CN204451017U - A kind of nozzle arrangements of rubber injection moulding machine - Google Patents
A kind of nozzle arrangements of rubber injection moulding machine Download PDFInfo
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- CN204451017U CN204451017U CN201420868985.5U CN201420868985U CN204451017U CN 204451017 U CN204451017 U CN 204451017U CN 201420868985 U CN201420868985 U CN 201420868985U CN 204451017 U CN204451017 U CN 204451017U
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- Prior art keywords
- nozzle body
- nozzle
- cooling
- neck
- jacket
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 4
- 239000002826 coolant Substances 0.000 claims 4
- 230000003044 adaptive effect Effects 0.000 claims 1
- 238000003466 welding Methods 0.000 claims 1
- 238000002347 injection Methods 0.000 abstract description 10
- 239000007924 injection Substances 0.000 abstract description 10
- 238000005192 partition Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 11
- 230000002028 premature Effects 0.000 description 3
- 238000004073 vulcanization Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000985973 Castilla ulei Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
Landscapes
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
一种橡胶注射成型机的喷嘴结构,其特征在于:喷嘴主体由嘴部、颈部和连接部顺序组成,在嘴部与颈部之间设有定位肩,在连接部上设有外螺纹,沿喷嘴主体颈部外壁设置有可容液体流通的冷却套,所述冷却套由内套和外套采用焊接结构组合而成,所述冷却套上并列设有用于与冷却管路连通的进流口和出流口,在所述进流口和出流口之间设有用于控制流向的隔板。本实用新型结构简单、方便,其冷却性能完全满足注射特性,可将计量胶料完全注射至型腔,从而降低制品废品率,达到高精度制品的制造要求。
A nozzle structure for a rubber injection molding machine, characterized in that: the nozzle body is sequentially composed of a mouth, a neck and a connecting part, a positioning shoulder is provided between the mouth and the neck, and an external thread is provided on the connecting part, Along the outer wall of the neck of the nozzle main body, there is a cooling jacket that can accommodate liquid circulation. The cooling jacket is composed of an inner jacket and an outer jacket with a welded structure. The cooling jacket is provided with an inlet for communicating with the cooling pipeline. and an outlet, and a partition for controlling the flow direction is provided between the inlet and the outlet. The utility model has a simple and convenient structure, and its cooling performance fully meets the injection characteristics, and the metered rubber can be completely injected into the cavity, thereby reducing the product reject rate and meeting the manufacturing requirements of high-precision products.
Description
技术领域 technical field
本实用新型涉及一种注射成型机械技术领域,尤其涉及一种橡胶注射成型机的喷嘴结构的改进。 The utility model relates to the technical field of injection molding machinery, in particular to an improvement of the nozzle structure of a rubber injection molding machine.
背景技术 Background technique
橡胶注射成型机的注射特性决定越到最后的注射,其注射压力越高,产生的剪切热越高。因此,需要此时的喷嘴能够快速冷却,以控制胶料温度,防止胶料过早硫化,这样将计量胶料完全注射至型腔,降低制品废品率,达到高精度制品的制造要求。而现有技术的橡胶注射成型机喷嘴温度很难控制,因为喷嘴孔小,注射时剪切发热严重,导致注射时胶料前后温差,且内外温差较大,废品率很高,满足不了高精度制品的要求。 The injection characteristics of the rubber injection molding machine determine that the final injection, the higher the injection pressure, the higher the shear heat generated. Therefore, the nozzle at this time needs to be cooled quickly to control the temperature of the rubber material and prevent premature vulcanization of the rubber material, so that the metered rubber material can be completely injected into the cavity, reducing the product rejection rate and meeting the manufacturing requirements of high-precision products. However, it is difficult to control the temperature of the nozzle of the rubber injection molding machine in the prior art, because the nozzle hole is small, and the shearing heat is serious during injection, resulting in a temperature difference between the front and rear of the rubber during injection, and a large temperature difference between the inside and outside, and the rejection rate is high, which cannot meet the high precision. product requirements.
发明内容 Contents of the invention
本实用新型的主要目的是:克服橡胶注射成型机在注射时,喷嘴的剪切发热温度对产品质量影响的问题,从而对注射成型机喷嘴作出改进,并开发一种设置有冷却套的喷嘴。 The main purpose of this utility model is: to overcome the problem that the shear heating temperature of the nozzle affects the product quality when the rubber injection molding machine is injecting, so as to improve the nozzle of the injection molding machine and develop a nozzle with a cooling jacket.
本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种橡胶注射成型机的喷嘴结构,具有喷嘴体和与喷嘴体连通的喷嘴主体,其特征在于:所述喷嘴主体由嘴部、颈部和连接部顺序组成,在嘴部与颈部之间设有定位肩,在连接部上设有外螺纹,所述外螺纹与喷嘴体上设置的内螺纹适配;沿喷嘴主体外壁设置有可容液体流通的冷却套,所述冷却套上并列设有用于与冷却管路连通的进流口和出流口,在所述进流口和出流口之间设有用于控制流向的隔板。 The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: a nozzle structure of a rubber injection molding machine, which has a nozzle body and a nozzle body communicating with the nozzle body, and is characterized in that: the nozzle body is composed of a nozzle The mouth, the neck and the connecting part are composed in sequence, a positioning shoulder is set between the mouth and the neck, and an external thread is provided on the connecting part, and the external thread is adapted to the internal thread provided on the nozzle body; along the nozzle body The outer wall is provided with a cooling jacket that can accommodate liquid circulation. The cooling jacket is provided with an inlet and an outlet for communicating with the cooling pipeline. Between the inlet and the outlet is a control flow partition.
本实用新型的技术方案还可以进一步完善: The technical scheme of the utility model can also be further improved:
作为优选,所述冷却套设置于喷嘴主体的颈部;冷却套下端与定位肩抵接,上端接近连接部外螺纹末端。 Preferably, the cooling jacket is arranged on the neck of the nozzle body; the lower end of the cooling jacket is in contact with the positioning shoulder, and the upper end is close to the end of the external thread of the connecting part.
作为优选,所述冷却套由内套和外套采用焊接结构组合而成,其内套与喷嘴主体的颈部外壁紧密配合。 Preferably, the cooling jacket is composed of an inner jacket and an outer jacket with a welded structure, and the inner jacket is closely matched with the outer wall of the neck of the nozzle body.
作为优选,与进流口和出流口相连的冷却管路沿喷嘴体轴向排列,但不与热板和喷嘴体接触,所述进流口和出流口分装在隔板的两侧。 As a preference, the cooling pipeline connected with the inlet and outlet is arranged axially along the nozzle body, but not in contact with the hot plate and the nozzle body, and the inlet and outlet are installed on both sides of the partition .
本实用新型有益效果是: The beneficial effects of the utility model are:
1)装置结构简单、方便。由于喷嘴与喷嘴体要伸入至热板的定位孔中,必须简单方便。本实用新型与外接冷却系统配合,其冷却性能可靠;当喷嘴主体需要调换时可以旋松螺纹,将喷嘴与喷嘴体分离,调换整套喷嘴(包括喷嘴主体和连接在喷嘴主体上面的冷却套);也可把冷却套从喷嘴主体中卸下来,仅调换喷嘴主体,十分方便。 1) The structure of the device is simple and convenient. Since the nozzle and the nozzle body will be inserted into the positioning hole of the hot plate, it must be simple and convenient. The utility model cooperates with an external cooling system, and its cooling performance is reliable; when the nozzle body needs to be replaced, the thread can be unscrewed, the nozzle is separated from the nozzle body, and the whole set of nozzles (including the nozzle body and the cooling jacket connected to the nozzle body) can be replaced; The cooling jacket can also be removed from the nozzle body, and only the nozzle body can be replaced, which is very convenient.
2)由注射特性决定越到最后的注射,其注射压力越高,产生的剪切热越高,需要此时的喷嘴快速冷却,以控制胶料温度,防止胶料过早硫化。本实用新型完全满足上述注射特性,可将计量胶料完全注射至型腔,从而降低制品废品率,达到高精度制品的制造要求。 2) It is determined by the injection characteristics that the higher the injection pressure is, the higher the shear heat will be. At this time, the nozzle needs to be cooled rapidly to control the temperature of the rubber material and prevent premature vulcanization of the rubber material. The utility model fully satisfies the above-mentioned injection characteristics, and can completely inject the metered rubber material into the cavity, thereby reducing the reject rate of products and meeting the manufacturing requirements of high-precision products.
附图说明 Description of drawings
图1是本实用新型的一种结构示意图; Fig. 1 is a kind of structural representation of the utility model;
图2是图1的A-A剖面图; Fig. 2 is the A-A sectional view of Fig. 1;
图3是喷嘴主体部分的结构图。 Fig. 3 is a structural view of the main body of the nozzle.
图中:1、喷嘴主体,2、冷却内套,3、冷却外套,4、隔板,5、进流口,6、出流口,7、冷却管路,11、连接部,12、颈部,13嘴部,14定位肩; In the figure: 1. Nozzle body, 2. Cooling inner jacket, 3. Cooling jacket, 4. Partition plate, 5. Inlet, 6. Outlet, 7. Cooling pipeline, 11. Connecting part, 12. Neck Department, 13 mouth, 14 positioning shoulder;
a、热板,b、喷嘴体,c、胶料。 a. Hot plate, b. Nozzle body, c. Rubber compound.
具体实施方式 Detailed ways
下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.
实施例1: Example 1:
如图所示的橡胶注射成型机的喷嘴结构,喷嘴主体1与喷嘴体b螺纹连接,喷嘴主体分为嘴部13、颈部12和连接部11,颈部12的外圆套有冷却内套2(下端与定位肩14抵接)所述冷却内套2与颈部外壁紧密接触,所述的冷却内套2的外面套有冷却外套3,冷却内套与冷却外套之间有适于液体流动的空腔,且内套与外套的两端全周焊接;在冷却外套3上并列设置有进流口5和出流口6,在两口之间的腔体内固定有隔板4,以引导流动方向,所述进流口5和出流口6与沿喷嘴体b轴向排列的冷却管路7相连,但不与热板和喷嘴体接触。 As shown in the nozzle structure of the rubber injection molding machine, the nozzle body 1 is screwed with the nozzle body b. The nozzle body is divided into a mouth 13, a neck 12 and a connecting portion 11. The outer ring of the neck 12 has a cooling inner sleeve 2 (the lower end abuts against the positioning shoulder 14) the cooling inner sleeve 2 is in close contact with the outer wall of the neck, the cooling inner sleeve 2 is covered with a cooling jacket 3, and there is a suitable liquid between the cooling inner jacket and the cooling jacket flow cavity, and the two ends of the inner sleeve and the outer sleeve are welded around; on the cooling outer sleeve 3, an inlet port 5 and an outlet port 6 are arranged side by side, and a partition 4 is fixed in the cavity between the two ports to guide In the flow direction, the inlet port 5 and the outlet port 6 are connected to the cooling pipeline 7 arranged axially along the nozzle body b, but are not in contact with the hot plate and the nozzle body.
使用时,当注射压力加大,胶料向下注射,胶料经喷嘴时产生越来越多的剪切热,此时冷却管路7向进流口5进水,并进入冷却内套2与冷却外套3内环,由于中间有隔板4,冷却水循环后由出流口6出水,带走喷嘴的热量,降低喷嘴温度,以控制胶料温度,防止胶料过早硫化,这样将计量胶料完全注射至型腔,降低制品废品率,达到高精度制品的制造要求。 When in use, when the injection pressure increases, the rubber material is injected downward, and more and more shear heat is generated when the rubber material passes through the nozzle. At this time, the cooling pipeline 7 enters the water inlet 5 and enters the cooling inner sleeve 2 With the inner ring of the cooling jacket 3, because there is a partition 4 in the middle, the cooling water is circulated and the water is discharged from the outlet 6 to take away the heat of the nozzle and reduce the temperature of the nozzle to control the temperature of the rubber material and prevent premature vulcanization of the rubber material. The rubber material is completely injected into the cavity, reducing the product rejection rate and meeting the manufacturing requirements of high-precision products.
实施例2 Example 2
本实施例与本实施例1的区别之处是,冷却外套直接套接并固定在喷嘴主体1颈部12外面不设内套,其好处是冷却效率高,结构简单。但当需要更换喷嘴时,冷却部分也随之需要更换。其他与实施例1相同。 The difference between this embodiment and this embodiment 1 is that the cooling jacket is directly socketed and fixed on the neck 12 of the nozzle main body 1 without an inner jacket, which has the advantages of high cooling efficiency and simple structure. But when the nozzle needs to be replaced, the cooling part also needs to be replaced. Others are the same as in Example 1.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420868985.5U CN204451017U (en) | 2014-12-31 | 2014-12-31 | A kind of nozzle arrangements of rubber injection moulding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420868985.5U CN204451017U (en) | 2014-12-31 | 2014-12-31 | A kind of nozzle arrangements of rubber injection moulding machine |
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| CN204451017U true CN204451017U (en) | 2015-07-08 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107696432A (en) * | 2016-08-08 | 2018-02-16 | 安徽泰诺塑胶有限公司 | A kind of sprayer of injection molding machine cooling device |
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2014
- 2014-12-31 CN CN201420868985.5U patent/CN204451017U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107696432A (en) * | 2016-08-08 | 2018-02-16 | 安徽泰诺塑胶有限公司 | A kind of sprayer of injection molding machine cooling device |
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| GR01 | Patent grant | ||
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Granted publication date: 20150708 |