CN204436361U - A kind of underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device - Google Patents

A kind of underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device Download PDF

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Publication number
CN204436361U
CN204436361U CN201520109778.6U CN201520109778U CN204436361U CN 204436361 U CN204436361 U CN 204436361U CN 201520109778 U CN201520109778 U CN 201520109778U CN 204436361 U CN204436361 U CN 204436361U
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water
controller
pressure
fracturing
hydraulic fracturing
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葛兆龙
卢义玉
夏彬伟
汤积仁
李倩
王书琪
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Chongqing University
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Abstract

本实用新型公开了一种煤矿井下水力压裂压力流量智能调节装置,其包括伸入压裂钻孔的压裂管、一端与压裂管连接的注水主管、输出端与注水主管另一端连接的水泵、与水泵的输入端连接的水箱以及控制连接水泵的控制器,所述注水主管靠近水泵的管路通过三通与水箱间连接有旁路管,旁路管上设置有电动球阀,控制器与电动球阀控制连接;注水主管靠近压裂钻孔的管路上设置有流量传感器和压力传感器,控制器与流量传感器、压力传感器通信连接。本实用新型能够实现对煤矿井下水力压裂作业中的注水压力与流量进行准确稳定的实时控制,进而改善水力压裂效果。

The utility model discloses an intelligent adjustment device for hydraulic fracturing pressure flow in a coal mine, which comprises a fracturing pipe extending into a fracturing borehole, a water injection main pipe connected at one end to the fracturing pipe, and a water injection main pipe connected at an output end to the other end of the water injection main pipe. The water pump, the water tank connected to the input end of the water pump, and the controller connected to the water pump. The pipeline of the water injection main pipe close to the water pump is connected to the water tank through a tee with a bypass pipe, and an electric ball valve is arranged on the bypass pipe. The controller It is connected with the control of the electric ball valve; a flow sensor and a pressure sensor are arranged on the pipeline close to the fracturing drilling of the main water injection pipe, and the controller communicates with the flow sensor and the pressure sensor. The utility model can realize accurate and stable real-time control of the water injection pressure and flow in the coal mine hydraulic fracturing operation, thereby improving the hydraulic fracturing effect.

Description

一种煤矿井下水力压裂压力流量智能调节装置An intelligent adjustment device for hydraulic fracturing pressure and flow in coal mine

技术领域 technical field

本实用新型涉及煤层气开采设备,具体是一种对煤矿井下水力压裂的压力和流量进行智能调节的装置。 The utility model relates to coal bed gas mining equipment, in particular to a device for intelligently adjusting pressure and flow of hydraulic fracturing in coal mines.

背景技术 Background technique

煤矿井下水力压裂技术在西南地区低渗突出煤层压裂中得到了推广,压裂时一般采用清水作为压裂介质,多柱塞泵作为驱动力,通过在煤层顶底板或煤层中施工压裂钻孔,注入高压水压开裂缝来强化煤层气抽采,然而因压裂裂缝无序扩展以及煤层顶底板破坏严重,导致了压裂增透范围小和后续煤炭开采时顶底板支护困难等问题,为井下安全生产埋下了隐患。 Coal mine underground hydraulic fracturing technology has been promoted in the fracturing of low-permeability outburst coal seams in Southwest China. Clean water is generally used as the fracturing medium and multi-plunger pumps are used as the driving force. Drilling and injection of high-pressure water to open fractures to strengthen coalbed methane extraction, however, due to the disorderly expansion of fractures and the serious damage to the roof and floor of the coal seam, the range of fracturing permeability enhancement is small and the support of the roof and floor during subsequent coal mining is difficult, etc. Problems have laid hidden dangers for underground safe production.

一种裂缝起裂理论认为高压水泵入煤层中的层理面、原生裂隙、以及钻孔产生的新裂隙后,当注水压力大于煤层渗失水压力时会产生内水压力,内水压力导致煤体弱面面壁破裂,水进入破裂裂隙,进一步产生下一级弱面。根据裂缝在形态和方位上的差异,将裂缝分为主裂缝与尺寸相对较小的次裂缝,一般来说,主裂缝周围的次裂缝可以增大瓦斯泄压面积,加强瓦斯抽采效果。裂缝的扩展方式与注水压力、流量有着极大的关系,在煤层内预定地点造出较长的导流裂缝,促使裂缝有序扩展是进行低渗煤层压裂改造的重要目的。 A crack initiation theory holds that after high-pressure water is pumped into the bedding plane, primary cracks, and new cracks created by drilling, internal water pressure will be generated when the water injection pressure is greater than the water loss pressure of the coal seam, and the internal water pressure will cause the coal seam to The wall of the weak surface breaks, and water enters the fractured crack, which further produces the next level of weak surface. According to the difference in shape and orientation of the fractures, the fractures are divided into main fractures and relatively small secondary fractures. Generally speaking, the secondary fractures around the main fractures can increase the gas pressure relief area and enhance the gas drainage effect. The expansion mode of fractures has a great relationship with water injection pressure and flow rate. It is an important purpose of fracturing reconstruction in low-permeability coal seams to create long diversion fractures at predetermined locations in the coal seam and promote the orderly expansion of fractures.

CN 202545207 U公开了一种智能变频控制压裂泵组,其采用工控机系统对变频电机输出转速的远程控制来实现注水压力与流量调节,但压裂泵组的成本相对较高且结构复杂。此外,CN202832457U 公开了一种远程智能控制煤矿井下压裂泵组,实现了计算机远程操控工控机,通过控制液力变速器进行超高压调节,其压力、流量传感器安设在泵端,压力、流量数据不能反应真实的压裂情况。 CN 202545207 U discloses an intelligent frequency conversion control fracturing pump unit, which uses the industrial computer system to remotely control the output speed of the frequency conversion motor to adjust the water injection pressure and flow rate, but the cost of the fracturing pump unit is relatively high and the structure is complex. In addition, CN202832457U discloses a remote intelligent control coal mine underground fracturing pump unit, which realizes the remote control of the industrial computer by the computer, and performs ultra-high pressure adjustment by controlling the hydraulic transmission. The pressure and flow sensors are installed at the pump end, and the pressure and flow data Can not reflect the real fracturing situation.

实用新型内容 Utility model content

本实用新型的目的在于提供一种煤矿井下水力压裂压力流量智能调节装置,其能够在井下压裂中实现注水压力与流量的稳定均衡调节。 The purpose of the utility model is to provide a coal mine underground hydraulic fracturing pressure and flow intelligent adjustment device, which can realize the stable and balanced adjustment of water injection pressure and flow in underground fracturing.

本实用新型的技术方案如下:一种煤矿井下水力压裂压力流量智能调节装置,包括伸入压裂钻孔的压裂管、一端与压裂管连接的注水主管、输出端与注水主管另一端连接的水泵、与水泵的输入端连接的水箱以及控制连接水泵的控制器,所述注水主管靠近水泵的管路通过三通与水箱间连接有旁路管,旁路管上设置有电动球阀,控制器与电动球阀控制连接;注水主管靠近压裂钻孔的管路上设置有流量传感器和压力传感器,控制器与流量传感器、压力传感器通信连接。 The technical scheme of the utility model is as follows: an intelligent adjustment device for hydraulic fracturing pressure and flow in a coal mine, including a fracturing pipe extending into the fracturing borehole, a water injection main pipe connected at one end to the fracturing pipe, an output end and the other end of the water injection main pipe The connected water pump, the water tank connected to the input end of the water pump and the controller that controls the connected water pump, the pipeline of the water injection main pipe close to the water pump is connected to the water tank through a tee with a bypass pipe, and an electric ball valve is arranged on the bypass pipe. The controller is controlled and connected with the electric ball valve; a flow sensor and a pressure sensor are arranged on the pipeline of the water injection main pipe close to the fracturing drilling, and the controller is communicated with the flow sensor and the pressure sensor.

进一步,所述控制器为PLC控制器,控制器输出连接有指示灯组。 Further, the controller is a PLC controller, and the output of the controller is connected with a set of indicator lights.

进一步,所述水泵与水箱间连接有溢流阀。 Further, an overflow valve is connected between the water pump and the water tank.

进一步,所述三通的各端口连接有法兰密封组件。 Further, each port of the tee is connected with a flange sealing assembly.

更进一步,所述压裂管通过快速接头与注水主管连接。 Furthermore, the fracturing pipe is connected with the water injection main pipe through a quick joint.

本方案通过旁路管和电动球阀构成一条回流旁路,在控制器对水泵进行一级粗调后,通过控制器对电动球阀的控制实现二级细调,从而使注水主管中的水压和流量便于控制且处于准确稳定的调控状态下,有利于实现对压裂裂缝扩展方式的控制。其相比现有的结构复杂的压裂泵组,具有结构简单、成本低的特点。本方案还通过设置指示灯组方便现场人员工作;通过溢流阀限压溢流,保障装置处于安全使用状态;以及采用法兰密封组件和快速接头方便安装,易于维护,使本装置更适用于煤矿井下的工况环境。 This scheme forms a return flow bypass through the bypass pipe and the electric ball valve. After the controller performs a first-level coarse adjustment to the water pump, the controller controls the electric ball valve to realize a second-level fine adjustment, so that the water pressure in the water injection main pipe and The flow rate is easy to control and is in an accurate and stable control state, which is conducive to realizing the control of the expansion mode of fracturing fractures. Compared with the existing fracturing pump set with complex structure, it has the characteristics of simple structure and low cost. This scheme also facilitates the work of the on-site personnel by setting up the indicator light group; through the overflow valve to limit the pressure and overflow, the device is in a safe use state; and the use of flange sealing components and quick connectors is convenient for installation and maintenance, making this device more suitable for The working environment of coal mines.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

附图标记说明:1-煤层;2- 压裂管;3-注水主管;4-流量传感器;5-压力传感器;6-控制器;7-指示灯组;8-三通;9-电动球阀;10-水泵;11-溢流阀;12-水箱;13-压裂钻孔;14-旁路管;15-快速接头。 Explanation of reference signs: 1-coal seam; 2-fracturing pipe; 3-water injection main pipe; 4-flow sensor; 5-pressure sensor; 6-controller; 7-indicator group; 8-tee; 9-electric ball valve 10-water pump; 11-overflow valve; 12-water tank; 13-fracturing drilling; 14-bypass pipe; 15-quick connector.

具体实施方式 Detailed ways

下面结合附图和实施例对本实用新型作进一步的描述。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

参见图1,本装置的压裂管2插入直达煤层1的压裂钻孔13中,压裂管2的外端连接的是注水主管3,注水主管3的另一端连接水泵10,水泵10的输入端连接有水箱12,水泵10由控制器6控制。水箱12中的水源经水泵10加压后通过注水主管3向压裂钻孔13内注水,进行水力压裂,注水的快慢通过控制器6进行粗调。在此基础上,增加一条水箱12至注水主管3的旁路管14构成回流旁路,旁路管14一端接入水箱12,另一端通过三通8接入注水主管3靠近水泵10的管路上,并在旁路管14上安装电动球阀9,电动球阀9受控制器6控制,控制器6由此通过控制电动球阀9的开合度来进一步细调注水主管3中的注水压力。在控制器6中预设注水压力值,在注水主管3靠近压裂钻孔13的管路上安装流量传感器4和压力传感器5来给控制器6反馈实时的流量和压力值,控制器6通过比较预设注水压力值和反馈值,对水泵10和电动球阀9进行调节。 Referring to Fig. 1, the fracturing pipe 2 of the device is inserted into the fracturing borehole 13 directly reaching the coal seam 1, the outer end of the fracturing pipe 2 is connected to the water injection main pipe 3, and the other end of the water injection main pipe 3 is connected to the water pump 10, and the water pump 10 The input end is connected with a water tank 12, and the water pump 10 is controlled by the controller 6. After the water source in the water tank 12 is pressurized by the water pump 10, water is injected into the fracturing borehole 13 through the water injection main pipe 3 to carry out hydraulic fracturing, and the speed of water injection is roughly adjusted by the controller 6 . On this basis, add a bypass pipe 14 from the water tank 12 to the water injection main pipe 3 to form a return bypass. One end of the bypass pipe 14 is connected to the water tank 12, and the other end is connected to the water injection main pipe 3 close to the water pump 10 through the tee 8 , and an electric ball valve 9 is installed on the bypass pipe 14, the electric ball valve 9 is controlled by the controller 6, and the controller 6 further fine-tunes the water injection pressure in the water injection main pipe 3 by controlling the opening and closing of the electric ball valve 9. The water injection pressure value is preset in the controller 6, and the flow sensor 4 and the pressure sensor 5 are installed on the pipeline of the water injection main pipe 3 close to the fracturing borehole 13 to feed back the real-time flow and pressure values to the controller 6. The controller 6 compares the The water injection pressure value and the feedback value are preset to adjust the water pump 10 and the electric ball valve 9 .

控制器6可选用PLC控制器或单片机,为方便指导现场操作人员,其输出连接有指示灯组7,根据实时流量值和压力值控制指示灯组7的亮灭。控制器6对水泵10和电动球阀9的调控方式以及对指示灯组7的亮灭控制,参照相关的现有技术即可,这里不再赘述。 The controller 6 can be a PLC controller or a single-chip microcomputer. For the convenience of instructing on-site operators, its output is connected with a group of indicator lights 7, and the lights of the group of indicator lights 7 are controlled according to the real-time flow value and pressure value. For the control mode of the controller 6 on the water pump 10 and the electric ball valve 9 and the on-off control of the indicator light group 7, refer to the related prior art, and will not repeat them here.

为保证注水主管3的水压稳定,在水泵10与水箱12间连接溢流阀11来达到定压溢流的目的。为保证密封性,三通8的各端口连接有法兰密封组件。为施工方便,压裂管2与注水主管3间通过快速接头15连接。 In order to ensure that the water pressure of the water injection main pipe 3 is stable, an overflow valve 11 is connected between the water pump 10 and the water tank 12 to achieve constant pressure overflow. In order to ensure the tightness, each port of the tee 8 is connected with a flange sealing assembly. For the convenience of construction, the fracturing pipe 2 and the water injection main pipe 3 are connected through a quick joint 15 .

Claims (5)

1. a underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device, comprise the pressure break pipe (2) stretching into pressure break boring (13), the water filling that one end is connected with pressure break pipe (2) is responsible for (3), output is responsible for the water pump (10) that (3) other end is connected with water filling, the water tank (12) be connected with the input of water pump (10) and the controller (6) of control connection water pump (10), it is characterized in that: described water filling supervisor (3) passes through to be connected with shunt valve (14) between threeway (8) and water tank (12) near the pipeline of water pump (10), shunt valve (14) is provided with electrical ball valve (9), controller (6) and electrical ball valve (9) control connection, water filling supervisor (3) is provided with flow transmitter (4) and pressure sensor (5) on the pipeline of pressure break boring (13), and controller (6) and flow transmitter (4), pressure sensor (5) communicate to connect.
2. underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device according to claim 1, is characterized in that: described controller (6) is PLC, and controller (6) exports and is connected with indicator lamp group (7).
3. underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device according to claim 1 and 2, is characterized in that: be connected with overflow valve (11) between described water pump (10) and water tank (12).
4. underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device according to claim 1 and 2, is characterized in that: each port of described threeway (8) is connected with flange seal assembly.
5. underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device according to claim 4, is characterized in that: described pressure break pipe (2) is responsible for (3) by snap joint (15) with water filling and is connected.
CN201520109778.6U 2015-02-15 2015-02-15 A kind of underground coal mine Hydraulic fracturing pressure flow quantity intelligent adjusting device Expired - Lifetime CN204436361U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106948801A (en) * 2017-04-10 2017-07-14 太原理工大学 A kind of coal seam is intelligently classified fracturing device and method
CN109844260A (en) * 2016-11-18 2019-06-04 哈利伯顿能源服务公司 Variable flow resistance system for being used together with missile silo
CN110185428A (en) * 2019-05-31 2019-08-30 重庆大学 A kind of coal mine underground movable water jet system
CN110644964A (en) * 2019-10-25 2020-01-03 北京天地玛珂电液控制系统有限公司 A frequency conversion hydraulic fracturing system and pressure regulating method thereof
CN114215496A (en) * 2021-10-25 2022-03-22 北京天玛智控科技股份有限公司 Fracturing system and fracturing method
CN114458278A (en) * 2022-01-19 2022-05-10 淮北矿业股份有限公司 Coal seam water injection pressure stabilizing device and using method
CN114458277A (en) * 2022-01-14 2022-05-10 淮北矿业股份有限公司 Hard rock hydraulic fracturing effect evaluation method and device based on injection flow and pressure
CN114878377A (en) * 2022-04-21 2022-08-09 中国铁路设计集团有限公司 Ground stress fracturing test optimization system and test method thereof
CN116149211A (en) * 2022-10-14 2023-05-23 中国矿业大学 A Coal Reservoir Injection Pressure Drop Test Intelligent Control System
CN117074271A (en) * 2023-08-17 2023-11-17 中煤科工集团重庆研究院有限公司 Back pressure testing device and method for hydraulic seepage enhancement effect of soft coal seam

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11753910B2 (en) 2016-11-18 2023-09-12 Halliburton Energy Services, Inc. Variable flow resistance system for use with a subterranean well
CN109844260A (en) * 2016-11-18 2019-06-04 哈利伯顿能源服务公司 Variable flow resistance system for being used together with missile silo
CN106948801B (en) * 2017-04-10 2019-07-09 太原理工大学 A kind of coal seam is intelligent to be classified fracturing device and method
CN106948801A (en) * 2017-04-10 2017-07-14 太原理工大学 A kind of coal seam is intelligently classified fracturing device and method
CN110185428A (en) * 2019-05-31 2019-08-30 重庆大学 A kind of coal mine underground movable water jet system
CN110644964A (en) * 2019-10-25 2020-01-03 北京天地玛珂电液控制系统有限公司 A frequency conversion hydraulic fracturing system and pressure regulating method thereof
CN110644964B (en) * 2019-10-25 2021-11-19 北京天地玛珂电液控制系统有限公司 Variable-frequency hydraulic fracturing system and pressure adjusting method thereof
CN114215496A (en) * 2021-10-25 2022-03-22 北京天玛智控科技股份有限公司 Fracturing system and fracturing method
CN114458277A (en) * 2022-01-14 2022-05-10 淮北矿业股份有限公司 Hard rock hydraulic fracturing effect evaluation method and device based on injection flow and pressure
CN114458278A (en) * 2022-01-19 2022-05-10 淮北矿业股份有限公司 Coal seam water injection pressure stabilizing device and using method
CN114458278B (en) * 2022-01-19 2023-10-27 淮北矿业股份有限公司 Coal seam water injection pressure stabilizing device and use method
CN114878377A (en) * 2022-04-21 2022-08-09 中国铁路设计集团有限公司 Ground stress fracturing test optimization system and test method thereof
CN116149211A (en) * 2022-10-14 2023-05-23 中国矿业大学 A Coal Reservoir Injection Pressure Drop Test Intelligent Control System
CN117074271A (en) * 2023-08-17 2023-11-17 中煤科工集团重庆研究院有限公司 Back pressure testing device and method for hydraulic seepage enhancement effect of soft coal seam

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Granted publication date: 20150701