CN204448122U - A kind of multi-cylinder cone crusher - Google Patents
A kind of multi-cylinder cone crusher Download PDFInfo
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Abstract
本实用新型涉及矿山设备领域,尤其涉及一种多缸圆锥式破碎机。一种多缸圆锥式破碎机,包括机架,以及设置在机架内的传动机构、偏心机构、动锥组和动锥防逆旋机构;所述传动机构与偏心机构传动相连,动锥组下端定位安装在偏心机构内,动锥防逆旋机构上端与动锥组下端相承接;该多缸圆锥式破碎机的动锥组偏心旋摆稳定。
The utility model relates to the field of mining equipment, in particular to a multi-cylinder cone crusher. A multi-cylinder cone crusher, including a frame, and a transmission mechanism, an eccentric mechanism, a moving cone group, and a moving cone anti-rotation mechanism arranged in the frame; the transmission mechanism is connected to the eccentric mechanism by transmission, and the moving cone group The lower end is positioned and installed in the eccentric mechanism, and the upper end of the moving cone anti-rotation mechanism is connected to the lower end of the moving cone group; the eccentric swing of the moving cone group of the multi-cylinder cone crusher is stable.
Description
技术领域 technical field
本实用新型涉及矿山设备领域,尤其涉及一种多缸圆锥式破碎机。 The utility model relates to the field of mining equipment, in particular to a multi-cylinder cone crusher.
背景技术 Background technique
多缸圆锥式破碎机是一种用于破碎石料的矿山机械,其原理是通过偏心机构驱动动锥组旋摆转动,通过动锥组与定锥架之间相互配合用于破碎石料。但是,现有多缸圆锥式破碎机存在以下几点不足之处:1,偏心机构包括轴承座和偏心轴套,偏心轴套通过轴承定位在轴承座内;而偏心轴套与轴承之间接触式相抵,定位效果不佳,容易发生轴承错位,偏心轴套受损的现象;2,圆锥破碎机的动锥组的安装稳定性不足,具体体现在:动锥体套设在动锥轴上,动锥体与动锥轴之间周向不固定,容易产生偏转和松动;3,现有多缸圆锥式破碎机的动锥组下端未设置动锥防逆旋机构,从而导致动锥组的旋摆方向不定,容易产生物料打滑,石料破碎效果不佳的情况;4,动锥组与偏心机构的连接只是将动锥轴下端通过轴承定位在偏心轴套内,在动锥组旋摆过程中,动锥组的平衡度不足,导致动锥组旋摆幅度不稳定,破碎后石料颗粒大小不一,破碎效果不佳。 Multi-cylinder cone crusher is a kind of mining machinery used for crushing stones. Its principle is to drive the moving cone group to rotate through the eccentric mechanism, and to crush stones through the cooperation between the moving cone group and the fixed cone frame. However, the existing multi-cylinder cone crusher has the following disadvantages: 1. The eccentric mechanism includes a bearing seat and an eccentric bushing, and the eccentric bushing is positioned in the bearing seat through the bearing; and the contact between the eccentric bushing and the bearing 2. The installation stability of the moving cone group of the cone crusher is insufficient, which is specifically reflected in the fact that the moving cone is set on the moving cone shaft , The circumferential direction between the moving cone and the moving cone shaft is not fixed, and it is easy to cause deflection and loosening; 3. The lower end of the moving cone group of the existing multi-cylinder cone crusher is not equipped with a moving cone anti-rotation mechanism, resulting in the movement of the moving cone group. The pendulum direction is not fixed, which is easy to cause material slippage and poor stone crushing effect; 4. The connection between the moving cone group and the eccentric mechanism is only to position the lower end of the moving cone shaft in the eccentric bushing through the bearing, and the moving cone group swings During the process, the balance degree of the dynamic cone group is insufficient, resulting in unstable swing amplitude of the dynamic cone group. After crushing, the size of the stone particles is different, and the crushing effect is not good.
发明内容 Contents of the invention
为了解决上述问题,本实用新型的目的在于提供一种多缸圆锥式破碎机,该多缸圆锥式破碎机的动锥组偏心旋摆稳定。 In order to solve the above problems, the purpose of this utility model is to provide a multi-cylinder cone crusher, the eccentric swing of the moving cone group of the multi-cylinder cone crusher is stable.
为了实现上述的目的,本实用新型采用了以下的技术方案: In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种多缸圆锥式破碎机,包括机架,以及设置在机架内的传动机构、偏心机构、动锥组和动锥防逆旋机构;所述传动机构与偏心机构传动相连,动锥组下端定位安装在偏心机构内,动锥防逆旋机构上端与动锥组下端相承接; A multi-cylinder cone crusher, including a frame, and a transmission mechanism, an eccentric mechanism, a moving cone group and a moving cone anti-rotation mechanism arranged in the frame; the transmission mechanism is connected to the eccentric mechanism by transmission, and the moving cone group The lower end is positioned and installed in the eccentric mechanism, and the upper end of the moving cone anti-rotation mechanism is connected with the lower end of the moving cone group;
所述偏心机构包括偏心轴套,以及定位安装在偏心轴套内的上轴向推力轴承、下轴向推力轴承、上径向滚子轴承和下径向滚子轴承;所述偏心轴套包括轴套内圈、轴套外圈和轴套环,轴套环的内端部与轴套内圈的外侧壁面一体连接,轴套环的外端部与轴套外圈的内侧壁面一体连接;所述轴套环的上端面与轴套内圈、轴套外圈之间构成上轴承槽,上轴向推力轴承安装在上轴承槽内,上轴向推力轴承的底部轴承圈与偏心轴套的轴套内圈之间过盈配合;轴套环的下端面与轴套内圈之间构成下轴承槽,下轴向推力轴承安装在下轴承槽内,下轴向推力轴承的顶部轴承圈与偏心轴套的轴套内圈之间过盈配合;所述轴套内圈分为偏心顶部和偏心底部,偏心顶部的中心通孔与偏心底部的中心通孔之间通过联轴阶梯孔相通,上径向滚子轴承安装在偏心顶部的中心通孔内,下径向滚子轴承安装在偏心底部的中心通孔内; The eccentric mechanism includes an eccentric bushing, and an upper axial thrust bearing, a lower axial thrust bearing, an upper radial roller bearing and a lower radial roller bearing positioned and installed in the eccentric bushing; the eccentric bushing includes The inner ring of the shaft sleeve, the outer ring of the shaft sleeve and the shaft sleeve ring, the inner end of the shaft sleeve ring is integrally connected with the outer wall surface of the inner ring of the shaft sleeve, and the outer end of the shaft sleeve ring is integrally connected with the inner wall surface of the outer ring of the shaft sleeve; An upper bearing groove is formed between the upper end surface of the shaft sleeve ring, the inner ring of the shaft sleeve, and the outer ring of the shaft sleeve, and the upper axial thrust bearing is installed in the upper bearing groove, and the bottom bearing ring of the upper axial thrust bearing and the eccentric sleeve The interference fit between the inner ring of the sleeve; the lower end surface of the sleeve ring and the inner ring of the sleeve form the lower bearing groove, the lower axial thrust bearing is installed in the lower bearing groove, the top bearing ring of the lower axial thrust bearing and The inner rings of the eccentric bushings have an interference fit; the inner rings of the bushings are divided into an eccentric top and an eccentric bottom. The upper radial roller bearing is installed in the central through hole of the eccentric top, and the lower radial roller bearing is installed in the central through hole of the eccentric bottom;
所述动锥组包括动锥轴,以及套设在动锥轴外侧的动锥体;动锥轴由动锥轴体,以及设置在动锥轴体上方的动锥轴顶一体连接构成;动锥体内部设有下部直径大、上部直径小的阶梯通孔;阶梯通孔从下至上依次分为轴承安装孔、轴体安装孔和轴顶安装孔,轴承安装孔下端沿其周边还设有推力轴承槽;所述动锥轴顶过盈安装在动锥体的轴顶安装孔内,动锥轴体的上端过盈安装在动锥体的轴体安装孔内; The moving cone group includes a moving cone shaft and a moving cone set outside the moving cone shaft; the moving cone shaft is composed of a moving cone shaft and a moving cone shaft top arranged above the moving cone shaft; The interior of the cone is provided with a stepped through hole with a large diameter at the lower part and a small diameter at the upper part; the stepped through hole is divided into a bearing installation hole, a shaft body installation hole and a shaft top installation hole from bottom to top, and the lower end of the bearing installation hole is also provided along its periphery. Thrust bearing groove; the shaft top of the movable cone is installed in the shaft top installation hole of the movable cone with interference, and the upper end of the shaft of the movable cone is installed in the shaft installation hole of the movable cone with interference;
所述动锥防逆旋机构包括设置在机架上的立轴,以及设置在立轴内部的制动轴和单向离合器,以及设置在制动轴与动锥轴之间的万向联轴器;立轴的内部设有贯穿立轴中心处的制动轴孔,以及与制动轴孔下端相通的逆止器安装槽,单向离合器安装在逆止器安装槽内,制动轴穿设在制动轴孔内,制动轴的下端与单向离合器相连; The moving cone anti-reverse rotation mechanism includes a vertical shaft arranged on the frame, a braking shaft and a one-way clutch arranged inside the vertical shaft, and a universal coupling arranged between the braking shaft and the moving cone shaft; The inside of the vertical shaft is provided with a brake shaft hole that runs through the center of the vertical shaft, and a backstop installation groove that communicates with the lower end of the brake shaft hole. The one-way clutch is installed in the backstop installation groove, and the brake shaft passes through the brake shaft. In the shaft hole, the lower end of the brake shaft is connected with the one-way clutch;
所述偏心轴套上的偏心顶部处于动锥体的轴承安装孔内,上轴向推力轴承的顶部轴承圈定位在动锥体的推力轴承槽内,动锥轴体的下端定位安装在上径向滚子轴承内,立轴上端定位安装在下径向滚子轴承内,万向联轴器安装在偏心轴套的联轴阶梯孔内;所述万向联轴器包括固定在动锥轴体下端面上的扭矩盘,以及固定在制动轴的上端部上的制动盘,以及设置在扭矩盘和制动盘之间的浮动盘;所述浮动盘的下端面上设有下连接槽,上端面设有上连接槽,下连接槽和上连接槽相互垂直且中部相通,上连接槽内还设有两个储油槽,两个储油槽分别设置在下连接槽的中部两侧;所述扭矩盘间隙配合设置在浮动盘的上连接槽内,制动盘的上端间隙配合设置在浮动盘的下连接槽内。 The eccentric top of the eccentric shaft sleeve is located in the bearing installation hole of the movable cone, the top bearing ring of the upper axial thrust bearing is positioned in the thrust bearing groove of the movable cone, and the lower end of the movable cone shaft is positioned and installed on the upper diameter In the roller bearing, the upper end of the vertical shaft is positioned and installed in the lower radial roller bearing, and the universal coupling is installed in the coupling stepped hole of the eccentric bushing; the universal coupling includes a shaft fixed under the movable cone shaft a torque disc on the end face, a brake disc fixed on the upper end of the brake shaft, and a floating disc arranged between the torque disc and the brake disc; the lower end face of the floating disc is provided with a lower connecting groove, The upper end surface is provided with an upper connection groove, the lower connection groove and the upper connection groove are perpendicular to each other and connected in the middle, and there are two oil storage tanks in the upper connection groove, and the two oil storage grooves are respectively arranged on both sides of the middle part of the lower connection groove; the torque The disc is arranged in the upper connection groove of the floating disk with clearance fit, and the upper end of the brake disc is arranged in the lower connection groove of the floating disk with clearance fit.
作为优选,所述偏心轴套的联轴阶梯孔与上轴承槽、下轴承槽、偏心底部中心通孔之间通过稀油通道相通,下轴承槽与偏心底部中心通孔、上轴承槽之间通过稀油通道相通;滚动轴承圆锥破碎机工作时,机架上的润滑油引流至偏心轴套内润滑上径向滚子轴承和下径向滚子轴承,并且润滑油通过稀油通道流出用于润滑上轴向推力轴承和下轴向推力轴承;通过该结构,可实现一条润滑油路润滑偏心轴套内外两侧的轴承,从而简化了润滑线路。 As a preference, the coupling stepped hole of the eccentric bushing communicates with the upper bearing groove, the lower bearing groove, and the central through hole of the eccentric bottom through a thin oil channel, and the lower bearing groove communicates with the central through hole of the eccentric bottom, and the upper bearing groove. It communicates through the thin oil passage; when the rolling bearing cone crusher is working, the lubricating oil on the frame is drained into the eccentric bushing to lubricate the upper radial roller bearing and the lower radial roller bearing, and the lubricating oil flows out through the thin oil passage for Lubricate the upper axial thrust bearing and the lower axial thrust bearing; through this structure, a lubricating oil path can be realized to lubricate the bearings on the inner and outer sides of the eccentric bushing, thereby simplifying the lubricating line.
作为优选,偏心底部的中心通孔为正心通孔;安装时,偏心轴套的正心通孔通过下径向滚子轴承定位在机架上,动锥组通过上径向滚子轴承定位在偏心顶部的中心通孔内,偏心轴套以正心通孔为中心周向偏心转动。 As a preference, the central through hole at the eccentric bottom is a center through hole; during installation, the center through hole of the eccentric bushing is positioned on the frame through the lower radial roller bearing, and the moving cone group is positioned through the upper radial roller bearing In the central through hole of the eccentric top, the eccentric shaft sleeve rotates eccentrically around the positive center through hole.
作为优选,所述偏心轴套的下端固定有偏心轴套锥齿,偏心轴套锥齿的内端部轴向限定下径向滚子轴承的外侧轴承圈。 Preferably, the lower end of the eccentric bushing is fixed with bevel teeth of the eccentric bushing, and the inner end of the bevel teeth of the eccentric bushing axially defines the outer bearing ring of the lower radial roller bearing.
作为优选,偏心轴套的上端设有轴承挡圈,轴承挡圈轴向定位上径向滚子轴承。 Preferably, the upper end of the eccentric bushing is provided with a bearing retaining ring, and the bearing retaining ring axially positions the upper radial roller bearing.
作为优选,所述立轴的上端面上还设有压盘,制动盘和浮动盘均处于压盘的上方,制动盘的下端面、浮动盘的下端面均与压盘的上端面光滑配合;通过设置压盘,用于支承制动盘和浮动盘,而制动盘、浮动盘均与压盘光滑配合可以减少动锥组旋摆所遇到的摩擦,使动锥组旋摆更加顺畅。 As a preference, a pressure plate is also provided on the upper end surface of the vertical shaft, the brake disc and the floating plate are above the pressure plate, and the lower end surface of the brake disc and the lower end surface of the floating plate are all smoothly matched with the upper end surface of the pressure plate ;By setting the pressure plate to support the brake disc and the floating disc, and the smooth cooperation between the brake disc and the floating disc and the pressure plate can reduce the friction encountered by the swing of the moving cone group and make the swing of the moving cone group smoother .
作为优选,单向离合器的外圈通过切断螺钉固定;单向离合器用于单向限制动锥组,而当动锥组逆转力矩过大时,则切断螺钉优先折断,保护单向离合器及其他部件不受损坏。 Preferably, the outer ring of the one-way clutch is fixed by a cut-off screw; the one-way clutch is used to one-way restrict the moving cone group, and when the reverse torque of the moving cone group is too large, the cut-off screw is preferentially broken to protect the one-way clutch and other components not damaged.
作为优选,所述动锥体的外侧壁面上还锥度套设有动锥衬板,动锥衬板的下端内侧面与动锥体的下端外侧面紧密贴合;动锥衬板的上端内侧面与动锥体的上端外侧面之间构成用于填充环氧树脂的动锥槽,动锥轴的上端螺纹连接有紧固螺母,紧固螺母轴向定位动锥衬板;动锥衬板与动锥体之间采用锥度套设固定动锥衬板的轴向下端,环氧树脂粘连固定动锥衬板的周向,紧固螺母定位固定动锥衬板的轴向上端;通过三种连接结构使动锥衬板稳固连接在动锥体上,稳定性好。 As a preference, the outer wall surface of the movable cone is also tapered with a movable cone liner, the inner surface of the lower end of the movable cone liner is closely attached to the outer surface of the lower end of the movable cone; the inner surface of the upper end of the movable cone liner is A movable cone groove for filling epoxy resin is formed between the outer surface of the upper end of the movable cone, and the upper end of the movable cone shaft is threadedly connected with a fastening nut, and the fastening nut axially positions the movable cone liner; the movable cone liner and the The axial lower end of the movable cone liner is fixed by a taper sleeve between the movable cones, epoxy resin is adhered to fix the circumferential direction of the movable cone liner, and the fastening nut is positioned to fix the axial upper end of the movable cone liner; through three kinds of connections The structure makes the movable cone liner firmly connected to the movable cone with good stability.
作为优选,紧固螺母与动锥衬板的上端部之间设有切割环;拆卸时,可切断切割环,从而便于拧下紧固螺母,拆卸动锥衬板。 Preferably, a cutting ring is provided between the fastening nut and the upper end of the movable cone liner; during disassembly, the cutting ring can be cut off, so that the fastening nut can be unscrewed and the movable cone liner can be disassembled.
作为优选,紧固螺母上方还设有保护帽;圆锥破碎机工作时,大量石料由动锥组上方入料,保护帽用于防止紧固螺母和动锥轴受到石料冲击、磨损。 Preferably, a protective cap is provided above the fastening nut; when the cone crusher is working, a large amount of stone is fed from above the movable cone group, and the protective cap is used to prevent the fastening nut and the movable cone shaft from being impacted and worn by the stone.
本实用新型采用上述技术方案,该多缸圆锥式破碎机具有以下四点优势:1,偏心机构内的上轴向推力轴承安装在偏心轴套的上轴承槽内,上轴向推力轴承的底部轴承圈与偏心轴套的轴套内圈之间过盈配合;下轴向推力轴承安装在下轴承槽内,下轴向推力轴承的顶部轴承圈与偏心轴套的轴套内圈之间过盈配合;通过该结构使上轴向推力轴承和下轴向推力轴承均固定安装偏心轴套上,偏心轴套与轴承之间不易发生错位,定位效果好;2,动锥轴顶过盈安装在动锥体的轴顶安装孔内,动锥轴体的上端过盈安装在动锥体的轴体安装孔内;保证动锥体与动锥轴之间连接牢固,防止动锥体周向偏转;3,制动轴下端与单向离合器相连接,制动轴上端通过万向联轴器与动锥组组相连;圆锥破碎机工作时,动锥组被单向离合器限制只能单向旋摆,从而保证了动锥组旋摆稳定性,防止石料打滑;4,锥轴的下端定位安装在偏心机构的上径向滚子轴承内,动锥体与偏心轴套之间通过上轴向推力轴承定位承接;当动锥旋摆时,动锥以上径向滚子轴承为中心,以上轴向推力轴承为轨迹,从而平衡动锥组,使得动锥组旋摆幅度稳定。 The utility model adopts the above-mentioned technical scheme, and the multi-cylinder cone crusher has the following four advantages: 1. The upper axial thrust bearing in the eccentric mechanism is installed in the upper bearing groove of the eccentric shaft sleeve, and the bottom of the upper axial thrust bearing The interference fit between the bearing ring and the inner ring of the eccentric bushing; the lower axial thrust bearing is installed in the lower bearing groove, and the interference fit between the top bearing ring of the lower axial thrust bearing and the inner ring of the eccentric bushing Coordination; through this structure, both the upper axial thrust bearing and the lower axial thrust bearing are fixedly installed on the eccentric bushing, and the misalignment between the eccentric bushing and the bearing is not easy to occur, and the positioning effect is good; 2. The movable cone shaft top is installed on the In the installation hole of the shaft top of the moving cone, the upper end of the shaft of the moving cone is installed in the shaft installation hole of the moving cone; ensure that the connection between the moving cone and the shaft of the moving cone is firm, and prevent the circumferential deflection of the moving cone ; 3. The lower end of the brake shaft is connected with the one-way clutch, and the upper end of the brake shaft is connected with the moving cone group through the universal coupling; when the cone crusher is working, the moving cone group is restricted by the one-way clutch and can only swing in one direction , so as to ensure the stability of the pendulum of the moving cone group and prevent the stone from slipping; 4. The lower end of the cone shaft is positioned and installed in the upper radial roller bearing of the eccentric mechanism, and the upper axial thrust is passed between the moving cone and the eccentric bushing Bearing positioning support; when the moving cone swings, the radial roller bearing above the moving cone is the center, and the upper axial thrust bearing is the track, so as to balance the moving cone group and make the swinging amplitude of the moving cone group stable.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为图1的A部放大图。 Fig. 2 is an enlarged view of part A of Fig. 1 .
图3为图1的B部放大图。 FIG. 3 is an enlarged view of part B of FIG. 1 .
图4为万向联轴器的结构示意图。 Fig. 4 is a schematic structural diagram of the universal joint.
图5为本实用新型的局部结构示意图。 Fig. 5 is a schematic diagram of a partial structure of the utility model.
图6为动锥体的结构示意图。 Fig. 6 is a schematic diagram of the structure of the moving cone.
图7为偏心机构的结构示意图。 Fig. 7 is a structural schematic diagram of the eccentric mechanism.
具体实施方式 Detailed ways
下面结合附图,对本实用新型的优选实施方案作进一步详细的说明。 Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in further detail.
如图1~图7所示的一种多缸圆锥式破碎机,包括机架1,以及设置在机架内的传动机构3、偏心机构4、动锥组5和动锥防逆旋机构6;所述传动机构3与偏心机构4传动相连,动锥组5下端定位安装在偏心机构4内,动锥防逆旋机构6上端与动锥组5下端相承接。 A multi-cylinder cone crusher as shown in Figures 1 to 7, including a frame 1, and a transmission mechanism 3, an eccentric mechanism 4, a moving cone group 5 and a moving cone anti-rotation mechanism 6 arranged in the frame The transmission mechanism 3 is connected to the eccentric mechanism 4 through transmission, the lower end of the moving cone group 5 is positioned and installed in the eccentric mechanism 4, and the upper end of the moving cone anti-rotation mechanism 6 is connected to the lower end of the moving cone group 5 .
下面分段落对圆锥破碎机的各个部件进行详述: The following paragraphs describe each component of the cone crusher in detail:
偏心机构:Eccentric mechanism:
所述偏心机构4包括偏心轴套、上轴向推力轴承42、下轴向推力轴承43、上径向滚子轴承44和下径向滚子轴承45。偏心轴套包括轴套内圈411、轴套外圈412,以及用于一体连接轴套内圈411和轴套外圈412的轴套连接环413,轴套外圈412的下端面上固定有配重块415,用于平衡整个偏心轴套。所述轴套连接环413的上端面与轴套内圈411、轴套外圈412之间构成上轴承槽414,上轴向推力轴承42安装在上轴承槽414内,上轴向推力轴承42的底部轴承圈与偏心轴套的轴套内圈411之间过盈配合。轴套连接环413的下端面与轴套内圈411之间构成下轴承槽416,下轴向推力轴承43安装在下轴承槽416内,下轴向推力轴承43的顶部轴承圈与偏心轴套的轴套内圈411之间过盈配合。安装时,先将上轴向推力轴承42的底部轴承圈和下轴向推力轴承43的顶部轴承圈加热,然后装在轴套内圈411外侧,待降至常温后过盈配合。 The eccentric mechanism 4 includes an eccentric bushing, an upper axial thrust bearing 42 , a lower axial thrust bearing 43 , an upper radial roller bearing 44 and a lower radial roller bearing 45 . The eccentric bushing includes a shaft sleeve inner ring 411, a shaft sleeve outer ring 412, and a shaft sleeve connecting ring 413 for integrally connecting the shaft sleeve inner ring 411 and the shaft sleeve outer ring 412. The lower end surface of the shaft sleeve outer ring 412 is fixed with Counterweight 415 is used to balance the entire eccentric shaft sleeve. An upper bearing groove 414 is formed between the upper end surface of the sleeve connecting ring 413, the inner ring 411 of the sleeve, and the outer ring 412 of the sleeve, and the upper axial thrust bearing 42 is installed in the upper bearing groove 414, and the upper axial thrust bearing 42 There is an interference fit between the bottom bearing ring of the eccentric bushing and the bushing inner ring 411 of the eccentric bushing. A lower bearing groove 416 is formed between the lower end surface of the shaft sleeve connecting ring 413 and the inner ring 411 of the shaft sleeve. The lower axial thrust bearing 43 is installed in the lower bearing groove 416. Interference fit between the inner rings 411 of the shaft sleeve. During installation, first heat the bottom bearing ring of the upper axial thrust bearing 42 and the top bearing ring of the lower axial thrust bearing 43, and then install them on the outer side of the inner ring 411 of the shaft sleeve.
所述轴套内圈411分为偏心顶部411a和偏心底部411b,偏心底部411b的中心通孔为正心通孔,偏心顶部411a的轴线与偏心底部411b的轴线之间存在偏心角度α,偏心角度α小于10°;所述上径向滚子轴承44安装在偏心顶部411a的中心通孔内,偏心顶部411a的端口处设有上轴承挡圈46,上轴承挡圈46轴向限定上径向滚子轴承44的外侧轴承圈。下径向滚子轴承45安装在偏心底部411b的中心通孔内,偏心底部411b的下端固定有偏心轴套锥齿47,偏心轴套锥齿47的内端部轴向限定下径向滚子轴承45的外侧轴承圈。 The sleeve inner ring 411 is divided into an eccentric top 411a and an eccentric bottom 411b. The central through hole of the eccentric bottom 411b is a center through hole. There is an eccentric angle α between the axis of the eccentric top 411a and the axis of the eccentric bottom 411b. The eccentric angle α is less than 10°; the upper radial roller bearing 44 is installed in the central through hole of the eccentric top 411a, and an upper bearing retaining ring 46 is arranged at the port of the eccentric top 411a, and the upper bearing retaining ring 46 axially limits the upper radial The outer bearing ring of the roller bearing 44. The lower radial roller bearing 45 is installed in the central through hole of the eccentric bottom 411b, the lower end of the eccentric bottom 411b is fixed with the eccentric bushing bevel teeth 47, and the inner end of the eccentric bushing bevel teeth 47 axially defines the lower radial roller The outer bearing ring of the bearing 45.
所述偏心顶部411a的中心通孔与偏心底部411b的中心通孔之间通过联轴阶梯孔411c相通;偏心轴套的内部设有稀油通道b,具体是联轴阶梯孔411c与上轴承槽414、下轴承槽416以及偏心底部411b中心通孔之间通过稀油通道b相通,下轴承槽416与偏心底部411b中心通孔、上轴承槽414之间相通稀油通道b相通。滚动轴承圆锥破碎机工作时,机架上的润滑油引流至偏心轴套内润滑上径向滚子轴承和下径向滚子轴承,并且润滑油通过稀油通道流出用于润滑上轴向推力轴承和下轴向推力轴承;通过该结构,可实现一条润滑油路润滑偏心轴套内外两侧的轴承,从而简化了润滑线路。 The central through hole of the eccentric top 411a communicates with the central through hole of the eccentric bottom 411b through the coupling stepped hole 411c; the inside of the eccentric bushing is provided with a thin oil channel b, specifically the coupling stepped hole 411c and the upper bearing groove 414, the lower bearing groove 416 and the central through hole of the eccentric bottom 411b communicate through the thin oil passage b, and the lower bearing groove 416 communicates with the central through hole of the eccentric bottom 411b and the upper bearing groove 414 through the thin oil passage b. When the rolling bearing cone crusher is working, the lubricating oil on the frame is drained into the eccentric bushing to lubricate the upper radial roller bearing and the lower radial roller bearing, and the lubricating oil flows out through the thin oil channel to lubricate the upper axial thrust bearing and the lower axial thrust bearing; through this structure, a lubricating oil path can be realized to lubricate the bearings on the inner and outer sides of the eccentric bushing, thereby simplifying the lubricating line.
动锥组:Moving cone group:
所述动锥组5包括动锥轴51、动锥体52和动锥衬板53,动锥体52的外侧面锥度倾斜,动锥体52的内部设有下部直径大、上部直径小的阶梯通孔;阶梯通孔贯穿动锥体52上下两端,阶梯通孔分为下部的轴承安装孔521、中部的轴体安装孔522和上部的轴顶安装孔523,轴承安装孔521下端沿其周边还设有推力轴承槽524。所述动锥轴51由动锥轴体511,以及设置在动锥轴体511上方的动锥轴顶512一体连接构成。安装时,动锥体52套设在动锥轴51上,动锥轴体511上端与动锥体52的轴体安装孔522过盈配合,动锥轴顶512与动锥体52的轴顶安装孔523过盈配合;从而使得动锥体与动锥轴之间连接牢固,防止动锥体周向偏转。 The moving cone group 5 includes a moving cone shaft 51, a moving cone body 52 and a moving cone liner 53, the outer surface of the moving cone 52 is tapered, and the inside of the moving cone 52 is provided with a step with a large diameter at the lower part and a small diameter at the top Through holes; the stepped through holes run through the upper and lower ends of the moving cone 52. The stepped through holes are divided into the lower bearing mounting hole 521, the middle shaft body mounting hole 522 and the upper shaft top mounting hole 523. The lower end of the bearing mounting hole 521 is along its Thrust bearing grooves 524 are also provided on the periphery. The moving cone shaft 51 is composed of a moving cone shaft body 511 and a moving cone shaft top 512 disposed above the moving cone shaft body 511 are integrally connected. During installation, the movable cone 52 is sleeved on the movable cone shaft 51, the upper end of the movable cone shaft 511 is in interference fit with the shaft installation hole 522 of the movable cone 52, and the movable cone shaft top 512 and the shaft top of the movable cone 52 The installation hole 523 has an interference fit; thus, the connection between the movable cone and the shaft of the movable cone is firm, and the circumferential deflection of the movable cone is prevented.
所述动锥衬板53套设在动锥体52的外侧面上,动锥衬板53的下端内侧面与动锥体52紧密配合,动锥衬板53的上端内侧面与动锥体52之间构成用于填充环氧树脂的动锥槽54;动锥轴顶512上开设有内螺纹连接孔,动锥轴顶512上螺纹连接有紧固螺母55,紧固螺母55轴向定位动锥衬板53,紧固螺母55与动锥衬板53的上端部之间设有切割环57。该结构通过动锥衬板53与动锥体52之间锥度配合,限制动锥衬板53往下滑动;动锥衬板53与动锥体52之间的动锥槽54内填充环氧树脂,限制动锥衬板53周向上的滑动;紧固螺母55通过切割环57压住动锥衬板53的上端面,限制动锥衬板53往上滑动;采用上述三种连接使得动锥衬板53与动锥体52之间连接牢固,不会发生相对滑动,而在需要更换动锥衬板53时可切断切割环57、拧下紧固螺母55,敲击动锥衬板53使其与动锥体52松动,从动锥轴51上端取下。 The moving cone liner 53 is sleeved on the outer surface of the moving cone 52, the inner side of the lower end of the moving cone liner 53 is closely matched with the moving cone 52, and the inner side of the upper end of the moving cone liner 53 is closely matched with the moving cone 52. A movable cone groove 54 for filling epoxy resin is formed between them; an internal thread connection hole is opened on the movable cone shaft top 512, and a fastening nut 55 is threaded on the movable cone shaft top 512, and the fastening nut 55 axially positions the movable A cutting ring 57 is provided between the cone liner 53 , the fastening nut 55 and the upper end of the movable cone liner 53 . This structure restricts the downward sliding of the movable cone liner 53 through the taper fit between the movable cone liner 53 and the movable cone body 52; the movable cone groove 54 between the movable cone liner 53 and the movable cone 52 is filled with epoxy resin , to limit the sliding of the movable cone liner 53; the fastening nut 55 presses the upper end surface of the movable cone liner 53 through the cutting ring 57, and limits the upward sliding of the movable cone liner 53; the above-mentioned three kinds of connections make the movable cone liner The connection between the plate 53 and the movable cone 52 is firm, and relative sliding will not occur. When the movable cone liner 53 needs to be replaced, the cutting ring 57 can be cut off, the fastening nut 55 can be unscrewed, and the movable cone liner 53 can be knocked to make it Loosen with the movable cone 52, take off from the upper end of the movable cone shaft 51.
所述紧固螺母55上方还设有保护帽56,保护帽56用于防止紧固螺母55、及动锥轴51受到石料冲击而损坏,起到保护作用。动锥衬板53的上端还设有多块动锥加强筋板531,以及与动锥槽54相通的多个注胶孔532,多个注胶孔532沿动锥衬板53上端端口规则分布,用于向动锥槽54均匀添加环氧树脂;多块动锥加强筋板531沿动锥衬板53上端端口规则分布,动锥加强筋板531一方面对动锥衬板53起到加强作用;另一方面可以对进料口石料进行堆积,对动锥衬板53起到保护作用。 A protective cap 56 is also provided above the fastening nut 55, and the protective cap 56 is used to prevent the fastening nut 55 and the moving cone shaft 51 from being damaged by the impact of stones, and plays a protective role. The upper end of the movable cone liner 53 is also provided with a plurality of movable cone reinforcing ribs 531, and a plurality of glue injection holes 532 connected with the movable cone groove 54, and the plurality of glue injection holes 532 are regularly distributed along the upper port of the movable cone liner 53 , used to evenly add epoxy resin to the moving cone groove 54; a plurality of moving cone reinforcing ribs 531 are regularly distributed along the upper port of the moving cone liner 53, and the moving cone reinforcing ribs 531 strengthen the moving cone liner 53 on the one hand Function; on the other hand, it can accumulate stones at the feed port and protect the movable cone liner 53.
安装时,动锥组5下端的定位安装在偏心机构4内,具体是动锥轴体511的下端定位安装在偏心机构的上径向滚子轴承44内,偏心轴套上的偏心顶部411a处于动锥体的轴承安装孔内,上轴向推力轴承42的顶部轴承圈定位在动锥体的推力轴承槽524内;当动锥旋摆时,动锥以上径向滚子轴承为中心,以上轴向推力轴承为轨迹,从而平衡动锥组,使得动锥组旋摆幅度稳定。此外,上轴向推力轴承42外侧还设有密封装置58,密封装置58包括固定在动锥体下端面的上密封环,以及固定在偏心轴套的轴套外圈上端面的下密封环,上密封环和下密封环之间紧密密封配合;通过密封装置58可以防止石料中的粉尘进入偏心机构内,确保其正常工作。 During installation, the positioning of the lower end of the moving cone group 5 is installed in the eccentric mechanism 4, specifically the positioning of the lower end of the moving cone shaft body 511 is installed in the upper radial roller bearing 44 of the eccentric mechanism, and the eccentric top 411a on the eccentric bushing is in the In the bearing mounting hole of the moving cone, the top bearing ring of the upper axial thrust bearing 42 is positioned in the thrust bearing groove 524 of the moving cone; when the moving cone swings, the radial roller bearing above the moving cone is the center, and the above The axial thrust bearing is the track, so as to balance the moving cone group, so that the swing amplitude of the moving cone group is stable. In addition, a sealing device 58 is provided on the outside of the upper axial thrust bearing 42. The sealing device 58 includes an upper sealing ring fixed on the lower end surface of the movable cone, and a lower sealing ring fixed on the upper end surface of the outer ring of the eccentric bushing. The upper sealing ring and the lower sealing ring are closely sealed and matched; the dust in the stone can be prevented from entering the eccentric mechanism through the sealing device 58 to ensure its normal operation.
动锥防逆旋机构:Moving cone anti-reverse rotation mechanism:
所述动锥防逆旋机构6包括立轴61、制动轴62、单向离合器63和万向联轴器6a。立轴61用于安装在圆锥破碎机底架上,立轴61的内部设有贯穿立轴61中心处的制动轴孔611,以及与制动轴孔611下端相通的逆止器安装槽612。单向离合器63安装在逆止器安装槽612内,制动轴62穿设在制动轴孔611内,制动轴62的下端与单向离合器63相连;圆锥破碎机工作时,动锥组被单向离合器限制只能单向旋摆,从而保证了动锥组旋摆稳定性,防止石料打滑。所述单向离合器63的外圈通过切断螺钉631固定。单向离合器63用于单向限制动锥组,而当动锥组逆转力矩过大时,则切断螺钉631优先折断,保护单向离合器63及其他部件不受损坏。 The moving cone anti-reverse rotation mechanism 6 includes a vertical shaft 61, a brake shaft 62, a one-way clutch 63 and a universal coupling 6a. The vertical shaft 61 is used to be installed on the underframe of the cone crusher. The inside of the vertical shaft 61 is provided with a brake shaft hole 611 passing through the center of the vertical shaft 61 and a backstop installation groove 612 communicating with the lower end of the brake shaft hole 611 . The one-way clutch 63 is installed in the backstop installation groove 612, the brake shaft 62 is passed through the brake shaft hole 611, and the lower end of the brake shaft 62 is connected with the one-way clutch 63; when the cone crusher is working, the moving cone group Restricted by the one-way clutch, it can only swing in one direction, thus ensuring the stability of the swing of the moving cone group and preventing the stone from slipping. The outer ring of the one-way clutch 63 is fixed by a cutoff screw 631 . The one-way clutch 63 is used for one-way restriction of the moving cone group, and when the reverse torque of the moving cone group is too large, the cut-off screw 631 is preferentially broken to protect the one-way clutch 63 and other parts from being damaged.
安装时,立轴61上端定位安装在下径向滚子轴承45内,万向联轴器6a安装在偏心轴套的联轴阶梯孔411c内。所述万向联轴器6a包括固定在动锥轴51的下端面上的扭矩盘64,以及固定在制动轴62的上端部上的制动盘65,以及设置在扭矩盘64和制动盘65之间的浮动盘66。所述浮动盘66的下端面上设有下连接槽,上端面设有上连接槽,下连接槽和上连接槽相互垂直且中部相通,上连接槽内还设有两个储油槽,两个储油槽分别设置在下连接槽的中部两侧。所述扭矩盘64间隙配合设置在浮动盘66的上连接槽内,制动盘65间隙配合设置在浮动盘66的下连接槽内。该结构保证了扭矩盘可带动浮动盘转动并同时周向旋摆调节,最终保证万向联轴器适应动锥组5旋摆过程中的每一个角度,稳定性好。 During installation, the upper end of the vertical shaft 61 is positioned and installed in the lower radial roller bearing 45, and the universal coupling 6a is installed in the coupling stepped hole 411c of the eccentric shaft sleeve. The universal coupling 6a includes a torque disc 64 fixed on the lower end surface of the movable cone shaft 51, a brake disc 65 fixed on the upper end of the brake shaft 62, and a brake disc 65 arranged on the torque disc 64 and the brake disc. Floating disk 66 between disks 65 . The lower end surface of the floating disc 66 is provided with a lower connecting groove, and the upper end surface is provided with an upper connecting groove, the lower connecting groove and the upper connecting groove are perpendicular to each other and communicate in the middle, and two oil storage tanks are also arranged in the upper connecting groove, two The oil storage tanks are respectively arranged on both sides of the middle part of the lower connection tank. The torque disc 64 is set in the upper connecting groove of the floating disc 66 with a clearance fit, and the brake disc 65 is set in the lower connecting groove of the floating disc 66 with a clearance fit. This structure ensures that the torque disc can drive the floating disc to rotate and at the same time adjust the circumferential swing, and finally ensure that the universal coupling adapts to every angle during the swing of the moving cone group 5, and has good stability.
所述立轴61的上端面上还设有压盘67,制动盘65和浮动盘66均处于压盘67的上方,制动盘65的下端面、浮动盘66的下端面均与压盘67的上端面光滑配合。通过设置压盘67,用于支承制动盘65和浮动盘66,而制动盘65、浮动盘66均与压盘67光滑配合可以减少动锥组旋摆所遇到的摩擦,使动锥组旋摆更加顺畅。 The upper end surface of the vertical shaft 61 is also provided with a pressure plate 67, the brake disc 65 and the floating plate 66 are all above the pressure plate 67, and the lower end surface of the brake disc 65 and the lower end surface of the floating plate 66 are all in contact with the pressure plate 67. smooth fit on the upper surface. By setting the pressure plate 67, it is used to support the brake disc 65 and the floating disc 66, and the brake disc 65 and the floating disc 66 are all smoothly matched with the pressure plate 67, which can reduce the friction encountered by the rotary pendulum of the moving cone group, so that the moving cone The group swivels more smoothly.
Claims (10)
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104588160A (en) * | 2015-01-28 | 2015-05-06 | 浙江浙矿重工股份有限公司 | Multi-cylinder cone crusher |
CN108246399A (en) * | 2017-12-29 | 2018-07-06 | 福建省宝山机械有限公司 | A kind of shuttle-type gyratory crusher of epicone damping |
CN108246398A (en) * | 2017-12-29 | 2018-07-06 | 福建省宝山机械有限公司 | A kind of gyratory crusher of epicone damping |
-
2015
- 2015-01-28 CN CN201520057950.8U patent/CN204448122U/en not_active Expired - Lifetime
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104588160A (en) * | 2015-01-28 | 2015-05-06 | 浙江浙矿重工股份有限公司 | Multi-cylinder cone crusher |
CN108246399A (en) * | 2017-12-29 | 2018-07-06 | 福建省宝山机械有限公司 | A kind of shuttle-type gyratory crusher of epicone damping |
CN108246398A (en) * | 2017-12-29 | 2018-07-06 | 福建省宝山机械有限公司 | A kind of gyratory crusher of epicone damping |
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