CN204447623U - Micro-foam water mist activated carbon adsorption environmental protection device - Google Patents
Micro-foam water mist activated carbon adsorption environmental protection device Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 126
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 84
- 230000007613 environmental effect Effects 0.000 title claims abstract description 20
- 101100006584 Mus musculus Clnk gene Proteins 0.000 title abstract description 15
- 239000003595 mist Substances 0.000 title abstract description 15
- 238000001179 sorption measurement Methods 0.000 title abstract description 12
- 239000006260 foam Substances 0.000 title description 17
- 230000000694 effects Effects 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 229910052799 carbon Inorganic materials 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 claims 5
- 239000003610 charcoal Substances 0.000 claims 5
- 239000000779 smoke Substances 0.000 claims 5
- 238000007599 discharging Methods 0.000 claims 2
- 230000008676 import Effects 0.000 claims 2
- 238000009298 carbon filtering Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 16
- 239000003973 paint Substances 0.000 abstract description 10
- 239000007789 gas Substances 0.000 abstract description 7
- 238000005507 spraying Methods 0.000 abstract description 5
- 239000008399 tap water Substances 0.000 abstract description 4
- 235000020679 tap water Nutrition 0.000 abstract description 4
- 239000002912 waste gas Substances 0.000 abstract description 4
- 229920000742 Cotton Polymers 0.000 abstract description 3
- 239000000835 fiber Substances 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002351 wastewater Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 210000001520 comb Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
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Abstract
本实用新型涉及一种用于喷漆烤漆房的一种微泡沫水雾活性炭吸附环保装置。其特征在于：本装置由传统的纤维过滤棉更改为自来水过滤，采用一台7.5KW水泵的水动力能源进行传动，水泵供水到微泡沫发生器、水旋器吸附过滤漆雾，又采用气水分离板进行气水分离后再经抽风柜进风口所设的过滤装置，进行进一步地过滤，然后又通过活性碳柜过滤气味；最后，在排风系统排风机的作用下，将清洁后的气体排到室外，排出气体符合环保要求，达到废气处理的效果。本装置由于采用的水能循环使用，因此，耗材使用量低，减少了运行费用，不需要经常更换，减轻了人的劳动强度，同时节能环保。
The utility model relates to a microfoam water mist activated carbon adsorption environmental protection device used in a paint spraying and baking booth. It is characterized in that: the device is changed from traditional fiber filter cotton to tap water filtration, and a 7.5KW water pump is used for transmission. After the separation plate separates the gas from water, it will be further filtered through the filter device installed at the air inlet of the exhaust cabinet, and then the odor will be filtered through the activated carbon cabinet; finally, under the action of the exhaust fan of the exhaust system, the cleaned gas will be Exhausted to the outside, the exhaust gas meets the requirements of environmental protection and achieves the effect of waste gas treatment. Because the water energy used in the device is recycled, the consumption of consumables is low, the operating cost is reduced, and frequent replacement is not required, the labor intensity of people is reduced, and energy saving and environmental protection are also achieved.
Description
技术领域： Technical field:
本实用新型涉及一种用于喷漆烤漆房的一种微泡沫水雾活性炭吸附环保装置。 The utility model relates to a microfoam water mist activated carbon adsorption environmental protection device used in a paint spraying and baking room.
背景技术： Background technique:
随着汽车行业的快速发展，中国汽车的保有量为1.3亿多辆，汽车在制备过程中，喷漆烤漆等是汽车制备的重要步骤，并且在汽车平时保养维修过程中，需要对汽车进行喷漆烤漆处理，现有的喷漆烤漆房漆雾处理方式，大部分采用干式吸附的方式处理漆雾，不但耗材使用量大，需要经常更换，运行费用高，费事费力，而且不能满足环保要求。 With the rapid development of the automobile industry, the number of automobiles in China is more than 130 million. In the process of automobile preparation, painting and baking are important steps in the preparation of automobiles. In addition, during the normal maintenance and repair of automobiles, it is necessary to spray and bake automobiles. Treatment, most of the existing paint mist treatment methods in spray paint booths use dry adsorption to deal with paint mist, which not only consumes a lot of consumables, needs to be replaced frequently, high operating costs, laborious and laborious, but also cannot meet environmental protection requirements.
实用新型内容 Utility model content
本实用新型的目的在于克服现有技术的不足，提供一种代替传统干式吸附的，耗材使用量低的，不需经常更换清理的，使用自来水通过产生水雾装备进行过滤净化漆雾的，又通过活性碳过滤气味的，有利于保护环境的一种微泡沫水雾活性炭吸附环保装置； The purpose of this utility model is to overcome the deficiencies of the prior art and provide a device that replaces the traditional dry adsorption, uses less consumables, does not need to be replaced and cleaned frequently, and uses tap water to filter and purify paint mist through water mist generation equipment. It also filters the odor through activated carbon, which is a kind of micro-foam water mist activated carbon adsorption environmental protection device that is beneficial to protect the environment;
为实现上述目的，本实用新型所采用的技术方案为：该种微泡沫水雾活性炭吸附环保装置，包括电子控制系统、水泵，与水泵相连接的进出水管、管路系统、调节阀；包括积水槽及积水槽上设有的进水管、出水管；还包括水旋器、活性碳过滤柜、抽风柜、排风系统，其特征在于：在水旋柜的下部设有积水槽，在积水槽的上面，由隔板分隔成左、右两个底部相连通的空腔；在水旋柜左侧内腔上面设有进气口，在进气口下面设有微泡沫发生器，在微泡沫发生器的下方固定有分布均匀的数只水旋器；在水旋柜柜外一侧的地面上设有水泵，水泵的进水管与积水槽相连通，水泵的出水管通过管路系统与微泡沫发生器的进水口相连通，在管路系统上设有调节阀；在水旋柜的右侧内腔上设有数排水汽分离板，每排水汽分离板由数个均匀排列的水汽分离板组成；抽风柜配在水旋柜右侧内腔的顶面上，水旋柜右侧内腔的上口与抽风柜的进风口相连通；在抽风柜内设有抽风机装置；在水旋柜的一侧设有活性碳柜，在活性碳柜内置有活性碳过滤装置，活性碳柜上设有活性碳柜进口、活性碳柜出口；排风管道的一头与抽风柜的出风口相连通，排风管道的另一头与活性碳柜进口相连通，活性碳柜出口与排风系统的进口端相连通，在排风系统内设有排风机装置； In order to achieve the above purpose, the technical solution adopted by the utility model is: this kind of micro-foam water mist activated carbon adsorption environmental protection device includes an electronic control system, a water pump, an inlet and outlet water pipe connected to the water pump, a pipeline system, and a regulating valve; The water inlet pipe and the water outlet pipe provided on the water tank and the water storage tank; it also includes a water cyclone, an activated carbon filter cabinet, an exhaust cabinet, and an exhaust system. The upper part of the water cyclone cabinet is divided into left and right cavities connected at the bottom by a partition; an air inlet is arranged on the inner cavity on the left side of the water cyclone cabinet, and a microfoam generator is arranged under the air inlet. Several hydrocyclones evenly distributed are fixed under the generator; a water pump is installed on the ground outside the water cyclone cabinet. The water inlets of the foam generators are connected, and a regulating valve is set on the piping system; several drain steam separation plates are arranged on the right inner cavity of the water cyclone cabinet, and each drain steam separation plate is composed of several evenly arranged water vapor separation plates Composition; the exhaust cabinet is arranged on the top surface of the inner cavity on the right side of the hydrocyclone cabinet, and the upper opening of the inner cavity on the right side of the hydrocyclone cabinet is connected with the air inlet of the exhaust cabinet; an exhaust fan device is arranged in the exhaust cabinet; One side of the cabinet is equipped with an activated carbon cabinet, and an activated carbon filter device is built in the activated carbon cabinet. The activated carbon cabinet is equipped with an inlet of the activated carbon cabinet and an outlet of the activated carbon cabinet; The other end of the exhaust duct is connected to the inlet of the activated carbon cabinet, and the outlet of the activated carbon cabinet is connected to the inlet of the exhaust system, and an exhaust fan device is installed in the exhaust system;
所述的一种微泡沫水雾活性炭吸附环保装置，其特征在于：微泡沫发生器呈等腰三棱柱形，通过两端面固定在水旋柜左侧内腔的前、后面上，微泡沫发生器内设有进水腔，一端设有进水口；安装时，等腰三棱柱形中的一面向上呈水平状，另二个等腰斜边向下；在另二个向下的等腰斜边上分别设有两排数个分布均匀的高速喷咀； The environmental protection device for the adsorption of micro-foam water mist activated carbon is characterized in that: the micro-foam generator is in the shape of an isosceles triangular prism, and is fixed on the front and back of the inner cavity on the left side of the hydrocyclone through two ends, and the micro-foam generates There is a water inlet chamber inside the device, and a water inlet at one end; when installed, one side of the isosceles triangular prism is horizontal upwards, and the other two isosceles hypotenuses are downwards; There are two rows of evenly distributed high-speed nozzles on the side;
所述的一种微泡沫水雾活性炭吸附环保装置，其特征在于：在抽风柜底部抽风机的进风口上设有过滤装置； The environmental protection device for adsorption of activated carbon with micro-foam water mist is characterized in that: a filter device is provided on the air inlet of the exhaust fan at the bottom of the exhaust cabinet;
所述的一种微泡沫水雾活性炭吸附环保装置，其特征在于：水汽分离板横截面呈“∨”形，每排数个水汽分离板呈梳齿状整齐均匀排列组成，水汽分离板的两头分别固定在一对连接板上，一对连接板分别固定在水旋柜右侧内腔的前、后面上； The environmental protection device for adsorption of micro-foam water mist activated carbon is characterized in that: the cross section of the water vapor separation plate is in the shape of “∨”, and several water vapor separation plates in each row are neatly and evenly arranged in the shape of combs, and the two ends of the water vapor separation plate They are respectively fixed on a pair of connection plates, and the pair of connection plates are respectively fixed on the front and back of the inner cavity on the right side of the hydrocyclone;
所述的一种微泡沫水雾活性炭吸附环保装置，其特征在于：在积水槽内一侧设有过滤网，水泵的进水管设在积水槽配有过滤网的一侧，与积水槽内经过滤网过滤过的洁净水相连通。 The environmental protection device for adsorption of activated carbon with micro-foam water mist is characterized in that: a filter screen is provided on one side of the water storage tank, and the water inlet pipe of the water pump is arranged on the side of the water storage tank equipped with a filter screen, and is connected with the water storage tank. The clean water filtered through the filter mesh is connected.
本实用新型与现有技术相比的有益效果： The utility model has the beneficial effects compared with the prior art:
本装置由传统的纤维过滤棉更改为自来水过滤，利用水泵供水到微泡沫发生器、水旋器吸附过滤漆雾，又采用气水分离板进行气水分离，最后又通过活性碳柜过滤气味，排出气体符合环保要求，达到废气处理的效果；本装置由于采用的水能循环使用，因此，耗材使用量低，减少了运行费用，不需要经常更换，减轻了人的劳动强度，同时节能环保。 This device changes the traditional fiber filter cotton to tap water filtration, uses the water pump to supply water to the micro-foam generator, and the water cyclone to absorb and filter the paint mist, and uses the air-water separation plate to separate the air and water, and finally filters the odor through the activated carbon cabinet. The exhaust gas meets the requirements of environmental protection and achieves the effect of waste gas treatment; due to the water energy recycling used in this device, the consumption of consumables is low, the operating cost is reduced, and it does not need to be replaced frequently, which reduces the labor intensity of people, and at the same time saves energy and protects the environment.
附图说明： Description of drawings:
图1为本装置的结构示意图； Fig. 1 is the structural representation of this device;
图2为图1中A-A向视图； Fig. 2 is A-A direction view among Fig. 1;
图3为本装置用于喷漆烤漆房的结构示意图； Fig. 3 is the structural representation that this device is used for spraying and baking paint room;
图中： In the picture:
1.水泵，2.微泡沫发生器，3.水旋器，4.抽风柜，5. 排风管道，6.水汽分离板，7.水旋柜，8. 积水槽，9.活性碳柜，10.活性碳过滤装置，11.排风系统，12. 活性碳柜出口，15. 活性碳柜进口，16.过滤装置，17.进气口，18.进水管，19.排水管，20. 过滤网，21.隔板，22.连接板。 1. Water pump, 2. Micro foam generator, 3. Water cyclone, 4. Fume cabinet, 5. Exhaust pipe, 6. Water vapor separation plate, 7. Water cyclone cabinet, 8. Water storage tank, 9. Activated carbon cabinet , 10. Activated carbon filter device, 11. Exhaust system, 12. Activated carbon cabinet outlet, 15. Activated carbon cabinet inlet, 16. Filter device, 17. Air inlet, 18. Water inlet pipe, 19. Drain pipe, 20 . filter screen, 21. clapboard, 22. connecting plate.
具体实施方式： Detailed ways:
为了进一步说明本实用新型的上述目的、技术方案和效果，以下通过实施例结合附图及有关公知的技术知识来说明本实用新型： In order to further illustrate the above-mentioned purpose, technical solutions and effects of the present utility model, the utility model is illustrated below in conjunction with the accompanying drawings and relevant known technical knowledge through the embodiments:
如图1-2所示，该种微泡沫水雾活性炭吸附环保装置，包括采用现有公知技术的电子控制系统、水泵1，与水泵1相连接的进出水管、管路系统、调节阀；包括积水槽8及积水槽8上设有的进水管18、出水管19；还包括采用现有公知技术水旋器3、活性碳过滤柜9、抽风柜4、排风系统11，其特点是：在水旋柜7的下部设有积水槽8，在积水槽8上设有进水管18、出水管19，在积水槽8内一侧设有过滤网20；在积水槽8的上面，由隔板21分隔成左、右两个底部相连通的空腔；在水旋柜7左侧内腔上面设有进气口17，在进气口17下面设有微泡沫发生器2，在微泡沫发生器2的下方固定有分布均匀的数只水旋器3，本实施例设有三只水旋器3；在水旋柜7柜外一侧的地面上设有水泵1，水泵1的进水管配于积水槽8配有过滤网20的一侧，与积水槽8内经过滤网20过滤过的洁净水相连通，抽取洁净水循环使用；水泵1的出水管通过管路系统与微泡沫发生器2的进水口相连通，在管路系统上设有调节阀；在水旋柜7的右侧内腔上设有数排水汽分离板6，每排水汽分离板6由数个均匀排列的水汽分离板6组成；抽风柜4配在水旋柜7右侧内腔的顶面上，水旋柜7右侧内腔的上口与抽风柜4的进风口相连通；在抽风柜4内设有抽风机装置，在抽风柜4底部抽风机的进风口上设有过滤装置16；在水旋柜7的一侧设有活性碳柜9，在活性碳柜9内置有活性碳过滤装置10，活性碳柜9上设有活性碳柜进口15、活性碳柜出口12；排风管道5的一头与抽风柜4的出风口相连通，排风管道5的另一头与活性碳柜进口15相连通，活性碳柜出口12与排风系统11的进口端相连通，在排风系统11内设有排风机装置； As shown in Figure 1-2, this kind of micro-foam water mist activated carbon adsorption environmental protection device includes an electronic control system using the existing known technology, a water pump 1, an inlet and outlet water pipe connected to the water pump 1, a pipeline system, and a regulating valve; including The water inlet pipe 18 and the water outlet pipe 19 that are provided with on the water storage tank 8 and the water storage tank 8; also include adopting the existing known technology hydrocyclone 3, activated carbon filter cabinet 9, exhaust cabinet 4, exhaust system 11, and its characteristics are: The bottom of the hydrocyclone 7 is provided with a water tank 8, an inlet pipe 18 and an outlet pipe 19 are provided on the water tank 8, and a filter screen 20 is provided on one side in the water tank 8; The plate 21 is divided into left and right two cavities connected at the bottom; an air inlet 17 is arranged on the inner cavity on the left side of the hydrocyclone cabinet 7, and a microfoam generator 2 is arranged below the air inlet 17. Several hydrocyclones 3 evenly distributed are fixed below the generator 2, and three hydrocyclones 3 are provided in this embodiment; a water pump 1 is provided on the ground outside the water cyclone cabinet 7, and the water inlet pipe of the water pump 1 It is equipped with the side of the water storage tank 8 equipped with a filter 20, and communicates with the clean water filtered by the filter screen 20 in the water storage tank 8, and the clean water is extracted for recycling; the outlet pipe of the water pump 1 passes through the pipeline system and the microfoam generator 2 The water inlets are connected, and a regulating valve is provided on the pipeline system; several water vapor separation plates 6 are arranged on the inner cavity on the right side of the water cyclone cabinet 7, and each water vapor separation plate 6 is composed of several evenly arranged water vapor separation plates 6 components; the exhaust cabinet 4 is arranged on the top surface of the inner cavity on the right side of the water cyclone cabinet 7, and the upper opening of the inner cavity on the right side of the hydrocyclone cabinet 7 communicates with the air inlet of the exhaust cabinet 4; Machine device, is provided with filtering device 16 on the air inlet of exhaust fan at the bottom of exhaust cabinet 4; One side of water cyclone cabinet 7 is provided with activated carbon cabinet 9, is built-in activated carbon filter device 10 in activated carbon cabinet 9, activated carbon Cabinet 9 is provided with activated carbon cabinet inlet 15, activated carbon cabinet outlet 12; The carbon cabinet outlet 12 is connected with the inlet end of the exhaust system 11, and an exhaust fan device is arranged in the exhaust system 11;
所述的微泡沫发生器2呈等腰三棱柱形，通过两端面固定在水旋柜7左侧内腔的前、后面上，微泡沫发生器2内设有进水腔，一端设有进水口；安装时，等腰三棱柱形中的一面向上呈水平状，另二个等腰斜边向下；在另二个向下的等腰斜边上分别设有两排数个分布均匀的高速喷咀； The micro-foam generator 2 is in the shape of an isosceles triangular prism, and is fixed on the front and back of the inner cavity on the left side of the hydrocyclone 7 through two ends. The micro-foam generator 2 is provided with a water inlet chamber, and one end is provided with Nozzle; when installed, one side of the isosceles triangular prism is horizontal upwards, and the other two isosceles hypotenuses are downwards; on the other two downwards isosceles hypotenuses, there are two rows of evenly distributed High speed nozzle;
所述水汽分离板6横截面呈“∨”形，每排数个水汽分离板6呈梳齿状整齐均匀排列组成，水汽分离板6的两头分别固定在一对连接板22上，一对连接板22分别固定在水旋柜7右侧内腔的前、后面上； The cross-section of the water vapor separation plate 6 is in the shape of a “∨”, and several water vapor separation plates 6 in each row are neatly and evenly arranged in a comb-like shape. Plates 22 are respectively fixed on the front and back of the inner cavity on the right side of the hydrocyclone 7;
本装置在用于喷漆烤漆房时，如图3所示，用另一排风管道5将喷漆烤漆房的地台系统的排气出口与本装置水旋柜7上的进气口17相连通，就可以正常使用； When this device is used in a paint spraying and baking room, as shown in Figure 3, another exhaust duct 5 is used to connect the exhaust outlet of the platform system of the spraying and baking room with the air inlet 17 on the water cyclone cabinet 7 of the device. , it can be used normally;
工作过程： work process:
本装置由传统的纤维过滤棉更改为自来水过滤，采用一台7.5KW水泵1的水动力能源进行传动，水泵1供水到水旋柜7左侧内腔顶部的微泡沫发生器2中，产生细微泡沫，利用细微泡沫快速的浮出分离，让溶剂挥发、排走；让固体物质（油漆、固化剂的树脂）通过挥发、聚合、干燥和挤压，形成涂膜粉体；涂膜粉体再通过水旋器3，水旋器3借助进水压力和速度产生离心力来分离废水中各种悬浮固体，废水以6m/s一10m/s的速度沿切向进入水旋器3内腔圆筒，顺着器壁形成向下螺旋涡流，其中重而大的悬浮颗粒被甩向器壁，并在下旋水流推动和重力作用下沿器壁向下滑动，最后在锥顶形成浓缩液经底流口滤网过滤连续排出到积水槽8中，集中清理；其余的废水气在水旋柜7右侧内腔顶部抽风机风力带动下，经水旋柜7右侧内腔中所设的四排气水分离板6的气水分离后，又经抽风柜4内进风口所设过滤装置16的过滤，然后又通过活性碳柜9过滤气味，最后在排风系统11排风机的作用下，将清洁后的气体排到室外，排出气体符合环保要求，达到废气处理的效果。 This device is changed from the traditional fiber filter cotton to tap water filtration, and a 7.5KW water pump 1 is used to drive the hydrodynamic energy. Foam, use the fine foam to float and separate quickly, let the solvent volatilize and drain away; let the solid matter (paint, resin of curing agent) volatilize, polymerize, dry and extrude to form a coating powder; Through the hydrocyclone 3, the hydrocyclone 3 uses the inlet pressure and speed to generate centrifugal force to separate various suspended solids in the wastewater, and the wastewater enters the inner cavity cylinder of the hydrocyclone 3 along the tangential direction at a speed of 6m/s-10m/s , forming a downward spiral vortex along the wall, in which the heavy and large suspended particles are thrown towards the wall, and slide down the wall under the push of the downward swirling water flow and gravity, and finally form a concentrated liquid at the top of the cone and pass through the bottom outlet The filter screen is continuously discharged into the water tank 8 and cleaned up in a centralized manner; the rest of the waste gas is driven by the wind force of the exhaust fan at the top of the inner cavity on the right side of the hydrocyclone cabinet 7, and passes through the four exhaust gas outlets set in the inner cavity on the right side of the hydrocyclone cabinet 7. After the air-water separation of the water separation plate 6, it is filtered by the filter device 16 set at the air inlet in the exhaust cabinet 4, and then the odor is filtered by the activated carbon cabinet 9, and finally under the action of the exhaust fan of the exhaust system 11, the clean The final gas is discharged to the outside, and the exhaust gas meets the requirements of environmental protection and achieves the effect of waste gas treatment.
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Effective date of registration: 20170123 Address after: Baiyun District of Guangzhou City, Guangdong province 510554 Zhongluotan Zhuliao red Dan Highway Industrial Park No. 6 of 103 Patentee after: GUANGZHOU BAOZHONGBAO ENVIRONMENTAL PROTECTION EQUIPMENT Co.,Ltd. Address before: 224312 Jiangsu province Yancheng City Sheyang County Panlong disk Bay Road No. 166 (Jiangsu Bay industrial zone plate jingzhongjing industrial coating equipment Co., Ltd.) Patentee before: JINGZHONGJING PAINTING EQUIPMENT CO.,LTD. |
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Granted publication date: 20150708 |