CN204455525U - Three hemmers - Google Patents

Three hemmers Download PDF

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CN204455525U
CN204455525U CN201520040188.2U CN201520040188U CN204455525U CN 204455525 U CN204455525 U CN 204455525U CN 201520040188 U CN201520040188 U CN 201520040188U CN 204455525 U CN204455525 U CN 204455525U
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fabric
strip
folding
edge
crimping
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谢万明
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Abstract

本实用新型公开了一种三折边器,固定于缝纫机前方,用于对毛巾、床单、窗帘等织物进行三折边处理,其特征在于:三折边器包括支架、托板和位于托板上方并与托板之间形成一定间隙的卷曲条,沿卷曲条依次设置有定位条、压板和成型装置,织物边缘经卷曲条成近似直角导入后进入卷曲条与托板之间的间隙中以及卷曲条与定位条之间的间隙中,完成第一折的织物边缘进入压板与卷曲条之间形成的间隙实现第二折,完成第二折的织物边缘继续由压板和成型装置进行第三次折叠。采用本实用新型可以显著提高折边效率和缝纫质量,进而有效提高产能和质量,降低生产成本。

The utility model discloses a three-folding device, which is fixed in front of a sewing machine and used for three-folding processing of fabrics such as towels, bed sheets, and curtains. The curling strip above and forming a certain gap with the supporting plate is arranged in sequence along the curling strip with a positioning strip, a pressing plate and a forming device. In the gap between the curling strip and the positioning strip, the fabric edge that has completed the first fold enters the gap formed between the pressing plate and the curling strip to realize the second folding, and the fabric edge that has completed the second folding continues to be carried out by the pressing plate and the forming device for the third time fold. By adopting the utility model, the hemming efficiency and sewing quality can be significantly improved, thereby effectively improving production capacity and quality, and reducing production cost.

Description

三折边器Trifolder

技术领域 technical field

本实用新型涉及纺织机械技术领域,特别涉及一种能实现织物自动折边的三折边器。 The utility model relates to the technical field of textile machinery, in particular to a three-folding device capable of realizing automatic folding of fabrics.

背景技术 Background technique

在将布料加工成毛巾、床单或者窗帘等织物时,需要对织物的边缘进行折边处理,以防止织物边缘的线头散开。 When the cloth is processed into fabrics such as towels, bed sheets or curtains, it is necessary to hem the edges of the fabric to prevent the thread ends at the edges of the fabric from being scattered.

传统的折边工序一般都是由工人先将织物边缘折叠好(一般是进行三次折叠,以将线头包裹在最里面,防止线头外露),然后再将折好的织物导入缝纫机(具体也称卷边)进行缝合。然而,面对现在用工难、市场需求的质量越来越高等问题,传统的做法由于用人工折边和缝纫或折边后用半自动设备缝纫,因而需要的人力多,工作效率慢,而且产品质量也无法得到提升,不能有效降低产品价格,无法满足市场需求。 In the traditional hemming process, the workers usually fold the edge of the fabric first (usually three times to wrap the thread end inside to prevent the thread end from being exposed), and then guide the folded fabric into the sewing machine (specifically, it is also called roll side) for sewing. However, in the face of the current problems of difficult labor and higher and higher quality of market demand, the traditional method uses manual folding and sewing or semi-automatic equipment for sewing after folding, which requires a lot of manpower, slow work efficiency, and poor product quality. Also can't be promoted, can't reduce product price effectively, can't satisfy market demand.

实用新型内容 Utility model content

本实用新型旨在提供一种三折边器,可以代替人工,实现对织物边缘的快速折叠,有效提高织物的生产效率和产品质量,并且可以实现连续性、全自动化生产。 The utility model aims to provide a three-folding device, which can replace manual work, realize rapid folding of fabric edges, effectively improve the production efficiency and product quality of fabrics, and realize continuous and fully automatic production.

为达到上述目的,本实用新型采用如下技术方案。 In order to achieve the above object, the utility model adopts the following technical solutions.

一种三折边器,固定于缝纫机前方,用于对毛巾、床单、窗帘等织物进行折边处理,所述三折边器包括用于固定在台面的支架、平行于台面的托板和位于托板上方并与托板之间形成一定间隙的卷曲条,沿所述卷曲条依次设置有定位条、压板和成型装置,所述定位条设置于所述卷曲条的侧边,所述压板和成型装置设置于所述卷曲条的上方且成型装置与卷曲条之间形成适于所述织物的卷边通过的通行槽;还包括一导嘴,所述导嘴与所述卷曲条位于同一直线上;织物边缘经所述卷曲条成近似直角导入后进入所述卷曲条与托板之间的间隙中以及卷曲条与定位条之间的间隙中,完成第一折的织物边缘进入所述压板与卷曲条之间形成的间隙实现第二折,完成第二折的织物边缘继续由所述压板和成型装置之间形成的通行槽导向,实现对织物边缘进行第三次折叠,并最终由所述导嘴导出,进入缝纫机进行缝合。 A three-folder, fixed in front of a sewing machine, used for folding fabrics such as towels, sheets, curtains, etc., the three-folder includes a bracket for fixing on the table, a supporting plate parallel to the table and a The curling strip above the supporting plate and forms a certain gap with the supporting plate, and the positioning strip, the pressing plate and the forming device are sequentially arranged along the curling strip, the positioning strip is arranged on the side of the curling strip, the pressing plate and The forming device is arranged above the crimping bar, and a passing groove suitable for the curling of the fabric to pass is formed between the forming device and the crimping bar; a guide mouth is also included, and the guide mouth and the crimping bar are located on the same straight line Above; the fabric edge is introduced into the gap between the curling strip and the supporting plate and the gap between the curling strip and the positioning strip after being introduced at approximately right angles by the curling strip, and the fabric edge that has completed the first fold enters the pressing plate The gap formed between the crimping strip and the crimping strip realizes the second fold, and the fabric edge that has completed the second fold continues to be guided by the passage groove formed between the pressing plate and the forming device, so that the third fold of the fabric edge is realized, and finally the fabric edge is folded by the The guide nozzle is exported and enters the sewing machine for sewing.

优选地,所述定位条由一定位板固定,所述定位板与所述支架固定或者一体成型。 Preferably, the positioning bar is fixed by a positioning plate, and the positioning plate is fixed or integrally formed with the bracket.

优选地,所述压板固定于所述定位板,包括倾斜的过渡部和竖直的导向部,完成第二折的织物边缘由所述倾斜的过渡部逐渐下压,直到进入所述导向部,该织物边缘由近似水平状变成近似竖直状,在继续通过所述通行槽时,由所述通行槽和成型装置整形,实现第三次折叠。 Preferably, the pressing plate is fixed to the positioning plate, and includes an inclined transition portion and a vertical guide portion, and the edge of the fabric that has completed the second fold is gradually pressed down by the inclined transition portion until it enters the guide portion, The edge of the fabric changes from an approximately horizontal shape to an approximately vertical shape, and when it continues to pass through the passage groove, it is shaped by the passage groove and the forming device to realize the third folding.

优选地,所述卷曲条的端部具有适于将织物导入到所述间隙内的弧面。 Preferably, the ends of the crimping strips have arcuate surfaces suitable for leading the fabric into the gap.

可见,相比于传统由人工进行折叠的作法,采用本实用新型的三折边器可以显著提高折边效率,进而有效提高织物的产能,降低生产成本。 It can be seen that compared with the traditional manual folding method, the use of the three-folding device of the present invention can significantly improve the folding efficiency, thereby effectively improving the production capacity of the fabric and reducing the production cost.

附图说明 Description of drawings

图1为本实用新型实施例的三折边器的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of a three-folding device according to an embodiment of the present invention.

图2是本实用新型实施例的三折边器实现第一折和第二折的部件图。 Fig. 2 is a component diagram of the first fold and the second fold realized by the three-folder according to the embodiment of the utility model.

图3是本实用新型实施例的三折边器实现第三折的部件的侧视图。 Fig. 3 is a side view of the third folding part of the three-folding device according to the embodiment of the utility model.

图4是本实用新型实施例的三折边器实现第三折的部件的底视图。 Fig. 4 is a bottom view of the third folding part of the three-folding device according to the embodiment of the present invention.

图5是本实用新型实施例的织物折叠后的效果图。 Fig. 5 is an effect diagram of the folded fabric of the embodiment of the utility model.

具体实施方式 Detailed ways

下面结合附图和具体实施例对本实用新型的结构原理及功能特点作进一步说明,以便理解本实用新型的发明实质。 The structural principles and functional characteristics of the present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments, so as to understand the essence of the invention of the present utility model.

参照图1所示,本实施例提供的三折边器100用于固定在缝纫机前方,对床单、窗帘或者毛巾等织物进行三折边处理。该三折边器100包括支架1、托板2、底板3、卷曲条4、定位条5、定位板6、压板7、成型装置8和导嘴9,其中,支架1用于固定在缝纫机前面,并使托板2平行于台面或者将托板2平置于台面。托板2上方固定有一卷曲条4,卷曲条4与托板2之间形成一定的间隙10,该间隙10适于容织物边缘通过。沿卷曲条4的长度方向依次设置有上述定位条5、压板7和成型装置8,定位条5设置于卷曲条4的始端,成型装置8设置于卷曲条4的末端,织物边缘由该始端进入,折叠好之后由该末端并经由成型装置8导出。 Referring to FIG. 1 , the three-folding device 100 provided in this embodiment is used to be fixed in front of a sewing machine to perform three-folding processing on fabrics such as bed sheets, curtains or towels. The three-folder 100 includes a bracket 1, a supporting plate 2, a base plate 3, a curling strip 4, a positioning strip 5, a positioning plate 6, a pressing plate 7, a forming device 8 and a guide nozzle 9, wherein the bracket 1 is used to be fixed on the front of the sewing machine , and make the pallet 2 parallel to the table or place the pallet 2 flat on the table. A crimp bar 4 is fixed above the supporting plate 2, and a certain gap 10 is formed between the crimping bar 4 and the supporting plate 2, and the gap 10 is suitable for allowing the edge of the fabric to pass through. The above-mentioned positioning strip 5, pressing plate 7 and forming device 8 are sequentially arranged along the length direction of the crimping strip 4, the positioning strip 5 is arranged at the beginning of the curling strip 4, the forming device 8 is arranged at the end of the curling strip 4, and the fabric edge enters from the beginning , after being folded, it is led out from the end and via the forming device 8 .

具体地,本实用新型的定位条5固定设置于卷曲条4的侧边,并且二者之间也预留有可供织物边缘通过的间隙。压板7和成型装置8固定设置于卷曲条4的上方并与卷曲条4之间也形成适于织物卷边后通过的空隙。而且,成型装置8与卷曲条4的末端端面之间形成有一通行槽81,该通行槽81可将待卷边的织物边缘从卷曲条4的一侧导向卷曲条4的另一侧,从而实现对织物边缘的第三次折叠。 Specifically, the positioning strip 5 of the present invention is fixedly arranged on the side of the crimping strip 4, and there is also a gap reserved between the two for the passage of the fabric edge. The pressing plate 7 and the forming device 8 are fixedly arranged above the crimping bar 4 and also form a gap suitable for passing the fabric after crimping with the crimping bar 4 . Moreover, a passage groove 81 is formed between the forming device 8 and the end face of the crimping bar 4, and the passing groove 81 can guide the edge of the fabric to be crimped from one side of the crimping bar 4 to the other side of the crimping bar 4, thereby realizing Make a third fold over the edge of the fabric.

至于对织物边缘的第一折和第二折,其工作原理是: As for the first and second folds to the edges of the fabric, here's how it works:

参照图2所示,卷曲条4始端的端部设置有适于将织物边缘导入到上述间隙10内的弧面,由于卷曲条4与底板3之间的间隙10和卷曲条4与定位条5之间的间隙是基本垂直的,所以,织物边缘进入这两个间隙后,便随之变成与织物本身呈近似垂直的状态,实现了第一折的工序。随着织物边缘的继续向前移动,完成第一折的织物边缘进入到压板7与卷曲条4之间形成的间隙内。从图中可以看出,压板7固定于定位板6,定位板6与支架1固定或者一体成型,压板7包括倾斜的过渡部71和竖直的导向部72,导向部62呈倒三角形。完成第一折的织物边缘开始呈近似直角状,在逐渐进入压板7的过程中,织物边缘的竖直的一侧在过渡部71的压力下渐趋水平,最终实现第二次折叠。 Referring to Fig. 2, the end of the curling strip 4 is provided with an arc surface suitable for introducing the edge of the fabric into the above-mentioned gap 10, because the gap 10 between the curling strip 4 and the bottom plate 3 and the curling strip 4 and the positioning strip 5 The gaps between them are basically vertical. Therefore, after the fabric edge enters these two gaps, it becomes approximately perpendicular to the fabric itself, realizing the first folding process. As the fabric edge continues to move forward, the fabric edge that completes the first fold enters in the gap formed between the pressing plate 7 and the crimping bar 4 . It can be seen from the figure that the pressing plate 7 is fixed to the positioning plate 6, and the positioning plate 6 is fixed or integrally formed with the bracket 1. The pressing plate 7 includes an inclined transition portion 71 and a vertical guiding portion 72, and the guiding portion 62 is in the shape of an inverted triangle. The edge of the fabric that has completed the first fold is approximately at right angles. In the process of gradually entering the pressing plate 7, the vertical side of the edge of the fabric gradually becomes horizontal under the pressure of the transition portion 71, and finally the second fold is realized.

第三折的原理具体如图3和图4所示,完成第二折的织物边缘从过渡部71进入导向部72,由导向部72对织物边缘继续下压,使织物边缘最终变成向下的近似竖直状态,接着,呈近似竖直状态的织物边缘通过卷曲条4末端端部与成型装置底7部之间所斜向设置的通行槽81,使织物边缘从卷曲条4的右侧(以织物前进方向为参考)运动到左侧,此时,织物边缘被侧向挤压,完成第三折,并立即被送入导嘴9。导嘴9与卷曲条4位于同一直线上,并且恰好位于被三折的织物边缘的正上方,最终由导嘴3将折叠好的织物送入缝纫机进行缝合处理。图5是织物的边缘被三次折叠后的最终效果图,缝纫机可以靠近该边缘的内侧进行缝合动作,将织物边缘缝合,并将边缘的线头包裹在最里面,防止线头散开导致拉纱而破坏织物。 The principle of the third fold is specifically shown in Figures 3 and 4. The fabric edge that has completed the second fold enters the guide part 72 from the transition part 71, and the guide part 72 continues to press down on the fabric edge, so that the fabric edge finally becomes downward. The approximate vertical state, then, the fabric edge that is approximately vertical state passes through the passage groove 81 that is arranged obliquely between the crimping bar 4 terminal ends and the forming device bottom 7 parts, makes the fabric edge from the right side of the crimping bar 4 (Refer to the forward direction of the fabric) Move to the left side, at this time, the edge of the fabric is squeezed sideways, completes the third fold, and is immediately sent into the nozzle 9. The guide nozzle 9 is positioned on the same straight line as the crimp bar 4, and just above the edge of the fabric folded in three, and finally the folded fabric is sent into the sewing machine by the guide nozzle 3 for sewing. Figure 5 is the final rendering of the edge of the fabric after being folded three times. The sewing machine can close the inner side of the edge to sew the edge of the fabric, and wrap the thread ends on the innermost side to prevent the thread ends from being scattered and causing damage to the yarn. fabric.

综上所述,本实用新型的三折边器结构简单,且该三折边器可以代替人工,实现对织物边缘的快速折叠,有效提高织物的生产效率和产品质量,并且可以实现连续性、全自动化生产。 To sum up, the three-folding device of the utility model has a simple structure, and the three-folding device can replace manual labor to realize fast folding of the fabric edge, effectively improve the production efficiency and product quality of the fabric, and can realize continuity, Fully automated production.

在本说明书的描述中,具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。 In the description of this specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in an appropriate manner.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围以权利要求的保护范围为准。 The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Anyone familiar with the technical field can easily think of changes or changes within the technical scope disclosed by the utility model Replacement should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model shall be determined by the protection scope of the claims.

Claims (4)

1.一种三折边器,固定于缝纫机前方,用于对毛巾、床单、窗帘等织物进行三折边处理,其特征在于:所述三折边器包括用于固定在台面的支架、平行于台面的托板和位于托板上方并与托板之间形成一定间隙的卷曲条,沿所述卷曲条依次设置有定位条、压板和成型装置,所述定位条设置于所述卷曲条的侧边,所述压板和成型装置设置于所述卷曲条的上方且成型装置与卷曲条之间形成适于所述织物的卷边通过的通行槽;还包括一导嘴,所述导嘴与所述卷曲条位于同一直线上;织物边缘经所述卷曲条成近似直角导入后进入所述卷曲条与托板之间的间隙中以及卷曲条与定位条之间的间隙中,完成第一折的织物边缘进入所述压板与卷曲条之间形成的间隙实现第二折,完成第二折的织物边缘继续由所述压板和成型装置之间形成的通行槽导向,实现对织物边缘进行第三次折叠,并最终由所述导嘴导出,进入缝纫机进行缝合。 1. A three-folding device, which is fixed on the front of the sewing machine, is used to carry out three-folding processing to fabrics such as towels, bed sheets, and curtains, and is characterized in that: the three-folding device includes a support for being fixed on the table, parallel The supporting plate on the table and the curling strip that is located above the supporting plate and forms a certain gap with the supporting plate, along the curling strip, a positioning strip, a pressing plate and a forming device are arranged in sequence, and the positioning strip is arranged on the side of the curling strip On the side, the pressing plate and the forming device are arranged above the crimping bar, and a passage groove suitable for the curling of the fabric to pass is formed between the forming device and the crimping bar; a guide mouth is also included, and the guide mouth and the The crimping strips are located on the same straight line; the fabric edge is introduced into the gap between the crimping strip and the pallet and between the crimping strip and the positioning strip after being introduced at approximately right angles by the crimping strip to complete the first fold The edge of the fabric enters the gap formed between the pressing plate and the crimping bar to realize the second folding, and the edge of the fabric that has completed the second folding continues to be guided by the passage groove formed between the pressing plate and the forming device, realizing the third folding of the edge of the fabric. It is folded once, and finally exported by the guide nozzle, and enters the sewing machine for sewing. 2.如权利要求1所述的三折边器,其特征在于:所述定位条由一定位板固定,所述定位板与所述支架固定或者一体成型。 2. The triple edge folder according to claim 1, wherein the positioning strip is fixed by a positioning plate, and the positioning plate is fixed or integrally formed with the bracket. 3.如权利要求2所述的三折边器,其特征在于:所述压板固定于所述定位板,包括倾斜的过渡部和竖直的导向部,完成第二折的织物边缘由所述倾斜的过渡部逐渐下压,直到进入所述导向部,该织物边缘由近似水平状变成近似竖直状,在继续通过所述通行槽时,由所述通行槽和成型装置整形,实现第三次折叠。 3. The three-folding device as claimed in claim 2, characterized in that: the pressing plate is fixed on the positioning plate, includes an inclined transition portion and a vertical guide portion, and the fabric edge that completes the second folding is formed by the The inclined transition part is gradually pressed down until it enters the guide part, and the edge of the fabric changes from approximately horizontal to approximately vertical. When continuing to pass through the passage groove, it is shaped by the passage groove and the forming device to realize the second Fold three times. 4.如权利要求1所述的三折边器,其特征在于:所述卷曲条的端部具有适于将织物导入到所述间隙内的弧面。 4. The triple edge folder according to claim 1, characterized in that: the ends of the crimping strips have arc surfaces suitable for leading the fabric into the gap.
CN201520040188.2U 2015-01-21 2015-01-21 Three hemmers Expired - Fee Related CN204455525U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040287A (en) * 2015-08-18 2015-11-11 深圳市德业自动化科技有限公司 Automatic equipment for bag hemming and sewing
CN105040286A (en) * 2015-08-18 2015-11-11 深圳市德业自动化科技有限公司 Hemming die capable of achieving fabric hemming twice
CN115157756A (en) * 2022-07-05 2022-10-11 晋江市恒荣碳纤制品有限公司 Full-servo compressed towel production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105040287A (en) * 2015-08-18 2015-11-11 深圳市德业自动化科技有限公司 Automatic equipment for bag hemming and sewing
CN105040286A (en) * 2015-08-18 2015-11-11 深圳市德业自动化科技有限公司 Hemming die capable of achieving fabric hemming twice
CN115157756A (en) * 2022-07-05 2022-10-11 晋江市恒荣碳纤制品有限公司 Full-servo compressed towel production process

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