CN204458921U - A kind of Disk brake apparatus for electric vehicle axle assembly - Google Patents

A kind of Disk brake apparatus for electric vehicle axle assembly Download PDF

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Publication number
CN204458921U
CN204458921U CN201520067409.5U CN201520067409U CN204458921U CN 204458921 U CN204458921 U CN 204458921U CN 201520067409 U CN201520067409 U CN 201520067409U CN 204458921 U CN204458921 U CN 204458921U
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brake
flange
disc
electric vehicle
axle assembly
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CN201520067409.5U
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Chinese (zh)
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马寅锟
徐珊珊
曹兵
许克杨
陈利
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Hefei AAM Automotive Driveline and Chassis System Co Ltd
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Hefei AAM Automotive Driveline and Chassis System Co Ltd
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Abstract

本实用新型涉及一种用于电动汽车桥总成的盘式制动装置,包括半轴(1),在半轴的外侧固定连接一个轮毂(8),其特征在于:在半轴上还套接制动盘(7),制动盘固定连接在轮毂上,在制动盘(7)上连接一个与其制动配合的制动钳(2),制动钳包括钳体(3),在钳体(3)的两侧均滑动配合连接一个制动板(5),两个制动板(5)对应设置在所述制动盘(7)的两侧,在每个制动板(5)的内侧面均配合连接与制动盘(7)制动配合的摩擦片(6),在其中一个制动板(5)的外侧还连接一个与其压力配合的压力壁(4)。本实用新型的优点:本装置结构较简单,容易维修保养,方便更换摩擦片,且它具有较好的热稳定性、水稳定性和制动稳定性。

The utility model relates to a disc brake device for an electric vehicle bridge assembly, which comprises a half shaft (1), and a wheel hub (8) is fixedly connected to the outside of the half shaft, and is characterized in that: Connect to the brake disc (7), the brake disc is fixedly connected to the wheel hub, and a brake caliper (2) matching with the brake is connected to the brake disc (7), and the brake caliper includes the caliper body (3). Both sides of the caliper body (3) are slidably connected to a brake plate (5), and two brake plates (5) are correspondingly arranged on both sides of the brake disc (7), and each brake plate ( The inner surface of 5) is connected with the friction plate (6) that is matched with the brake disc (7), and a pressure wall (4) that is pressure-fitted with it is also connected to the outer side of one of the brake plates (5). The utility model has the advantages that the structure of the device is relatively simple, easy to maintain and replace friction plates, and it has good thermal stability, water stability and braking stability.

Description

一种用于电动汽车桥总成的盘式制动装置A disc brake device for electric vehicle axle assembly

技术领域 technical field

本实用新型涉及一种车辆制动装置,特别涉及一种用于电动汽车桥总成的盘式制动装置。 The utility model relates to a vehicle brake device, in particular to a disc brake device used for an electric vehicle bridge assembly.

背景技术 Background technique

随着社会的进步,现如今汽车的数量在不断的增加,汽车尾气已成为环境主要污染源之一,随着人们的环保意识在不断增强,以及地球上固有自然资源的不断减少,寻找汽车燃料替代品已成为一个亟待解决的问题,由此发展绿色环保的电动汽车,已经是未来汽车的发展方向,在未来的新能源汽车领域占有一席之地,与之匹配的电动汽车桥也是亟待开发与研制。 With the progress of society, the number of automobiles is increasing, and automobile exhaust has become one of the main sources of environmental pollution. As people's awareness of environmental protection continues to increase, and the inherent natural resources on the earth continue to decrease, it is necessary to look for alternatives to automobile fuels. Products have become an urgent problem to be solved. Therefore, the development of green and environmentally friendly electric vehicles is already the development direction of future automobiles, and it will occupy a place in the field of new energy vehicles in the future. The matching electric vehicle bridge is also urgently needed to be developed and developed.

目前用于电动汽车的制动装置主要为后桥轮的鼓式制动,但鼓式制动普遍的缺点有制动力稳定性差,在不同路面上制动力变化很大,不易于掌控,而且由于散热性不好,鼓式制动器存在热衰退现象,所以现阶段急需要电动汽车的鼓式制动装置以上所述缺点,使电动汽车制动性能稳定,最终达到可以配备高端客车产品的目的。 At present, the braking device used for electric vehicles is mainly the drum brake of the rear axle wheel, but the common disadvantage of the drum brake is that the braking force stability is poor, the braking force varies greatly on different road surfaces, and it is not easy to control. The heat dissipation is not good, and the drum brake has thermal decay phenomenon, so the above-mentioned shortcomings of the drum brake device for electric vehicles are urgently needed at this stage, so as to stabilize the braking performance of electric vehicles, and finally achieve the purpose of being equipped with high-end passenger car products.

实用新型内容 Utility model content

本实用新型的目的是为了解决现阶段电动汽车的鼓式制动装置所存在的制动力稳定性差,在不同路面上制动力变化很大,不易于掌控,而且由于散热性不好,鼓式制动器存在热衰退等缺点,而提出的一种用于电动汽车桥总成的盘式制动装置。 The purpose of this utility model is to solve the poor stability of the braking force existing in the drum brake device of the electric vehicle at the present stage. The braking force varies greatly on different road surfaces, which is not easy to control, and because of the poor heat dissipation, the drum brake There are disadvantages such as heat decay, and a disc brake device for electric vehicle axle assembly is proposed.

为了实现上述目的,本实用新型采用了如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种用于电动汽车桥总成的盘式制动装置,包括半轴,在所述半轴的外侧固定连接一个轮毂,其特征在于:在所述半轴上还套接一个制动盘,制动盘固定连接在所述轮毂上,在制动盘上连接一个与其制动配合的制动钳,所述制动钳包括钳体,在钳体的两侧均滑动配合连接一个制动板,两个制动板对应设置在所述制动盘的两侧,在每个制动板的内侧面均配合连接与制动盘制动配合的摩擦片,在其中一个制动板的外侧还连接一个与其压力配合的压力壁。 A disc brake device for an electric vehicle axle assembly, comprising a half shaft, a wheel hub is fixedly connected to the outer side of the half shaft, and is characterized in that a brake disc is also sleeved on the half shaft, The brake disc is fixedly connected to the hub, and a brake caliper is connected to the brake disc for braking. The brake caliper includes a caliper body, and a brake plate is slidably connected to both sides of the caliper body , the two brake plates are correspondingly arranged on both sides of the brake disc, and the inner surface of each brake plate is matched with the friction plate that is matched with the brake disc, and the outer side of one of the brake plates is also Attach a pressure wall with a pressure fit to it.

在上述技术方案的基础上,可以有以下进一步的技术方案: On the basis of above-mentioned technical scheme, can have following further technical scheme:

所述制动盘的一侧设有一个法兰盘。 One side of the brake disc is provided with a flange.

所述轮毂内设有与所述半轴套接配合的阶梯通孔,在轮毂外壁的两侧分别设有第一法兰和第二法兰,在所述第一法兰上均布一组第一法兰开槽,在所述第二法兰上均布一组第二法兰开槽,所述第一法兰开槽和第二法兰开槽错位设置。 The hub is provided with a stepped through hole that fits with the half shaft, and a first flange and a second flange are respectively provided on both sides of the outer wall of the hub, and a set of flanges are evenly distributed on the first flange. The first flange is slotted, and a group of second flange slots are evenly distributed on the second flange, and the first flange slots and the second flange slots are arranged in a dislocation.

所述第一法兰通过连接件固定连接所述制动盘。 The first flange is fixedly connected to the brake disc through a connecting piece.

在所述第一法兰上均布一组第一安装孔,在第二法兰上均布一组第二安装孔,任意相邻两个第一安装孔和第二安装孔均交错30°角设置。 A set of first mounting holes is evenly distributed on the first flange, a set of second mounting holes is evenly distributed on the second flange, and any two adjacent first mounting holes and second mounting holes are staggered by 30° angle set.

所述轮毂采用双法兰结构,使其具有如下优点: The hub adopts a double-flange structure, which has the following advantages:

1、双法兰结构满足单台桥有偏置尺寸的要求,使得装上轮胎轮辋后轮胎中心线依然位于轮毂轴承挡中心部分。 1. The double-flange structure meets the offset size requirement of a single bridge, so that the center line of the tire is still located at the center of the hub bearing stop after the tire rim is installed.

2、双法兰安装孔交错成30°角满足装配制动盘连接螺栓的要求,又节约了材料成本。 2. The mounting holes of the double flanges are staggered into an angle of 30° to meet the requirements for assembling the connecting bolts of the brake disc, and save the material cost.

3、其配套的制动盘的两制动面采用柱状连接,散热性较好,轮廓结构简单,使得制动盘便于加工,同时使得制动盘动平衡量明显降低。 3. The two braking surfaces of the matching brake disc are connected in a columnar shape, which has good heat dissipation and simple outline structure, which makes the brake disc easy to process, and at the same time significantly reduces the dynamic balance of the brake disc.

4、整桥轻量化,轮毂采用岔开式双法兰结构即满足装配要求,又节约材料使用量,比同类型的后桥轻30KG,在满足已有性能的前提下降低了重量,间接增加整车的行使里程。 4. The whole axle is lightweight. The wheel hub adopts the bifurcated double-flange structure, which meets the assembly requirements and saves the amount of materials used. It is 30KG lighter than the same type of rear axle. It reduces the weight while meeting the existing performance, and indirectly increases the weight. The mileage of the vehicle.

本实用新型具有以下优点: The utility model has the following advantages:

1、热稳定性较好,这是因为制动盘对摩擦衬块无摩擦增力作用,还因为制动摩擦衬块的尺寸不长,其工作表面的面积仅为制动鼓面积的12%~6%,故散热性较好。 1. The thermal stability is better, because the brake disc has no frictional boosting effect on the friction pad, and because the size of the brake friction pad is not long, its working surface area is only 12% of the brake drum area ~6%, so the heat dissipation is better.

2、水稳定性较好,因为制动衬块对盘的单位压力高,易将水挤出,同时在离心力的作用下沾水后也易于甩掉,再加上衬块对盘的擦拭作用,因而,出水后只需经一、二次制动即能恢复正常;而鼓式制动器则需经过十余次制动方能恢复正常制动效能。 2. The water stability is good, because the unit pressure of the brake pad to the disc is high, it is easy to squeeze out the water, and at the same time, it is easy to shake off after being wetted by centrifugal force, and the pad wipes the disc. , Therefore, after the water comes out, it only needs to be braked once or twice to return to normal; while the drum brake needs to be braked more than ten times before returning to normal braking performance.

3、制动稳定性好,盘式制动器的制动力矩与制动油缸的活塞推力及摩擦系数成线性关系,再加上无自行增势作用,因此在制动过程中制动力矩增长较和缓,与鼓式制动器相比,能保证高的制动稳定性。 3. The braking stability is good. The braking torque of the disc brake has a linear relationship with the piston thrust and friction coefficient of the brake cylinder. In addition, there is no self-increasing effect, so the braking torque increases more slowly during the braking process. , Compared with drum brakes, it can ensure high braking stability.

4、盘式的摩擦衬块比鼓式的摩擦衬片在磨损后更易更换,结构较简单,维修保养容易。 4. The disc type friction lining is easier to replace after wear than the drum type friction lining, the structure is simpler, and the maintenance is easy.

附图说明 Description of drawings

图1是本实用新型的基本结构示意图; Fig. 1 is the basic structural representation of the utility model;

图2是轮毂的侧视图; Fig. 2 is a side view of the hub;

图3是图2的A—A剖视图。 Fig. 3 is a cross-sectional view along line A-A of Fig. 2 .

具体实施方式 Detailed ways

为了使本实用新型更加清楚明白,以下结合附图对本装置详细说明,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the utility model clearer, the device will be described in detail below in conjunction with the accompanying drawings. The specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1所示,本实用新型提供的一种用于电动汽车桥总成的盘式制动装置,包括半轴1,在所述半轴1的外侧固定连接一个轮毂8,其特征在于:在所述半轴1上还套接一个制动盘7,所述制动盘7的一侧设有一个法兰盘7a,所述法兰盘7a固定连接在所述轮毂8上,在制动盘7上连接一个与其制动配合的制动钳2,所述制动钳2为现有技术,它包括钳体3,在钳体3的两侧均滑动配合连接一个制动板5,两个制动板5对应设置在所述制动盘7的两侧,在每个制动板5的内侧面均配合连接与制动盘7制动配合的摩擦片6,在其中一个制动板5的外侧还连接一个与其压力配合的压力壁4。 As shown in Figure 1, a disc brake device for electric vehicle axle assembly provided by the utility model includes a half shaft 1, and a wheel hub 8 is fixedly connected to the outside of the half shaft 1, and is characterized in that: A brake disc 7 is also sleeved on the half shaft 1, and a flange 7a is provided on one side of the brake disc 7, and the flange 7a is fixedly connected to the hub 8. A brake caliper 2 cooperating with its brake is connected on the moving disc 7, and the brake caliper 2 is a prior art, and it includes a caliper body 3, and a brake plate 5 is slidably connected to both sides of the caliper body 3, Two brake plates 5 are correspondingly arranged on both sides of the brake disc 7, and the inner surface of each brake plate 5 is connected with the friction plate 6 that is matched with the brake disc 7, and one of them brakes The outer side of the plate 5 is also connected to a pressure wall 4 which is press-fitted therewith.

接合图2和图3所示,所述轮毂8内设有与所述半轴1套接配合的阶梯通孔8a,在轮毂8外壁的两侧分别设有第一法兰8b和第二法兰8c,在所述第一法兰8b上均布一组第一法兰开槽8d,在所述第二法兰8b上均布一组第二法兰开槽8e,所述第一法兰开槽8d和第二法兰开槽8e错位设置。在所述第一法兰8b上均布一组第一安装孔8f,在第二法兰8c上均布一组第二安装孔8g,任意相邻两个第一安装孔8f和第二安装孔8g均交错30°角设置。所述第一法兰8b通过螺栓与所述制动盘7的法兰盘7a固定连接。 As shown in Fig. 2 and Fig. 3, the hub 8 is provided with a stepped through hole 8a which fits with the half shaft 1, and a first flange 8b and a second flange are respectively provided on both sides of the outer wall of the hub 8. flange 8c, a group of first flange slots 8d are evenly distributed on the first flange 8b, and a group of second flange slots 8e are evenly distributed on the second flange 8b. The first method The flange slot 8d and the second flange slot 8e are misaligned. A group of first mounting holes 8f are uniformly distributed on the first flange 8b, a group of second mounting holes 8g are uniformly distributed on the second flange 8c, and any adjacent two first mounting holes 8f and second mounting holes The holes 8g are arranged in a staggered angle of 30°. The first flange 8b is fixedly connected to the flange 7a of the brake disc 7 through bolts.

Claims (5)

1.一种用于电动汽车桥总成的盘式制动装置,包括半轴(1),在所述半轴(1)的外侧固定连接一个轮毂(8),其特征在于:在所述半轴(1)上还套接一个制动盘(7),制动盘(7)固定连接在所述轮毂(8)上,在制动盘(7)上连接一个与其制动配合的制动钳(2),所述制动钳(2)包括钳体(3),在钳体(3)的两侧均滑动配合连接一个制动板(5),两个制动板(5)对应设置在所述制动盘(7)的两侧,在每个制动板(5)的内侧面均配合连接与制动盘(7)制动配合的摩擦片(6),在其中一个制动板(5)的外侧还连接一个与其压力配合的压力壁(4)。 1. A disc brake device for an electric vehicle axle assembly, comprising a half shaft (1), and a wheel hub (8) is fixedly connected to the outside of the half shaft (1), characterized in that: A brake disc (7) is also sleeved on the half shaft (1), and the brake disc (7) is fixedly connected to the hub (8). Moving caliper (2), the brake caliper (2) includes a caliper body (3), and a brake plate (5) is slidingly fitted on both sides of the caliper body (3), and two brake plates (5) Correspondingly arranged on both sides of the brake disc (7), the inner surface of each brake plate (5) is connected to the friction plate (6) that is matched with the brake disc (7). The outer side of the brake plate (5) is also connected with a pressure wall (4) that is pressure-fitted with it. 2.根据权利要求1所述的一种用于电动汽车桥总成的盘式制动装置,其特征在于:所述制动盘(7)的一侧设有一个法兰盘(7a)。 2. A disc brake device for an electric vehicle axle assembly according to claim 1, characterized in that: one side of the brake disc (7) is provided with a flange (7a). 3.根据权利要求1或2所述的一种用于电动汽车桥总成的盘式制动装置,其特征在于:所述轮毂(8)内设有与所述半轴(1)套接配合的阶梯通孔(8a),在轮毂(8)外壁的两侧分别设有第一法兰(8b)和第二法兰(8c),在所述第一法兰(8b)上均布一组第一法兰开槽(8d),在所述第二法兰(8b)上均布一组第二法兰开槽(8e),所述第一法兰开槽(8d)和第二法兰开槽(8e)错位设置。 3. A disc brake device for an electric vehicle axle assembly according to claim 1 or 2, characterized in that: the hub (8) is provided with a socket socket with the half shaft (1). Matching stepped through holes (8a), first flanges (8b) and second flanges (8c) are respectively provided on both sides of the outer wall of the hub (8), and are evenly distributed on the first flange (8b) A set of first flange slots (8d), a set of second flange slots (8e) evenly distributed on the second flange (8b), the first flange slots (8d) and the second flange slots (8d) The second flange slot (8e) is misaligned. 4.根据权利要求3所述的一种用于电动汽车桥总成的盘式制动装置,其特征在于:所述第一法兰(8b)通过连接件固定连接所述制动盘(7)。 4. A disc brake device for electric vehicle axle assembly according to claim 3, characterized in that: the first flange (8b) is fixedly connected to the brake disc (7 ). 5.根据权利要求3所述的一种用于电动汽车桥总成的盘式制动装置,其特征在于:在所述第一法兰(8b)上均布一组第一安装孔(8f),在第二法兰(8c)上均布一组第二安装孔(8g),任意相邻两个第一安装孔(8f)和第二安装孔(8g)均交错30°角设置。 5. A disc brake device for electric vehicle axle assembly according to claim 3, characterized in that: a group of first mounting holes (8f) are evenly distributed on the first flange (8b) ), a set of second mounting holes (8g) is evenly distributed on the second flange (8c), and any two adjacent first mounting holes (8f) and second mounting holes (8g) are arranged at an angle of staggered by 30°.
CN201520067409.5U 2015-01-31 2015-01-31 A kind of Disk brake apparatus for electric vehicle axle assembly Expired - Fee Related CN204458921U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104595384A (en) * 2015-01-31 2015-05-06 合肥美桥汽车传动及底盘系统有限公司 Disk braking system for electric automobile axle assembly
CN108843709A (en) * 2018-09-03 2018-11-20 夏长江 A kind of vehicle bridge, brake apparatus and vehicle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104595384A (en) * 2015-01-31 2015-05-06 合肥美桥汽车传动及底盘系统有限公司 Disk braking system for electric automobile axle assembly
CN108843709A (en) * 2018-09-03 2018-11-20 夏长江 A kind of vehicle bridge, brake apparatus and vehicle

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