CN204438701U - A kind of granule materials drying unit - Google Patents
A kind of granule materials drying unit Download PDFInfo
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- CN204438701U CN204438701U CN201520068406.3U CN201520068406U CN204438701U CN 204438701 U CN204438701 U CN 204438701U CN 201520068406 U CN201520068406 U CN 201520068406U CN 204438701 U CN204438701 U CN 204438701U
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- drying
- drying furnace
- drying oven
- granule materials
- drying unit
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- 238000001035 drying Methods 0.000 title claims abstract description 78
- 239000008187 granular material Substances 0.000 title claims abstract description 15
- 239000000463 material Substances 0.000 title claims description 17
- 239000000428 dust Substances 0.000 claims abstract description 21
- 238000002485 combustion reaction Methods 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000010981 drying operation Methods 0.000 abstract description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000011449 brick Substances 0.000 description 3
- 239000003610 charcoal Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000002245 particle Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Drying Of Solid Materials (AREA)
Abstract
本实用新型提供一种颗粒物料烘干装置,包括皮带输送机、燃烧室、振动筛、烘干炉电机联动装置、烘干炉托轮和集尘室,燃烧室和集尘室之间设置有烘干炉,所述烘干炉通过烘干炉托轮支撑,由烘干炉电机联动装置带动烘干炉旋转,所述集尘室顶部设置有料斗,所述振动筛在烘干炉出料口下方,其特征在于:还包括位于集尘室尾部的烟囱。本实用新型结构简单,制造成本低,能够高效率的完成大批量颗粒状物料的烘干作业。
The utility model provides a granular material drying device, which includes a belt conveyor, a combustion chamber, a vibrating screen, a drying furnace motor linkage device, a drying furnace support wheel and a dust collection chamber. Drying furnace, the drying furnace is supported by the supporting wheels of the drying furnace, and the drying furnace is driven to rotate by the motor linkage device of the drying furnace. Below the mouth, it is characterized in that it also includes a chimney at the end of the dust collection chamber. The utility model has the advantages of simple structure and low manufacturing cost, and can efficiently complete the drying operation of large batches of granular materials.
Description
技术领域technical field
本实用新型涉及一种烘干设备,特别是一种颗粒物料烘干装置。The utility model relates to a drying device, in particular to a particle material drying device.
背景技术Background technique
传统工艺在烘干含水炭时,烘干效果不好,满足不了客户合同对水分含量的要求,烘干效率低,重新烘干提高生产成本,造成产品不能及时发运,导致发货期推迟。此外,传统的工艺中,两台烘干炉公用一个烟囱,且烟囱的高度、直径均没有明确的规定。When drying charcoal with water in the traditional process, the drying effect is not good, and the moisture content requirements of the customer contract cannot be met. The drying efficiency is low, and the re-drying increases the production cost, resulting in the failure to ship the product in time, resulting in a delay in the delivery date. In addition, in the traditional process, two drying furnaces share one chimney, and the height and diameter of the chimney are not clearly regulated.
申请号为201310700093.4的专利文献(CN103727756A)披露了一种专用于烘干活性炭砖的旋转式烘干器,包括旋转烘干架、陶瓷发热烘干仪、温控仪、定时开关、活性炭砖、慢速电机、电机旋转锣杆等部件,具有环保节能、安全稳定的优特点,解决了小型化个性化生产活性炭砖而需要的烘干驱湿工艺技术难题,但是不适用于大批量的活性炭颗粒物烘干操作;另一篇专利文献《制炭用的烘干方法及烘干装置》(CN10176193B)公开了一种制炭用的烘干方法及烘干装置,包括加热器、烘干器和驱动电机,烘干器套筒内设有推进物流均匀前移的推进装置等,该发明可以提高热利用效率,减少热量损失。上述两件文献均存在设备结构复杂,制造成本较高的问题。The patent document (CN103727756A) with the application number of 201310700093.4 discloses a rotary dryer specially used for drying activated carbon bricks, including a rotary drying rack, a ceramic heating dryer, a temperature controller, a timing switch, activated carbon bricks, slow High-speed motors, motor rotating gongs and other components have the advantages of environmental protection, energy saving, safety and stability, and solve the technical problems of drying and dehumidification technology required for the miniaturized and personalized production of activated carbon bricks, but they are not suitable for drying large quantities of activated carbon particles. Dry operation; Another patent document "Drying method and drying device for charcoal production" (CN10176193B) discloses a drying method and drying device for charcoal production, including heaters, dryers and drive motors , The dryer sleeve is equipped with a propulsion device that propels the material to move forward evenly. This invention can improve heat utilization efficiency and reduce heat loss. Both of the above-mentioned documents have the problems of complicated equipment structure and high manufacturing cost.
发明内容Contents of the invention
本实用新型针对现有技术中存在的问题和不足,提供一种结构简单、制造成本低廉、烘干效率高且可以完成大批量作业要求的颗粒物料烘干装置。Aiming at the problems and deficiencies in the prior art, the utility model provides a granular material drying device with simple structure, low manufacturing cost, high drying efficiency and the ability to complete large batches of operations.
本实用新型通过如下方式实现:The utility model is realized in the following ways:
一种颗粒物料烘干装置,包括皮带输送机、燃烧室、振动筛、烘干炉电机联动装置、烘干炉托轮和集尘室,燃烧室和集尘室之间设置有烘干炉,所述烘干炉通过烘干炉托轮支撑,由烘干炉电机联动装置带动旋转,所述集尘室顶部设置有料斗,振动筛在烘干炉出料口下方,还包括位于集尘室尾部的烟囱;A granular material drying device, including a belt conveyor, a combustion chamber, a vibrating screen, a drying furnace motor linkage device, a drying furnace supporting wheel, and a dust collection chamber. A drying furnace is arranged between the combustion chamber and the dust collection chamber. The drying furnace is supported by the supporting wheels of the drying furnace and driven to rotate by the motor linkage device of the drying furnace. aft chimney;
进一步的,所述烘干炉自集尘室向下倾斜连接至燃烧室;Further, the drying furnace is connected to the combustion chamber obliquely downward from the dust collecting chamber;
进一步的,所述烘干炉倾斜角度为:4度-5度;Further, the inclination angle of the drying furnace is: 4°-5°;
进一步的,所述烟囱上端和下端直径分别为33cm、63cm,高度为25m;Further, the diameters of the upper and lower ends of the chimney are 33cm and 63cm respectively, and the height is 25m;
进一步的,所述料斗为漏斗状;Further, the hopper is funnel-shaped;
进一步的,所述烘干炉内部设置有螺旋挡板。Further, a spiral baffle is arranged inside the drying furnace.
本实用新型的有益效果:The beneficial effects of the utility model:
1)增加烘干产量、提升了烘干效率。1) Increase drying output and improve drying efficiency.
改造前:每班烘干物料4.2吨,水分要求小于5%,经检测合格率为:3.36/4.2=80%;Before transformation: 4.2 tons of drying materials per shift, the moisture requirement is less than 5%, and the qualified rate after testing is: 3.36/4.2 = 80%;
改造后:每班烘干物料4.9吨,水分要求小于5%,经检测合格率为:4.41/4.9=90%;每班多烘干物料0.7吨,效益提升约17%。After transformation: each shift dries 4.9 tons of materials, the moisture requirement is less than 5%, and the qualified rate after testing is: 4.41/4.9=90%; each shift dries 0.7 tons more materials, and the efficiency increases by about 17%.
2)设置的烟囱增大了抽力,热量传递效率增加,提高烘干效率。2) The set chimney increases the suction force, increases the heat transfer efficiency, and improves the drying efficiency.
3)烟囱合理高度的设置,减少了粉尘排放量,使粉尘沉积在集尘室中,环保效果明显。3) The setting of a reasonable height of the chimney reduces the amount of dust emission and makes the dust deposit in the dust collection chamber, which has an obvious environmental protection effect.
附图说明Description of drawings
图1为本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
其中:1皮带输送机、2料斗、3烘干炉、4燃烧室、5振动筛、6烘干炉电机联动装置、7烘干炉托轮、8集尘室、9烟囱。Among them: 1 belt conveyor, 2 hopper, 3 drying furnace, 4 combustion chamber, 5 vibrating screen, 6 drying furnace motor linkage device, 7 drying furnace supporting wheel, 8 dust collection room, 9 chimney.
具体实施方式Detailed ways
以下结合附图对本实用新型做进一步的描述,使得本实用新型的技术方案和功效易于理解。The utility model will be further described below in conjunction with the accompanying drawings, so that the technical solutions and effects of the utility model can be easily understood.
本实用新型提供一种颗粒物料烘干装置,包括皮带输送机1、燃烧室4、振动筛5、烘干炉电机联动装置6、烘干炉托轮7和集尘室8,燃烧室4和集尘室8之间设置有烘干炉3,烘干炉3内部设置有螺旋挡板,烘干炉3通过烘干炉托轮7支撑,由烘干炉电机联动装置6带动旋转,集尘室8顶部设置有漏斗状的料斗2,振动筛5位于设置在烘干炉3上的出料口的下方,在集尘室8的尾部还设置有上端和下端直径分别为33cm、63cm,高度为25m的烟囱9,烘干炉3自集尘室8向下倾斜4度-5度连接至燃烧室4。The utility model provides a granular material drying device, which includes a belt conveyor 1, a combustion chamber 4, a vibrating screen 5, a drying furnace motor linkage device 6, a drying furnace supporting wheel 7 and a dust collection chamber 8, a combustion chamber 4 and a There is a drying furnace 3 between the dust collection chambers 8, and a spiral baffle is arranged inside the drying furnace 3. The drying furnace 3 is supported by the drying furnace supporting wheel 7, and is driven by the drying furnace motor linkage device 6 to collect dust. The top of the chamber 8 is provided with a funnel-shaped hopper 2, the vibrating screen 5 is located below the outlet of the drying furnace 3, and the tail of the dust collection chamber 8 is also provided with an upper end and a lower end with diameters of 33cm and 63cm respectively, and a height of It is a chimney 9 of 25m, and the drying furnace 3 is connected to the combustion chamber 4 with a downward slope of 4-5 degrees from the dust collection chamber 8 .
本实用新型使用时,首先点燃燃烧室4,使燃烧室4温度到达500℃;随后打开烘干炉3控制器,烘干炉电机联动装置6开始运转,烘干炉电机转速达到1200转/s,烘干炉电机联动装置6带动烘干炉3旋转;待烘干的颗粒物料经皮带传送机1加入漏斗形料斗2中;颗粒物料匀速经加料管进入到烘干炉3中,物料在烘干炉3中做螺旋曲线递进,热量从低到高逆向传递烘干物料;烘干后的物料受到炉内螺旋挡板的阻挡,经炉尾出料口进入振动筛5,进行筛分包装,完成整个物料的烘干作业。When the utility model is used, the combustion chamber 4 is first ignited so that the temperature of the combustion chamber 4 reaches 500°C; then the controller of the drying furnace 3 is turned on, the drying furnace motor linkage device 6 starts to run, and the drying furnace motor speed reaches 1200 rpm/s , the drying furnace motor linkage device 6 drives the drying furnace 3 to rotate; the granular material to be dried is added to the funnel-shaped hopper 2 through the belt conveyor 1; the granular material enters the drying furnace 3 through the feeding pipe at a uniform speed, and the material is dried In the drying furnace 3, the spiral curve is advanced, and the heat is reversely transferred from low to high to dry the material; the dried material is blocked by the spiral baffle in the furnace, and enters the vibrating screen 5 through the furnace tail outlet for screening and packaging , to complete the drying operation of the entire material.
需要说明的是:由于烟囱内径和高度的合理设置,有效的增大了抽力,加快冷热空气的交换,显著提高烘干效率;另外,待烘干的颗粒物料进入烘干炉3的过程中,物料受热分解出的粉尘在集尘室8中沉积下来,经过处理的烟气经烟囱9排出,达到环保的目的。It should be noted that due to the reasonable setting of the inner diameter and height of the chimney, the suction force is effectively increased, the exchange of hot and cold air is accelerated, and the drying efficiency is significantly improved; in addition, the process of the granular materials to be dried entering the drying furnace 3 During the process, the dust produced by thermal decomposition of the material is deposited in the dust collection chamber 8, and the treated flue gas is discharged through the chimney 9 to achieve the purpose of environmental protection.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520068406.3U CN204438701U (en) | 2015-02-01 | 2015-02-01 | A kind of granule materials drying unit |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520068406.3U CN204438701U (en) | 2015-02-01 | 2015-02-01 | A kind of granule materials drying unit |
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| CN204438701U true CN204438701U (en) | 2015-07-01 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105571299A (en) * | 2016-01-28 | 2016-05-11 | 福建省玛塔农业发展有限公司 | Roasting device and process for producing oyster shell powder |
| CN105865172A (en) * | 2015-12-08 | 2016-08-17 | 徐浩军 | Hot air dryer |
| CN108870949A (en) * | 2018-05-16 | 2018-11-23 | 汕头市国富锆钛实业有限公司 | A kind of drying oven for beach placer |
| CN111257151A (en) * | 2020-03-06 | 2020-06-09 | 厦门捷航工程检测技术有限公司 | Machine-made sand quality detection equipment |
-
2015
- 2015-02-01 CN CN201520068406.3U patent/CN204438701U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105865172A (en) * | 2015-12-08 | 2016-08-17 | 徐浩军 | Hot air dryer |
| CN105571299A (en) * | 2016-01-28 | 2016-05-11 | 福建省玛塔农业发展有限公司 | Roasting device and process for producing oyster shell powder |
| CN108870949A (en) * | 2018-05-16 | 2018-11-23 | 汕头市国富锆钛实业有限公司 | A kind of drying oven for beach placer |
| CN111257151A (en) * | 2020-03-06 | 2020-06-09 | 厦门捷航工程检测技术有限公司 | Machine-made sand quality detection equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: Block a, science and Technology Park, high tech Development Zone, Yinchuan City, Ningxia Hui Autonomous Region Patentee after: Ningxia Huahui Environmental Protection Technology Co.,Ltd. Address before: 750002 block a, science and Technology Innovation Park, Yinchuan hi tech Development Zone, Ningxia Hui Autonomous Region Patentee before: NINGXIA HUAHUI ACTIVATED CARBON Co.,Ltd. |
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| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150701 |
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| CX01 | Expiry of patent term |