opening groove 45, and then enters the inner cavity 62 of the cylinder liner through the fourth and fourth channels in turn, and between the guide groove 42 and the opening groove 45. The connection between the cylinder liner inner cavity 62 is formed by the gap between the guide rod 71 and the disc cover 7, so the connection between the guide groove 42 and the cylinder liner inner cavity 62 is a small channel, and the fluid passes through slowly, and the piston valve It takes a long time for the petal 4 to achieve self-balancing, so the fourth channel 72 is added. Although the fourth channel 72 is also formed by using the gap between the valve stem 5 and the valve disc cover 7, it is also a small channel, but the two channels are used for fluid passage at the same time. , the total time consumption is reduced to a certain extent.
在阀杆5顶端连接有用于指示阀杆5轴向位移量的指示杆8,以及置于指示杆8外的护罩81,将阀杆5与指示杆8连接,可以宏观的观察调节节流截止阀在启闭过程中,阀杆5的运行位置,更确切地说,是活塞阀瓣4的运行位置,且护罩81上还设置了观察孔82,通过该观察孔82来观看调节流量时阀杆顶部的位置,以此来确认第一、第二通道的重合高度,即调节节流截止阀的调节流量开度,阀杆5顶部与观察孔82底端对齐时是开始流量调节的最小开度,然后阀杆5逐渐升起,流量线性加大,故该阀的阀杆5顶部不在观察孔82的范围内时,调节节流截止阀需要迅速的开关,防止工作前的小缝隙冲刷阀瓣密封面,从操作上多重保护密封组件,观察孔82侧面也刻上了精确的尺寸刻度,便于操作人员对流量大小的调节操作。 The top end of the valve stem 5 is connected with an indicator rod 8 for indicating the axial displacement of the valve stem 5, and a shield 81 placed outside the indicator rod 8. The valve stem 5 is connected with the indicator rod 8, and the throttling can be adjusted macroscopically. During the opening and closing process of the stop valve, the operating position of the valve stem 5, more precisely, is the operating position of the piston disc 4, and an observation hole 82 is also set on the guard 81, through which the regulating flow rate can be viewed. Check the position of the top of the valve stem to confirm the overlapping height of the first and second passages, that is, to adjust the flow opening of the throttle stop valve. When the top of the valve stem 5 is aligned with the bottom of the observation hole 82, the flow adjustment starts Minimum opening, then the valve stem 5 gradually rises, and the flow rate increases linearly, so when the top of the valve stem 5 is not within the scope of the observation hole 82, it is necessary to quickly switch the throttle stop valve to prevent small gaps before work Flushing the sealing surface of the valve clack provides multiple protections for the sealing components in operation, and the side of the observation hole 82 is also engraved with precise size scales, which is convenient for the operator to adjust the flow rate.
还包括带动阀杆5轴向运动的手轮9,通过手轮9来控制调节节流截止阀的启闭,当然的也可以采用气动和电动等装置来控制调节节流截止阀的开度和启闭状态。 It also includes a hand wheel 9 that drives the valve stem 5 to move axially, through which the opening and closing of the throttling stop valve can be controlled and adjusted. Of course, pneumatic and electric devices can also be used to control and adjust the opening and closing of the throttling stop valve. open and close state.
以上结合附图所描述的实施例仅是本实用新型的优选实施方式,而并非对本实用新型的保护范围的限定,任何基于本实用新型精神所做的改进都理应在本实用新型保护范围之内。 The embodiments described above in conjunction with the accompanying drawings are only preferred implementations of the present utility model, rather than limiting the scope of protection of the present utility model. Any improvements made based on the spirit of the present utility model should fall within the scope of protection of the present utility model .
Claims (10)
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| CN201520098646.8U CN204459216U (en) | 2015-02-12 | 2015-02-12 | High-pressure self-balance self-sealing piston formula regulates throttling stop valve |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104653797A (en) * | 2015-02-12 | 2015-05-27 | 宣达实业集团有限公司 | High-pressure self-balancing and self-sealing piston type throttle regulation stop valve |
| CN105889529A (en) * | 2016-06-30 | 2016-08-24 | 纽威石油设备(苏州)有限公司 | Plunger type well drilling throttle valve |
| CN110056673A (en) * | 2019-05-23 | 2019-07-26 | 成都富临精工电子电器科技有限公司 | A kind of piston type threeway valve arrangement |
| CN114483967A (en) * | 2022-01-22 | 2022-05-13 | 巨华阀门有限公司 | Stop valve capable of fine adjustment of flow |
-
2015
- 2015-02-12 CN CN201520098646.8U patent/CN204459216U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104653797A (en) * | 2015-02-12 | 2015-05-27 | 宣达实业集团有限公司 | High-pressure self-balancing and self-sealing piston type throttle regulation stop valve |
| CN105889529A (en) * | 2016-06-30 | 2016-08-24 | 纽威石油设备(苏州)有限公司 | Plunger type well drilling throttle valve |
| CN110056673A (en) * | 2019-05-23 | 2019-07-26 | 成都富临精工电子电器科技有限公司 | A kind of piston type threeway valve arrangement |
| CN110056673B (en) * | 2019-05-23 | 2024-04-26 | 四川芯智热控技术有限公司 | Piston type three-way valve structure |
| CN114483967A (en) * | 2022-01-22 | 2022-05-13 | 巨华阀门有限公司 | Stop valve capable of fine adjustment of flow |
| CN114483967B (en) * | 2022-01-22 | 2024-05-31 | 巨华阀门有限公司 | Stop valve capable of conducting flow fine adjustment |
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