CN204434130U - Lifting mechanism of tower crane maintenance crane - Google Patents
Lifting mechanism of tower crane maintenance crane Download PDFInfo
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- CN204434130U CN204434130U CN201420871606.8U CN201420871606U CN204434130U CN 204434130 U CN204434130 U CN 204434130U CN 201420871606 U CN201420871606 U CN 201420871606U CN 204434130 U CN204434130 U CN 204434130U
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- 238000012423 maintenance Methods 0.000 title claims abstract description 51
- 230000007246 mechanism Effects 0.000 title claims abstract description 25
- 230000007704 transition Effects 0.000 claims abstract description 13
- 238000010276 construction Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种塔式起重机起升机构维修吊,属于塔式起重机维修技术领域。The utility model relates to a hoisting mechanism maintenance crane of a tower crane, which belongs to the technical field of tower crane maintenance.
背景技术Background technique
塔式起重机起升机构在长时间使用过程中,由于各种因素影响,起升电机易出现故障,当需要对其进行维护特别是更换电机时,由于起升电机重量较重且处于高空作业,需要辅助装置进行拆卸更换。起升高度越高、塔机的维护保养难度越大,特别是针对起升机构电机的拆卸与更换更为困难。During the long-term use of the lifting mechanism of the tower crane, due to various factors, the lifting motor is prone to failure. When it needs to be maintained, especially when the motor is replaced, due to the heavy weight of the lifting motor and the high-altitude operation, An auxiliary device is required for removal and replacement. The higher the lifting height, the more difficult the maintenance of the tower crane, especially the removal and replacement of the motor of the lifting mechanism.
塔式起重机的维修吊可以为塔式起重机的维护和保养提供便利。在现有的设计中,如图1所示,是当前应用较多的维修吊的结构形式,此种维修吊又称直角臂,其结构主要由悬臂支架1-1、悬臂梁1-2及滑轮组1-3三大部分组成。直角臂安装使用时,先将悬臂支架1-1连接固定在平衡臂结构或起升机构底架上,然后将悬臂梁1-2插接进悬臂支架1-1进行连接固定。The maintenance crane of the tower crane can provide convenience for the maintenance and maintenance of the tower crane. In the existing design, as shown in Figure 1, it is the structural form of the maintenance crane that is currently used more. This maintenance crane is also called a right-angle arm. Its structure is mainly composed of a cantilever bracket 1-1, a cantilever beam 1-2 and The pulley block 1-3 consists of three parts. When the right-angle arm is installed and used, the cantilever bracket 1-1 is first connected and fixed on the balance arm structure or the chassis of the hoisting mechanism, and then the cantilever beam 1-2 is plugged into the cantilever bracket 1-1 for connection and fixing.
上述现有结构的维修吊结构形式简单,形式单一,无法实现吊重的变幅,维修吊与起升机构的安装位置相对固定,起吊通用性与空间利用率低,互换性差;悬臂梁1-2与悬臂支架1-1之间的回转结合面采用滑动方式,回转困难,回转定位精度低,回转方式效果差且缺少有效的润滑,结合面容易锈蚀导致无法回转;同时在拆卸与安装起升电机时,悬臂梁1-2无法有效定位,悬臂梁1-2吊重时有一定的回转惯性,存在安全隐患,增大了更换维修难度。因此这种常规的维修吊起吊直接影响了维修使用的安全和便捷性,导致工作效率低下。The maintenance crane of the above-mentioned existing structure has a simple structure and a single form, and cannot realize the amplitude of the hoisting weight. The installation position of the maintenance crane and the lifting mechanism is relatively fixed, and the lifting versatility and space utilization are low, and the interchangeability is poor; -2 and the cantilever bracket 1-1 adopt a sliding method of rotation, which is difficult to rotate, low in rotation positioning accuracy, poor in effect and lack of effective lubrication, and the joint surface is prone to rust and cannot be rotated; at the same time, during disassembly and installation When the motor is raised, the cantilever beam 1-2 cannot be positioned effectively, and the cantilever beam 1-2 has a certain rotational inertia when hoisting, which has potential safety hazards and increases the difficulty of replacement and maintenance. Therefore this conventional maintenance hoisting directly affects the safety and convenience of maintenance and use, resulting in low work efficiency.
实用新型内容Utility model content
针对上述现有技术存在的问题,本实用新型提供一种塔式起重机起升机构维修吊,实现吊重的变幅,便于回转,显著提高维修吊的操作安全性和使用便捷性,大幅提高工作效率。Aiming at the problems existing in the above-mentioned prior art, the utility model provides a maintenance crane for the hoisting mechanism of a tower crane, which realizes the variable amplitude of the hoisting weight, facilitates rotation, significantly improves the operation safety and convenience of the maintenance crane, and greatly improves the working efficiency. efficiency.
为了实现上述目的,本塔式起重机起升机构维修吊包括回转塔身、基础节、过渡节和吊臂;In order to achieve the above purpose, the hoisting mechanism maintenance crane of the tower crane includes a slewing tower body, a foundation section, a transition section and a boom;
所述回转塔身通过轴承连接件与所述过渡节连接;The slewing tower body is connected with the transition section through a bearing connector;
所述过渡节与所述基础节牢固连接后通过支承架安装固定;After the transition section is firmly connected with the base section, it is installed and fixed by a support frame;
所述回转塔身通过销轴与吊臂连接后在二者之间安装倒链Ⅰ。After the slewing tower body is connected with the boom through a pin shaft, an inverted chain I is installed between the two.
进一步,所述轴承连接件通过螺栓定位。Further, the bearing connecting piece is positioned by bolts.
进一步,所述倒链Ⅰ为3吨倒链。Further, the chain I is a 3 ton chain.
进一步,所述回转塔身中心线距离吊钩水平距离小于等于1.8米;Further, the horizontal distance between the centerline of the revolving tower body and the hook is less than or equal to 1.8 meters;
所述吊臂水平仰角大于10度。The horizontal elevation angle of the boom is greater than 10 degrees.
进一步,吊臂端部悬挂的倒链Ⅱ为2吨倒链。Further, the hoist II suspended at the end of the boom is a 2-ton hoist.
与现有技术相比,本塔式起重机起升机构维修吊的有益效果是:Compared with the prior art, the beneficial effects of the hoisting mechanism maintenance crane of the tower crane are:
1、容易变幅。本维修吊能够通过倒链悬拉吊臂实现变幅,可以对一定幅度范围内的重物进行起吊。因此本维修吊在安装位置上不需要严格要求与控制,可以在一定程度上避免维修吊与其他结构件的干涉。尤其对于一个维修吊兼顾两套或更多机构的场合,本维修吊的优势十分明显。1. Easy to change amplitude. The maintenance crane can achieve variable amplitude by hanging the boom with the reverse chain, and can lift heavy objects within a certain range. Therefore, the maintenance crane does not need strict requirements and controls on the installation position, and the interference between the maintenance crane and other structural parts can be avoided to a certain extent. Especially for the occasion where one maintenance crane takes care of two or more mechanisms, the advantage of this maintenance crane is very obvious.
2、结构优良。本维修吊的吊臂末端与回转塔身通过销轴铰接,在近于前端处通过倒链与回转塔身上端牵拉保持结构稳定。这种结构与筋板支撑结构相比,大大改善了结构的受力状况,因此对于相同吨位的维修吊,本维修吊的吊臂可以采用更节省材料的型材。同时,由于倒链与筋板相比更具有柔韧性,对瞬间载荷和突然卸载时具有良好的缓冲性。2. Excellent structure. The end of the boom of the maintenance crane is hinged with the slewing tower body through a pin shaft, and the structure is kept stable by pulling up the chain and the upper end of the slewing tower near the front end. Compared with the rib support structure, this structure greatly improves the stress condition of the structure. Therefore, for the maintenance crane with the same tonnage, the boom of the maintenance crane can use more material-saving profiles. At the same time, because the chain link is more flexible than the rib plate, it has good cushioning performance for instantaneous load and sudden unloading.
3、回转方便。回转塔身回转定位精度高的同时能够保证安全作业。这样在设计上几乎实现了在本维修吊维修覆盖范围内对重物进行自由安全的起吊,极大地扩大了本维修吊的使用范围,使本维修吊得到充分有效的利用。3. Easy to rotate. The slewing tower has high slewing positioning accuracy and can ensure safe operation at the same time. In this way, it is almost realized in the design that heavy objects can be lifted freely and safely within the maintenance coverage of the maintenance crane, which greatly expands the scope of use of the maintenance crane and makes the maintenance crane fully and effectively utilized.
本塔式起重机起升机构维修吊在塔式起重机的起升机构维护与保养方面显著提高了维修吊的操作安全性和使用便捷性,提供了操作安全性和方便快捷性,节省了施工成本,大幅提高了工作效率,同时结构简单,便于拆装与运输,空间利用率高。The hoisting mechanism maintenance crane of the tower crane significantly improves the operation safety and convenience of the maintenance crane in the maintenance and maintenance of the hoisting mechanism of the tower crane, provides operation safety and convenience, and saves construction costs. The work efficiency is greatly improved, and at the same time, the structure is simple, easy to disassemble and transport, and the space utilization rate is high.
附图说明Description of drawings
图1是现有技术中维修吊结构示意图;Fig. 1 is the schematic diagram of maintenance crane structure in the prior art;
图2是本实用新型结构示意图;Fig. 2 is a structural representation of the utility model;
图中:1-1、悬臂支架,1-2、悬臂梁,1-3、滑轮组,1、回转塔身,2、轴承连接件,3、支承架,4、基础节,5、过渡节,6、吊臂,7、倒链Ⅰ,8、倒链Ⅱ。In the figure: 1-1, cantilever bracket, 1-2, cantilever beam, 1-3, pulley block, 1, slewing tower body, 2, bearing connector, 3, support frame, 4, foundation section, 5, transition section, 6. Boom, 7. Reverse chain I, 8. Reverse chain II.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
如图2所示,本塔式起重机起升机构维修吊包括回转塔身1、基础节4、过渡节5和吊臂6。As shown in FIG. 2 , the hoisting mechanism maintenance crane of the tower crane includes a slewing tower body 1 , a foundation section 4 , a transition section 5 and a boom 6 .
本塔式起重机起升机构维修吊的结构原理是:The structural principle of the hoisting mechanism maintenance crane of the tower crane is:
所述回转塔身1通过轴承连接件2与所述过渡节5连接;实现回转塔身1的回转效果。The slewing tower body 1 is connected with the transition joint 5 through the bearing connector 2; the slewing effect of the slewing tower body 1 is realized.
所述过渡节5与所述基础节4牢固连接后通过支承架3安装固定;通过支承架3固定在起升机构底架上。After the transition section 5 is firmly connected with the base section 4, it is installed and fixed through the support frame 3; through the support frame 3, it is fixed on the underframe of the hoisting mechanism.
所述回转塔身1通过销轴与吊臂6连接后在二者之间安装倒链Ⅰ7。通过调整倒链Ⅰ7实现吊臂6的变幅效果。After the slewing tower body 1 is connected with the boom 6 through a pin shaft, an inverted chain I7 is installed between the two. The amplitude-changing effect of the boom 6 is realized by adjusting the chain link I7.
进一步,所述轴承连接件2通过螺栓定位。在回转塔身1回转到指定位置时,通过螺栓锁死轴承连接件2,使其固定不动,进而对回转塔身1进行锁死定位。Further, the bearing connector 2 is positioned by bolts. When the revolving tower body 1 is rotated to a designated position, the bearing connector 2 is locked by bolts to make it fixed, and then the revolving tower body 1 is locked and positioned.
进一步,所述倒链Ⅰ7为3吨倒链。实现吊臂6的变幅效果。Further, the chain-winding I7 is a 3-ton chain-winding. The amplitude-changing effect of the boom 6 is realized.
进一步,所述回转塔身1中心线距离吊钩水平距离小于等于1.8米;所述吊臂6水平仰角大于10度。有效保证了吊臂6工作效率和安全稳定性。Further, the horizontal distance between the centerline of the slewing tower 1 and the hook is less than or equal to 1.8 meters; the horizontal elevation angle of the boom 6 is greater than 10 degrees. Effectively ensure the working efficiency and safety and stability of the boom 6 .
进一步,吊臂6端部悬挂的倒链Ⅱ8为2吨倒链。吊重起升时用2t以上地面卷扬机或2t以上倒链通过滑轮组进行工作。Further, the hoist chain II 8 suspended at the end of the boom 6 is a 2-ton hoist chain. When hoisting, use a ground hoist of more than 2t or an inverted chain of more than 2t to work through the pulley block.
综上所述,本塔式起重机起升机构维修吊在塔式起重机的起升机构维护与保养方面显著提高了维修吊的操作安全性和使用便捷性,提供了操作安全性和方便快捷性,节省了施工成本,大幅提高了工作效率,同时结构简单,便于拆装与运输,空间利用率高。To sum up, the hoisting mechanism maintenance crane of the tower crane significantly improves the operation safety and convenience of the maintenance crane in the maintenance and maintenance of the hoisting mechanism of the tower crane, and provides operation safety and convenience. The construction cost is saved, the work efficiency is greatly improved, and the structure is simple, easy to disassemble and transport, and the space utilization rate is high.
Claims (5)
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| CN201420871606.8U CN204434130U (en) | 2014-12-31 | 2014-12-31 | Lifting mechanism of tower crane maintenance crane |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107055344A (en) * | 2017-02-28 | 2017-08-18 | 南通庞源机械工程有限公司 | One kind maintenance tower crane jacking pumping plant hanging method |
| CN111807235A (en) * | 2020-03-05 | 2020-10-23 | 中国华冶科工集团有限公司 | Tower crane luffing trolley motor replacing device and replacing method |
-
2014
- 2014-12-31 CN CN201420871606.8U patent/CN204434130U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107055344A (en) * | 2017-02-28 | 2017-08-18 | 南通庞源机械工程有限公司 | One kind maintenance tower crane jacking pumping plant hanging method |
| CN111807235A (en) * | 2020-03-05 | 2020-10-23 | 中国华冶科工集团有限公司 | Tower crane luffing trolley motor replacing device and replacing method |
| CN111807235B (en) * | 2020-03-05 | 2022-04-15 | 中国华冶科工集团有限公司 | Tower crane luffing trolley motor replacing device and replacing method |
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Granted publication date: 20150701 |