CN204449529U - Super wire-moving cutting machine - Google Patents

Super wire-moving cutting machine Download PDF

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Publication number
CN204449529U
CN204449529U CN201420864512.8U CN201420864512U CN204449529U CN 204449529 U CN204449529 U CN 204449529U CN 201420864512 U CN201420864512 U CN 201420864512U CN 204449529 U CN204449529 U CN 204449529U
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CN
China
Prior art keywords
axis slide
head
slide rail
lathe bed
wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201420864512.8U
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Chinese (zh)
Inventor
饶艳红
喻伦祥
涂达明
徐波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Libo Special Steel Co Ltd
Original Assignee
Dongguan Libo Special Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by Dongguan Libo Special Steel Co Ltd filed Critical Dongguan Libo Special Steel Co Ltd
Priority to CN201420864512.8U priority Critical patent/CN204449529U/en
Application granted granted Critical
Publication of CN204449529U publication Critical patent/CN204449529U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The open a kind of super wire-moving cutting machine of the utility model, includes lathe bed, workbench, Linear cut head, wire storage cylinder, wire storage cylinder supporting seat, godet roller, pull spring mechanism, head displacement governor motion and coil holder displacement governor motion; This Linear cut head includes head pedestal and is connected to the upper and lower head of head pedestal side, the bit space that allows holding workbench is formed between this upper and lower head, on this, head has the base contact surface for veneer processing, and this lower head has the top contact for veneer processing; This head displacement governor motion control line cutting head on lathe bed along X, Y-axis adjusting position; This wire storage cylinder supporting seat and lathe bed formula separated from one another are arranged, and regulate the Y-axis position of wire storage cylinder by coil holder displacement governor motion; And, this pull spring mechanism include along Z-direction displacement-adjustable regulating wheel and be arranged at the auxiliary guide wheels of regulating wheel both sides; By this, improve cutting accuracy and cutting efficiency.

Description

Super wire-moving cutting machine
Technical field
The utility model relates to and linear cutter art, refers in particular to a kind of super wire-moving cutting machine.
Background technology
At present, line cutting technology, wire cutting machine tool are just widely used in all trades and professions, but its cutting accuracy and cutting efficiency are difficult to be promoted largely, always can be limited to because of a variety of causes, such as: (1) conventional line cutting mill be metal casting fuselage, timeliness is inadequate, exists and is out of shape because of the different of various environment, directly affect machine tool accuracy; (2) chip removal of conventional line cutting mill is not smooth, easily occurs short circuit and frequent fracture of wire phenomenon, cause cutting efficiency low in the course of work; (3) conventional line cutting mill wire storage cylinder can be subject to lathe bed impact and cause vibrations in commutation process, silk shake occurs during cutting, affects cutting accuracy; (4) in conventional art, drive workpiece movable by mobile lathe bed, due to the vibrations that equilibrium of bearing a heavy burden differs and mop motion process produces by force unbalance, easily wearing and tearing are caused to lathe bed, also can affect machine finish.
Therefore, need to work out a kind of new technical scheme and solve the problems referred to above.
Utility model content
In view of this, the utility model is for the disappearance of prior art existence, and its main purpose is to provide a kind of super wire-moving cutting machine, and it effectively improves cutting accuracy and cutting efficiency.
For achieving the above object, the utility model adopts following technical scheme:
A kind of super wire-moving cutting machine, includes lathe bed, workbench, Linear cut head, wire storage cylinder, wire storage cylinder supporting seat, godet roller, pull spring mechanism, head displacement governor motion and coil holder displacement governor motion;
This workbench is arranged on lathe bed, and this head displacement governor motion includes X axis slide, is provided with the first X axis slide rail bottom this X axis slide, and X axis slide top is provided with the first Y-axis slide rail; This lathe bed is correspondingly provided with the second X axis slide rail, this X axis slide adapts on the second X axis slide rail by the first X axis slide rail Slidable; This Linear cut head includes head pedestal and is connected to the upper and lower head of head pedestal side, the bit space that allows holding workbench is formed between this upper and lower head, on this, head has the base contact surface for veneer processing, and this lower head has the top contact for veneer processing; Be provided with the second Y-axis slide rail bottom this head pedestal, this Linear cut head adapts on the first Y-axis slide rail by the second Y-axis slide rail Slidable;
This wire storage cylinder supporting seat and lathe bed formula separated from one another are arranged, aforementioned coil holder displacement governor motion includes the first Y-axis slide and the second Y-axis slide, this wire storage cylinder supporting seat is provided with the 3rd Y-axis slide rail, at the bottom of this first Y-axis slide, top is respectively arranged with fourth, fifth Y-axis slide rail, is provided with the 6th Y-axis slide rail bottom this second Y-axis slide; This wire storage cylinder to be installed on the second Y-axis slide and to adapt on the 5th Y-axis slide rail by the 6th Y-axis slide rail Slidable, and this first Y-axis slide adapts on the 3rd Y-axis slide rail by the 4th Y-axis slide rail Slidable;
And, this pull spring mechanism include along Z-direction displacement-adjustable regulating wheel and be arranged at the auxiliary guide wheels of regulating wheel both sides.
as a kind of preferred version, described workbench is configured with cuttings liquid cyclic utilization system, and this cuttings liquid cyclic utilization system includes apocenosis passage, sediment overflow pond, magnetite, filter core, liquid storage tank and high-pressure hydraulic pump; This apocenosis passage is positioned at below workbench, this apocenosis passage output is connected to sediment overflow pond, this magnetite is arranged in sediment overflow pond, the output in this sediment overflow pond is communicated with liquid storage tank through filter core, this high-pressure hydraulic pump one end is communicated in liquid storage tank, and this high-pressure hydraulic pump other end pipeline is connected with the high pressure punching bits outlet arranged towards workbench.
as a kind of preferred version, described lathe bed is marble lathe bed, and described each X axis slide rail, Y-axis slide rail are inlayed assembled by marble blocks.
As a kind of preferred version, the wire guiding nipple place of described upper and lower head all has additional thread guiding die, offers and pass for molybdenum filament and work the hole of locating steady silk effect in the middle of this thread guiding die.
As a kind of preferred version, described lathe bed is provided with the resistance silk device for preventing silk thread rollback, this resistance silk utensil has the clamping structure of clamping silk thread.
As a kind of preferred version, described lathe bed is provided with the optics string diameter detector lens for detecting string diameter loss.
As a kind of preferred version, described lathe bed is also provided with pore electric discharge head, and is provided with for controlling pore electric discharge head on lathe bed along the displacement governor motion of X, Y direction translation.
The utility model compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution, it is mainly by by Die Design being relative lathe bed displacement-adjustable formula machinery, add man-hour, need not the location of workpiece be converted, avoid and drive workpiece movable by mobile lathe bed in conventional art and cause causing lathe bed the phenomenon of wearing and tearing, significantly improve accuracy and the production efficiency of operation; And, wire storage cylinder and lathe bed formula separated from one another are arranged, avoid conventional line cutting mill wire storage cylinder can be subject to lathe bed impact and cause the phenomenon of vibration influence cutting accuracy in commutation process, and this wire storage cylinder can move with Linear cut head synchronous servo, reach and be separated wire storage cylinder but not separation point position precision.
For more clearly setting forth architectural feature of the present utility model and effect, below in conjunction with accompanying drawing and specific embodiment, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the front view of the embodiment of the utility model;
Fig. 2 is the rearview of the embodiment of the utility model;
Fig. 3 is the top view of the embodiment of the utility model;
Fig. 4 is the wire guiding nipple place partial structurtes diagram of Linear cut head;
Fig. 5 is the matching relationship diagram of thread guiding die and molybdenum filament;
Fig. 6 is the theory diagram of cuttings liquid cyclic utilization system.
Accompanying drawing identifier declaration:
10, lathe bed 11, workbench
12, workpiece 21, Linear cut head
211, upper head 212, lower head
22, pore electric discharge head 30, wire storage cylinder
31, wire storage cylinder supporting seat 41, godet roller
42, regulating wheel 43, auxiliary guide wheels
44, adjustment of displacement groove 50, cuttings liquid cyclic utilization system
51, apocenosis passage 52, sediment overflow pond
53, filter core 54, liquid storage tank
61, X axis slide 62, first X axis slide rail
63, the first Y-axis slide rail 64, second X axis slide rail,
65, the second Y-axis slide rail 71, first Y-axis slide
72, the second Y-axis slide 73, the 3rd Y-axis slide rail
74, the 4th Y-axis slide rail 75, the 5th Y-axis slide rail
76, the 6th Y-axis slide rail 81, thread guiding die
811, hole 82, resistance silk device
83, optics string diameter detector lens 84, molybdenum filament.
Detailed description of the invention
Please refer to shown in Fig. 1 to Fig. 6, that show the concrete structure of the embodiment of the utility model, it includes lathe bed 10, workbench 11, Linear cut head 21, wire storage cylinder 30, wire storage cylinder supporting seat 31, godet roller 41, pull spring mechanism, head displacement governor motion and coil holder displacement governor motion.
Wherein, this lathe bed 10 is marble lathe bed; marble has the advantages such as never distortion; the lathe bed that marble like this makes can be stopped lathe bed and in use produce secondary deformation; ensure that lathe bed precision; and following each X axis slide rail, Y-axis slide rail are inlayed assembled by marble blocks, guarantee the accurate of head, wire storage cylinder adjustment of displacement.
As depicted in figs. 1 and 2, this workbench 11 is arranged on lathe bed 10, and this head displacement governor motion includes X axis slide 61, and this X axis slide 61 bottom set portion is provided with the first X axis slide rail 62, and X axis slide 61 top is provided with the first Y-axis slide rail 63, this lathe bed 10 is correspondingly provided with the second X axis slide rail 64, this X axis slide 61 adapts on the second X axis slide rail 64 by the first X axis slide rail 62 Slidable, this Linear cut head 21 includes head pedestal and is connected to the upper head 211 of head pedestal side, lower head 212, head 211 on this, the bit space that allows holding workbench 11 is formed between lower head 212, on this, head 211 has the base contact surface for veneer processing, this lower head 212 has the top contact for veneer processing, during processing work 12, head 211 on this, lower head 212 is veneer processing, it is larger that it compresses clamping position dynamics up and down, be convenient to carry out maximization punching bits by water under high pressure, chip removal, and reduce silk and tremble, improve cutting accuracy high, be provided with the second Y-axis slide rail 65 bottom this head pedestal, this Linear cut head 21 is adapted on the first Y-axis slide rail 63 by the second Y-axis slide rail 65 Slidable.
As shown in Figure 1 to Figure 3, this wire storage cylinder supporting seat 31 and lathe bed 10 formula separated from one another are arranged, and the vibration influence that during to avoid running, lathe bed 10 produces shakes, affects the phenomenon of cutting accuracy and fineness to the silk produced during cutting; Aforementioned coil holder displacement governor motion includes the first Y-axis slide 71 and the second Y-axis slide 72, this wire storage cylinder supporting seat 31 is provided with the 3rd Y-axis slide rail 73, this the first Y-axis slide 71 end, top are respectively arranged with the 4th Y-axis slide rail 74, the 5th Y-axis slide rail 75, are provided with the 6th Y-axis slide rail 76 bottom this second Y-axis slide 72; This wire storage cylinder 30 to be installed on the second Y-axis slide 72 and to adapt on the 5th Y-axis slide rail 75 by the 6th Y-axis slide rail 76 Slidable, and this first Y-axis slide 71 adapts on the 3rd Y-axis slide rail 73 by the 4th Y-axis slide rail 74 Slidable; In the present embodiment, the diameter design comparatively large (such as diameter d=250MM) of wire storage cylinder 30, the speed of its wire transporting is high, accelerate mechanical chip removal, and reduce during molybdenum filament 84 cuts the frequency commutated, selected molybdenum filament is major diameter molybdenum filament (such as: diameter D=0.25MM), can bear larger operating current and anti-stretch breaking strength, thus improve fineness and cutting efficiency.
As depicted in figs. 1 and 2, this pull spring mechanism include along Z-direction displacement-adjustable regulating wheel 42 and be arranged at the auxiliary guide wheels 43 of regulating wheel 42 both sides, as shown in Figure 1, its regulating wheel 42 has been arranged side by side two, and each regulating wheel 42 all slidingly up and down can be positioned at respective adjustment of displacement groove 44, with adapt to line cutting mill head X axis move time, molybdenum filament distribution of lengths situation acts freely, synchronous adjustment, and be in appropriate tensioning state all the time.
Shown in composition graphs 1 and Fig. 6, described workbench 11 is configured with cuttings liquid cyclic utilization system 50, and this cuttings liquid cyclic utilization system 50 includes apocenosis passage 51, sediment overflow pond 52, magnetite, filter core 53, liquid storage tank 54 and high-pressure hydraulic pump;
This apocenosis passage 51 is positioned at below workbench 11, this apocenosis passage 51 output is connected to sediment overflow pond 52, this magnetite is arranged in sediment overflow pond 52, the output in this sediment overflow pond 52 is communicated with liquid storage tank 54 through filter core 53, this high-pressure hydraulic pump one end is communicated in liquid storage tank 54, and this high-pressure hydraulic pump other end pipeline is connected with high pressure punching bits outlet (respectively for upper head 211, lower head 212 place) arranged towards workbench 11; Aforementioned magnetite is used for carrying out a filtering-depositing, aforementioned filter core 53 is for secondary filter, effectively filter to be suitable for rinse water to cuttings liquid to recycle, which reduce production cost, also solve operation interval and be all full of sewage and the bad phenomenon such as spot everywhere, provide a relatively more comfortable working environment to workman.
Shown in composition graphs 1, Fig. 4 and Fig. 5, on this, the wire guiding nipple place of head 211, lower head 212 all has additional thread guiding die 81, offer in the middle of this thread guiding die 81 and pass for molybdenum filament 84 and work the hole 811 of locating steady silk effect, so, behind the location of existing godet roller 41, thread guiding die 81 pairs of molybdenum filaments 84 carry out secondary guiding and precise positioning, improve steady silk effect, ensure that cutting is the same with slow wire feeding effect; At present, it is generally that direct guide wheel leads to upper and lower molybdenum filament that conventional line cuts, there is jumping silk, tremble a phenomenon, indivedual board has increases the auxiliary guiding of sliver-blocking bar and stability maintenance, but effect is very undesirable, cannot limit and jump silk in molybdenum filament high-speed cruising process and tremble a phenomenon, cause cutting accuracy, fineness unstable, the bad control of error.
As shown in Figure 1, this lathe bed 10 is provided with the resistance silk device 82 for preventing silk thread rollback, this resistance silk device 82 has the clamping structure of clamping silk thread, solve the conventional puzzlement can only being worn silk by inserting rack to wire reeling rack, after having had resistance silk device 82, the molybdenum filament when to wear from top to bottom thread on wire reeling rack can not rollback; Conventional board, can only molybdenum filament is bottom-up wears an operation with pulling because will ensure not jump out lower godet roller wearing molybdenum filament in a process, and this process is the dirtiest operations of operating personnel's limbs.
As shown in Figure 1, this lathe bed 10 being provided with the optics string diameter detector lens 83 for detecting string diameter loss, before each displacement, automatically detecting string diameter when repairing cutter and automatically compensating silk damage value by instant string diameter, ensureing cutting accuracy uniformity from start to finish; At present, it is manually adjust effect silk to damage by experience and miking to compensate mostly that conventional line cutting mill damages for silk, and time and effort consuming, its precision also cannot reach best, because the factor such as people, measurer all will cause the correction value of string diameter to lose efficacy.
As shown in Figure 3, this lathe bed 10 is also provided with pore electric discharge head 22, and is provided with for controlling pore electric discharge head 22 on lathe bed 10 along the displacement governor motion of X, Y direction translation, like this, the super wire cutting machine of the utility model is equivalent to two-in-one board, it has pore discharging function and Linear cut function concurrently, when processing uses, its workpiece 12 is first fixed on workbench 11, first move pore electric discharge head 22 to workpiece 12 position and hole is put well to workpiece 12, then the head 22 that discharged by pore is removed, again Linear cut head 21 is moved and carry out linear cutter in workpiece 12 relevant position, only need disposable clamping, reduce error and the loaded down with trivial details property of operation of secondary clamping, significantly can improve accuracy and the production efficiency of operation, certainly, the board of the utility model also can be made separately pore electric discharge machine and use.
This board is automation equipment, its dress silk, change silk etc. and all carry out automation mechanized operation, its head displacement governor motion, coil holder displacement governor motion all adopt servo-control system, and board is when moving, corresponding wire storage cylinder can move by synchronous servo, reaches and is separated wire storage cylinder not separation point position precision; And aforementioned optical string diameter detector lens detects data Real-time Feedback to electric cabinet, automatically to compensate silk damage value by instant string diameter, aforementioned wire storage cylinder does the rotation of corresponding speed according to the size of wire diameter.
In addition, it should be noted that, adopt the electric cabinet of drawer type in the present embodiment, be convenient to circuit maintenance and maintenance, proportional space utilizes, and the whole voltage stabilizing of its all circuit, guarantees whole cutting process current stabilization; Its operating console adopted is cantilever moveable structure, and the relation of handled easily personnel programming and adjustment board and workpiece, makes operating process more humane; Adopt the cutting machine of the utility model, it saves power consumption to a great extent, and under equal cutting efficiency, it is equivalent to about 1/3 of conventional machine tool electricity consumption.
Finally, use and the operating process of roughly introducing the super wire cutting machine of the utility model are as follows: first fix workpiece 12, the head 22 that discharged by pore moves to workpiece 12 position, hole is put well to workpiece 12, then the head 22 that discharged by pore is removed, then is moved by Linear cut head 21 and carry out linear cutter in workpiece 12 relevant position; In whole process, workpiece 12 keeps motionless, carries out corresponding processing by mobile head, and in process, its punching bits adopt water under high pressure and its rinse water recycles.
Design focal point of the present utility model is, it is mainly by by Die Design being relative lathe bed displacement-adjustable formula machinery, add man-hour, the location of workpiece need not be converted, avoid and drive workpiece movable by mobile lathe bed in conventional art and cause causing lathe bed the phenomenon of wearing and tearing, significantly improve accuracy and the production efficiency of operation; And, wire storage cylinder and lathe bed formula separated from one another are arranged, avoid conventional line cutting mill wire storage cylinder can be subject to lathe bed impact and cause the phenomenon of vibration influence cutting accuracy in commutation process, and this wire storage cylinder can move with Linear cut head synchronous servo, reach and be separated wire storage cylinder but not separation point position precision.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, therefore every above embodiment is done according to technical spirit of the present utility model any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.

Claims (7)

1. a super wire-moving cutting machine, is characterized in that: include lathe bed, workbench, Linear cut head, wire storage cylinder, wire storage cylinder supporting seat, godet roller, pull spring mechanism, head displacement governor motion and coil holder displacement governor motion;
This workbench is arranged on lathe bed, and this head displacement governor motion includes X axis slide, is provided with the first X axis slide rail bottom this X axis slide, and X axis slide top is provided with the first Y-axis slide rail; This lathe bed is correspondingly provided with the second X axis slide rail, this X axis slide adapts on the second X axis slide rail by the first X axis slide rail Slidable; This Linear cut head includes head pedestal and is connected to the upper and lower head of head pedestal side, the bit space that allows holding workbench is formed between this upper and lower head, on this, head has the base contact surface for veneer processing, and this lower head has the top contact for veneer processing; Be provided with the second Y-axis slide rail bottom this head pedestal, this Linear cut head adapts on the first Y-axis slide rail by the second Y-axis slide rail Slidable;
This wire storage cylinder supporting seat and lathe bed formula separated from one another are arranged, aforementioned coil holder displacement governor motion includes the first Y-axis slide and the second Y-axis slide, this wire storage cylinder supporting seat is provided with the 3rd Y-axis slide rail, at the bottom of this first Y-axis slide, top is respectively arranged with fourth, fifth Y-axis slide rail, is provided with the 6th Y-axis slide rail bottom this second Y-axis slide; This wire storage cylinder to be installed on the second Y-axis slide and to adapt on the 5th Y-axis slide rail by the 6th Y-axis slide rail Slidable, and this first Y-axis slide adapts on the 3rd Y-axis slide rail by the 4th Y-axis slide rail Slidable;
And, this pull spring mechanism include along Z-direction displacement-adjustable regulating wheel and be arranged at the auxiliary guide wheels of regulating wheel both sides.
2. super wire-moving cutting machine according to claim 1, it is characterized in that: described workbench is configured with cuttings liquid cyclic utilization system, this cuttings liquid cyclic utilization system includes apocenosis passage, sediment overflow pond, magnetite, filter core, liquid storage tank and high-pressure hydraulic pump; This apocenosis passage is positioned at below workbench, this apocenosis passage output is connected to sediment overflow pond, this magnetite is arranged in sediment overflow pond, the output in this sediment overflow pond is communicated with liquid storage tank through filter core, this high-pressure hydraulic pump one end is communicated in liquid storage tank, and this high-pressure hydraulic pump other end pipeline is connected with the high pressure punching bits outlet arranged towards workbench.
3. super wire-moving cutting machine according to claim 1, is characterized in that: described lathe bed is marble lathe bed, described each X axis slide rail, Y-axis slide rail are inlayed assembled by marble blocks.
4. super wire-moving cutting machine according to claim 1, is characterized in that: the wire guiding nipple place of described upper and lower head all has additional thread guiding die, offers and pass for molybdenum filament and work the hole of locating steady silk effect in the middle of this thread guiding die.
5. super wire-moving cutting machine according to claim 1, is characterized in that: described lathe bed is provided with the resistance silk device for preventing silk thread rollback, and this resistance silk utensil has the clamping structure of clamping silk thread.
6. super wire-moving cutting machine according to claim 1, is characterized in that: described lathe bed is provided with the optics string diameter detector lens for detecting string diameter loss.
7. super wire-moving cutting machine according to claim 1, is characterized in that: described lathe bed is also provided with pore electric discharge head, and is provided with for controlling pore electric discharge head on lathe bed along the displacement governor motion of X, Y direction translation.
CN201420864512.8U 2014-12-29 2014-12-29 Super wire-moving cutting machine Withdrawn - After Issue CN204449529U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420864512.8U CN204449529U (en) 2014-12-29 2014-12-29 Super wire-moving cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420864512.8U CN204449529U (en) 2014-12-29 2014-12-29 Super wire-moving cutting machine

Publications (1)

Publication Number Publication Date
CN204449529U true CN204449529U (en) 2015-07-08

Family

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Application Number Title Priority Date Filing Date
CN201420864512.8U Withdrawn - After Issue CN204449529U (en) 2014-12-29 2014-12-29 Super wire-moving cutting machine

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104607737A (en) * 2014-12-29 2015-05-13 东莞市力博特殊钢有限公司 Super wire-winding wire cutting machine
CN105234510A (en) * 2015-11-18 2016-01-13 苏州信利昌电子材料有限公司 Wire cutting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104607737A (en) * 2014-12-29 2015-05-13 东莞市力博特殊钢有限公司 Super wire-winding wire cutting machine
CN104607737B (en) * 2014-12-29 2017-03-22 东莞市力博特殊钢有限公司 Super wire-winding wire cutting machine
CN105234510A (en) * 2015-11-18 2016-01-13 苏州信利昌电子材料有限公司 Wire cutting device

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GR01 Patent grant
C25 Abandonment of patent right or utility model to avoid double patenting
AV01 Patent right actively abandoned

Granted publication date: 20150708

Effective date of abandoning: 20170322