CN204438992U - A kind of precision measurement apparatus of high precision verticality - Google Patents
A kind of precision measurement apparatus of high precision verticality Download PDFInfo
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- CN204438992U CN204438992U CN201520076262.6U CN201520076262U CN204438992U CN 204438992 U CN204438992 U CN 204438992U CN 201520076262 U CN201520076262 U CN 201520076262U CN 204438992 U CN204438992 U CN 204438992U
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- 238000005259 measurement Methods 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052742 iron Inorganic materials 0.000 claims abstract description 4
- 239000004579 marble Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 4
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- 238000012360 testing method Methods 0.000 abstract description 10
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Abstract
本实用新型提供一种高精度垂直度的精密测量装置,包括高度游标卡尺及工件夹具,在高度游标卡尺上安装扭簧比较仪,扭簧比较仪安装在高度游标卡尺的夹持头上,扭簧比较仪的测试头垂直向下;工件夹具包括高精度六面体,高精度六面体的面上有螺孔,压板通过紧固件及螺孔连接在高精度六面体的一个安装面上,在压板与高精度六面体的安装面之间有与工件厚度匹配的垫板。扭簧比较仪通过加长杆安装在高度游标卡尺的夹持头上;高度游标卡尺的底座上、在与测试头对称的另一侧安装有配重铁。高精度六面体的长宽高不等,至少在三个不对称的面上有螺孔。本实用新型实现了在研磨加工现场高精度垂直度的快速精密测量,为工件反复修研节约了时间,提高了生产效率,提升精密加工质量。
The utility model provides a precision measuring device for high-precision verticality, which includes a height vernier caliper and a workpiece fixture. A torsion spring comparator is installed on the height vernier caliper. The torsion spring comparator is installed on the clamping head of the height vernier caliper. The test head is vertically downward; the workpiece fixture includes a high-precision hexahedron, and there are screw holes on the surface of the high-precision hexahedron. The pressure plate is connected to a mounting surface of the high-precision hexahedron through fasteners and screw holes. There is a backing plate matching the thickness of the workpiece between the mounting surfaces. The torsion spring comparator is installed on the clamping head of the height vernier caliper through an extension rod; on the base of the height vernier caliper, a counterweight iron is installed on the other side symmetrical to the test head. The length, width and height of the high-precision hexahedron are different, and there are screw holes on at least three asymmetric faces. The utility model realizes fast and precise measurement of high-precision verticality at the grinding processing site, saves time for repeated repairing and researching of workpieces, improves production efficiency, and improves precision processing quality.
Description
技术领域technical field
本实用新型涉及一种高精度垂直度的精密测量装置,具体指适用于精密研磨加工过程中的高精度垂直度的精密测量装置,属于机械装配工艺装备技术领域。The utility model relates to a precision measuring device for high-precision verticality, in particular to a precision measuring device for high-precision verticality suitable for precision grinding processing, and belongs to the technical field of mechanical assembly technology and equipment.
背景技术Background technique
精密零件形状和位置误差控制是保证精密产品装配调试的基础,形状和位置误差值的大小会直接影响产品的相关设计技术指标。而在实际生产中,较多的高精密零件形位公差设计要求控制在微米级以内,此高精度零件通常采用机械加工并结合手工研磨的方法加工,在研磨过程中,需要高精度的计量仪表或计量仪器对加工精度进行检测,再根据检测结果进行反复修研。从实际的检测过程中,检测方法的难易程度和检测时间决定了该零件的加工周期和加工效率。而采用高精密测量仪器将导致高精密零件加工周期长,存在多次检测、反复修研的现象;另外高精密测量仪器一般不能放置在加工现场,使用时需要移动工件,使用极其不方便,也影响加工周期。为此,需要设计一种结构简单、操作方便的装置来满足精密研磨加工过程中的高精度垂直度的精密测量。The shape and position error control of precision parts is the basis to ensure the assembly and debugging of precision products. The size of the shape and position error value will directly affect the relevant design technical indicators of the product. In actual production, the shape and position tolerance design of many high-precision parts is required to be controlled within the micron level. These high-precision parts are usually processed by machining combined with manual grinding. During the grinding process, high-precision measuring instruments are required. Or measuring instruments are used to test the processing accuracy, and then repeated researches are carried out according to the test results. From the actual detection process, the difficulty and detection time of the detection method determine the processing cycle and processing efficiency of the part. However, the use of high-precision measuring instruments will lead to a long processing cycle for high-precision parts, and there will be multiple inspections and repeated repairs; in addition, high-precision measuring instruments generally cannot be placed on the processing site, and the workpiece needs to be moved during use, which is extremely inconvenient and difficult to use. affect the processing cycle. Therefore, it is necessary to design a device with simple structure and convenient operation to meet the precision measurement of high-precision verticality in the precision grinding process.
发明内容Contents of the invention
本实用新型的目的就是针对精密研磨加工过程中的高精度垂直度的精密测量要求,提供一种结构简单、使用方便、制作快捷、成本低廉的高精度垂直度的精密测量装置。此装置不仅可以提高零件的一次交检合格率,同时可以大幅提高工效、降低综合成本,保证加工精度和产品质量。The purpose of this utility model is to provide a precision measuring device for high-precision verticality with simple structure, convenient use, quick manufacture and low cost for the precision measurement requirements of high-precision verticality in the precision grinding process. This device can not only improve the passing rate of parts for one-time inspection, but also greatly improve work efficiency, reduce overall cost, and ensure processing accuracy and product quality.
本实用新型通过以下技术方案实现:所述的高精度垂直度的精密测量装置包括高度游标卡尺及工件夹具,在高度游标卡尺上安装扭簧比较仪,扭簧比较仪安装在高度游标卡尺的夹持头上,扭簧比较仪的测试头垂直向下;工件夹具包括高精度六面体,高精度六面体的面上有螺孔,压板通过紧固件及螺孔连接在高精度六面体的一个安装面上,在压板与高精度六面体的安装面之间有与工件厚度匹配的垫板。The utility model is realized through the following technical solutions: the high-precision verticality precision measuring device includes a height vernier caliper and a workpiece fixture, a torsion spring comparator is installed on the height vernier caliper, and the torsion spring comparator is installed on the clamping head of the height vernier caliper , the test head of the torsion spring comparator is vertically downward; the workpiece fixture includes a high-precision hexahedron, and there are screw holes on the surface of the high-precision hexahedron. The pressure plate is connected to a mounting surface of the high-precision hexahedron through fasteners and screw holes. There is a backing plate matching the thickness of the workpiece between the mounting surface of the high-precision hexahedron.
所述的扭簧比较仪通过加长杆安装在高度游标卡尺的夹持头上;高度游标卡尺的底座上、在与测试头对称的另一侧安装有配重铁。The torsion spring comparator is installed on the clamping head of the height vernier caliper through an extension rod; on the base of the height vernier caliper, a counterweight iron is installed on the other side symmetrical to the test head.
所述的高精度六面体的长宽高不等,至少在三个不对称的面上有螺孔。The length, width and height of the high-precision hexahedron are different, and there are screw holes on at least three asymmetrical surfaces.
所述的高度游标卡尺和工件夹具放置在00级大理石平台上。The height vernier caliper and workpiece fixture are placed on the 00 grade marble platform.
所述的高精度六面体的六个面的平面度、相邻面的垂直度、相对面的平行度均在微米级之内。The flatness of the six faces of the high-precision hexahedron, the perpendicularity of the adjacent faces, and the parallelism of the opposite faces are all within the micron level.
本实用新型的优点:本实用新型结构简单,能够实现在研磨加工现场高精度垂直度的快速精密测量,为工件反复修研节约了时间,提高了生产效率,并提升精密加工质量。The utility model has the advantages: the utility model has a simple structure, can realize rapid and precise measurement of high-precision verticality at the grinding processing site, saves time for repeated repairing of workpieces, improves production efficiency, and improves precision processing quality.
附图说明Description of drawings
图1是本实用新型的总体结构及使用状态示意图。Fig. 1 is a schematic diagram of the overall structure and the use state of the utility model.
图2是本实用新型的高精度六面体夹具使用示意图。Fig. 2 is a schematic diagram of the use of the high-precision hexahedron fixture of the present invention.
具体实施方式Detailed ways
以下结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1、图2所示:本实用新型一种高精度垂直度的精密测量装置包括高度游标卡尺1及工件夹具3,在高度游标卡尺1上安装扭簧比较仪2,扭簧比较仪2安装在高度游标卡尺的夹持头1a上,扭簧比较仪2的测试头2a垂直向下;工件夹具3包括高精度六面体3a,高精度六面体3a的面上有螺孔3b,压板3c通过紧固件3d及螺孔3b连接在高精度六面体3a的一个安装面上,在压板3c与高精度六面体3a的安装面之间有与工件厚度匹配的垫板3e。As shown in Fig. 1 and Fig. 2: a kind of precision measuring device of high-precision verticality of the utility model comprises a height vernier caliper 1 and a workpiece fixture 3, and a torsion spring comparator 2 is installed on the height vernier caliper 1, and the torsion spring comparator 2 is installed on On the clamping head 1a of the vernier caliper, the test head 2a of the torsion spring comparator 2 is vertically downward; the workpiece fixture 3 includes a high-precision hexahedron 3a, and there is a screw hole 3b on the surface of the high-precision hexahedron 3a, and the pressure plate 3c passes through the fastener 3d And the screw hole 3b is connected to a mounting surface of the high-precision hexahedron 3a, and a backing plate 3e matching the thickness of the workpiece is arranged between the pressing plate 3c and the mounting surface of the high-precision hexahedron 3a.
所述的扭簧比较仪2通过加长杆4安装在高度游标卡尺的夹持头1a上;高度游标卡尺1的底座1b上、在与测试头1a对称的另一侧安装有配重铁5,保证其工作时的稳定。Described torsion spring comparator 2 is installed on the clamping head 1a of height vernier caliper by extension bar 4; On the base 1b of height vernier caliper 1, counterweight iron 5 is installed on the other side symmetrical with test head 1a, guarantees its Stability while working.
所述的高精度六面体3a的长宽高不等,至少在三个不对称的面上有螺孔3b,可有三个安装面供选择,以便适用于不同的工件。The length, width and height of the high-precision hexahedron 3a are different, and there are screw holes 3b on at least three asymmetrical surfaces, and there are three mounting surfaces for selection, so as to be suitable for different workpieces.
所述的高度游标卡尺1和工件夹具3放置在00级大理石平台6上。The height vernier caliper 1 and the workpiece fixture 3 are placed on the 00 grade marble platform 6 .
以图1、图2为例具体说明本实用新型的实施过程。高精度六面体的3a的六个面的平面度、相邻面的垂直度、相对面的平行度均在微米级之内,将工件夹具3放置在00级大理石平台6上,把基准面已研磨加工合格的工件7与高精度六面体3a的适合安装面贴合,工件7的待测面朝下,保证工件7与00级大理石平台6接触面洁净无多余物,用手压紧并在00级大理石平台6上反复滑动数次,保证两者平面共面,垫板3e放置在螺孔3b上侧,用压板3c、紧固件3d将工件7、垫板3e固定在高精度六面体3a上;将工件夹具3及工件7旋转180°,使工件7的检测面朝上,将已安装有扭簧比较仪2的高度游标卡尺1放置在00级大理石平台6上,利用高度游标卡尺1上,扭簧比较仪2的测试头2a对准工件7的检测面,通过高度游标卡尺的微动旋钮1c精确调整扭簧比较仪2的测试头2a与待测工件7的有效接触距离,保证检测余量,避免因人为操作失误造成仪表损坏。检测时将待测工件6沿水平方向移动,用扭簧比较仪2检测工件平面的各部位,可测量出此面的数值大小,并记录高点值,对数值大的部位进行研磨加工,直至合格为止。Take Fig. 1, Fig. 2 as example to specifically illustrate the implementation process of the present utility model. The flatness of the six surfaces of the high-precision hexahedron 3a, the perpendicularity of the adjacent surfaces, and the parallelism of the opposite surfaces are all within the micron level. The workpiece fixture 3 is placed on the 00-grade marble platform 6, and the reference surface has been ground. The processed workpiece 7 fits the suitable installation surface of the high-precision hexahedron 3a, and the surface to be tested of the workpiece 7 is facing downward, so as to ensure that the contact surface between the workpiece 7 and the 00-grade marble platform 6 is clean and free of residue, press it tightly by hand and place it in the 00-grade Slide repeatedly on the marble platform 6 several times to ensure that the two planes are coplanar. The backing plate 3e is placed on the upper side of the screw hole 3b, and the workpiece 7 and the backing plate 3e are fixed on the high-precision hexahedron 3a with the pressing plate 3c and the fastener 3d; Rotate the workpiece fixture 3 and the workpiece 7 by 180°, make the detection surface of the workpiece 7 face up, place the height vernier caliper 1 installed with the torsion spring comparator 2 on the 00-grade marble platform 6, use the height vernier caliper 1, and the torsion spring The test head 2a of the comparator 2 is aligned with the detection surface of the workpiece 7, and the effective contact distance between the test head 2a of the torsion spring comparator 2 and the workpiece 7 to be measured is accurately adjusted through the micro-knob 1c of the height vernier caliper to ensure the detection margin and avoid The instrument is damaged due to human error. During detection, move the workpiece 6 to be measured in the horizontal direction, and use the torsion spring comparator 2 to detect various parts of the workpiece plane, measure the numerical value of this surface, and record the high point value, and grind the parts with large numerical values until until qualified.
本领域的技术人员容易理解,以上所述仅为本实用新型的较佳实施例而已,并不用以限制本发明,凡在本实用新型的原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。Those skilled in the art can easily understand that the above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the principles of the present invention, etc., All should be included within the protection scope of the present utility model.
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| CN201520076262.6U CN204438992U (en) | 2015-02-03 | 2015-02-03 | A kind of precision measurement apparatus of high precision verticality |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106767341A (en) * | 2017-01-10 | 2017-05-31 | 无锡市通达滚子有限公司 | Needle roller verticality measuring instrument and its measuring method |
| CN107449389A (en) * | 2017-09-21 | 2017-12-08 | 江苏南钢通恒特材科技有限公司 | Rod iron Flatness Tester and rod iron detection means |
-
2015
- 2015-02-03 CN CN201520076262.6U patent/CN204438992U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106767341A (en) * | 2017-01-10 | 2017-05-31 | 无锡市通达滚子有限公司 | Needle roller verticality measuring instrument and its measuring method |
| CN107449389A (en) * | 2017-09-21 | 2017-12-08 | 江苏南钢通恒特材科技有限公司 | Rod iron Flatness Tester and rod iron detection means |
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