CN204430318U - Shape tube joint location frock - Google Patents

Shape tube joint location frock Download PDF

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Publication number
CN204430318U
CN204430318U CN201420829432.9U CN201420829432U CN204430318U CN 204430318 U CN204430318 U CN 204430318U CN 201420829432 U CN201420829432 U CN 201420829432U CN 204430318 U CN204430318 U CN 204430318U
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China
Prior art keywords
main shaft
hole
clamp body
cam
workpiece
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Expired - Lifetime
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CN201420829432.9U
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Chinese (zh)
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陈振丰
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Chongqing Chuanglong Industry Co Ltd
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Chongqing Chuanglong Industry Co Ltd
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Abstract

本专利公开了一种异型管接头定位工装,以快捷稳定的定位工件。夹具体中设有竖向的通孔,通孔中滑动联接有主轴,主轴的上端通过销可拆卸联接有水平伸出的夹爪,夹爪夹持部的下方设有用于承载工件底部的工作台,工作台上设有凸出的螺栓头以用于定位工件上的孔,主轴的中部外周上设有缺口,夹具体上转动联接有水平方向的驱动轴,驱动轴联接有旋转气缸,驱动轴的端部联接有凸轮并位于所述缺口中,凸轮的转动即推挤所述缺口的下表面,主轴的下段与夹具体之间联接有驱使其松开工件的弹簧。本装置操作方便,夹持稳定。主轴即可轴向移动,也可以转动,具有更好的灵活性。

This patent discloses a special-shaped pipe joint positioning tool for fast and stable positioning of workpieces. There is a vertical through hole in the clamp body, and the main shaft is slidably connected in the through hole. The upper end of the main shaft is detachably connected with a horizontally protruding jaw through a pin. The lower part of the clamping part of the jaw is provided with a working tool for carrying the bottom of the workpiece. There is a protruding bolt head on the workbench for positioning the hole on the workpiece. There is a gap on the outer periphery of the middle part of the main shaft. The end of the shaft is connected with a cam and is located in the notch, the rotation of the cam pushes the lower surface of the notch, and a spring driving it to release the workpiece is connected between the lower section of the main shaft and the clamp body. The device is easy to operate and stable in clamping. The main shaft can move axially or rotate, which has better flexibility.

Description

异型管接头定位工装Special-shaped pipe joint positioning tool

技术领域 technical field

本实用新型涉及一种异型管接头定位工装。 The utility model relates to a special-shaped pipe joint positioning tool.

背景技术 Background technique

异形钢管,矩管,方管尖角的概念:异形钢管,矩管,方管传统的焊接不锈钢方矩形管,通常用一架土耳其头辊配几道方矩形轧辊来生产。生产主要靠平辊轧制整型,由于平辊是两辊式结构形式,存在方矩形管四个角的辊缝不等和角部受力状态不一致的问题,造成方矩形管四个角不尖不等,R=1.2t,矩形管尺为外圆角半径,f为壁厚。虽然符合有关企业标准,但不能满足用户对产品的高质量的要求。新型设计采用了土耳其头四辊轧制整型,由于土耳其头上装的四辊结构相同,四个角的辊缝相等,角部受力状态一致,当轧制力足够大时,角部产生塑性变形使金属填充角部,管的外表面形成了平面与弧面之间的交线。 The concept of special-shaped steel pipe, rectangular pipe, square pipe sharp corner: special-shaped steel pipe, rectangular pipe, square pipe The traditional welded stainless steel square rectangular pipe is usually produced with a Turkish head roll and several square rectangular rolls. The production mainly depends on flat roll rolling and shaping. Since the flat roll is a two-roll structure, there are problems of unequal roll gaps at the four corners of the square and rectangular tubes and inconsistent force states at the corners, resulting in inconsistencies in the four corners of the square and rectangular tubes. Points vary, R=1.2t, the rectangular tube ruler is the radius of the outer fillet, and f is the wall thickness. Although it meets the relevant enterprise standards, it cannot meet the user's high-quality requirements for products. The new design adopts the four-roller rolling shape of the Turkish head. Because the four-roller structure on the Turkish head is the same, the roll gaps at the four corners are equal, and the corners are in the same stress state. When the rolling force is large enough, the corners will produce plasticity. The deformation causes the metal to fill the corners, and the outer surface of the tube forms the intersection between the flat and curved surfaces.

在车辆的液压系统中,有很多的异形管状工件,由于其中心距尺寸要求较高,采用常规的车加工夹具往往不能满足要求,而最常见的夹具则采用更换车床主轴上的连接盘及三爪卡盘,重新制作花盘,花盘与主轴连接后,然后将另外设计的车夹具通过过盈配合及螺栓连接的型式装在花盘上。该方案的缺点是:1、制作周期长。2、反复拆卸、安装主轴连接盘,会降低主轴及连接盘的尺寸精度,影响后续常规轴类工件的加工精度。3、因机床型号不同,主轴及连接盘的接口型式及尺寸会不同,导致花盘的结构尺寸及型式也会不同。因此,如何克服以上夹具存在的缺点,提高生产效率,这是本行业的异形管接头生产急需解决的难题。 In the hydraulic system of the vehicle, there are many special-shaped tubular workpieces. Due to the high requirements on the center distance, the conventional turning fixtures often cannot meet the requirements, and the most common fixtures are used to replace the connecting plate on the lathe spindle and three Jaw chuck, re-make the face plate, after the face plate is connected with the main shaft, then install the other designed car fixture on the face plate through interference fit and bolt connection. The shortcoming of this scheme is: 1, the production cycle is long. 2. Repeated disassembly and installation of the spindle connection plate will reduce the dimensional accuracy of the spindle and connection plate, and affect the machining accuracy of subsequent conventional shaft workpieces. 3. Due to the different models of machine tools, the interface types and sizes of the spindle and connecting discs will be different, resulting in different structural sizes and types of faceplates. Therefore, how to overcome the shortcomings of the above fixtures and improve production efficiency is a problem that needs to be solved urgently in the production of special-shaped pipe joints in this industry.

实用新型内容 Utility model content

本实用新型意在提供一种异型管接头定位工装,以快捷稳定的定位工件。 The utility model intends to provide a special-shaped pipe joint positioning tool to quickly and stably position workpieces.

本方案中的异型管接头定位工装,包括夹具体,夹具体中设有竖向的通孔,通孔中滑动联接有主轴,主轴的上端通过销可拆卸联接有水平伸出的夹爪,夹爪夹持部的下方设有用于承载工件底部的工作台,工作台上设有凸出的螺栓头以用于定位工件上的孔,主轴的中部外周上设有缺口,夹具体上转动联接有水平方向的驱动轴,驱动轴联接有旋转气缸,驱动轴的端部联接有凸轮并位于所述缺口中,凸轮的转动即推挤所述缺口的下表面,主轴的下段与夹具体之间联接有驱使其松开工件的弹簧。 The special-shaped pipe joint positioning tool in this scheme includes a clamp body, which is provided with a vertical through hole, and a main shaft is slidably connected to the through hole, and the upper end of the main shaft is detachably connected with a horizontally protruding jaw through a pin. Below the clamping part of the claw is a workbench for carrying the bottom of the workpiece. The workbench is provided with a protruding bolt head for positioning the hole on the workpiece. There is a gap on the outer periphery of the middle part of the spindle. The drive shaft in the horizontal direction is connected with a rotary cylinder, the end of the drive shaft is connected with a cam and is located in the gap, the rotation of the cam pushes the lower surface of the gap, and the lower section of the main shaft is connected with the clamp body There are springs that drive it to release the workpiece.

本装置由旋转气缸作为原动件,可以产生较大的夹持力。旋转气缸带动驱动杆转动,驱动杆上的凸轮推挤主轴缺口的下表面,使得主轴克服弹簧的弹力向下移动,然后主轴顶端的夹爪即可下压进行工件的夹持,本装置操作方便,夹持稳定。主轴即可轴向移动,也可以转动,具有更好的灵活性。 The device uses a rotating cylinder as the original moving part, which can generate a large clamping force. The rotating cylinder drives the driving rod to rotate, and the cam on the driving rod pushes the lower surface of the notch of the main shaft, so that the main shaft moves downward against the elastic force of the spring, and then the jaws on the top of the main shaft can be pressed down to clamp the workpiece. The device is easy to operate , stable clamping. The main shaft can move axially or rotate, which has better flexibility.

进一步,所述凸轮为偏心联接在驱动轴端面的圆轮。安装维护更方便。 Further, the cam is a circular wheel eccentrically coupled to the end face of the drive shaft. Installation and maintenance are more convenient.

进一步,夹爪的驱动端设有圆孔并套设在主轴顶端,并通过销固定其相对位置。 Further, the driving end of the jaw is provided with a round hole and sleeved on the top of the main shaft, and its relative position is fixed by a pin.

进一步,所述弹簧为压簧。 Further, the spring is a compression spring.

附图说明 Description of drawings

图1为本实用新型实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.

具体实施方式 Detailed ways

下面通过具体实施方式对本实用新型作进一步详细的说明: The utility model is described in further detail below by means of specific embodiments:

说明书附图中的附图标记包括:夹具体1、主轴2、夹爪3、工件4、螺栓头5、驱动轴6、凸轮7、主轴的缺口8、弹簧9。 The reference signs in the drawings of the description include: clamp body 1, main shaft 2, jaw 3, workpiece 4, bolt head 5, drive shaft 6, cam 7, notch 8 of the main shaft, and spring 9.

实施例基本如附图1所示:本装置由旋转气缸作为原动件,可以产生较大的夹持力。夹具体的主体为竖向的管状体,其中开设有竖向的孔,孔中滑动联接有主轴,主轴可转动亦可轴向移动,主轴的上端联接有水平伸出的夹爪,夹爪的左部驱动端设有圆孔并套设在主轴顶端,并通过水平的销贯穿两者以固定其相对位置。夹爪右方夹持部的下方设有用于承载工件底部的工作台,工作台上设有凸出的螺栓头以用于定位工件上的孔。 The embodiment is basically shown in Figure 1: the device uses a rotating cylinder as a driving element, which can generate a large clamping force. The main body of the chuck body is a vertical tubular body, in which there is a vertical hole, and a main shaft is slidably connected to the hole. The main shaft can rotate or move axially. The left driving end has a round hole and is sleeved on the top of the main shaft, and a horizontal pin penetrates the two to fix their relative positions. A workbench for carrying the bottom of the workpiece is provided under the clamping part on the right side of the jaws, and a protruding bolt head is provided on the workbench for positioning the holes on the workpiece.

主轴的中部外周上设有缺口,缺口的上下均为平面,夹具体上转动联接有水平方向的驱动轴,驱动轴联接有未在图中示出的旋转气缸,驱动轴的端部联接有凸轮,凸轮是偏心联接在驱动轴端面的圆轮,凸轮的上下高度小于缺口的高度以置于所述缺口中,凸轮的转动即推挤所述缺口的下表面。 There is a notch on the outer circumference of the middle part of the main shaft, and the upper and lower sides of the notch are planes. The clamp body is connected with a horizontal drive shaft for rotation. The drive shaft is connected with a rotary cylinder not shown in the figure, and the end of the drive shaft is connected with a cam. The cam is a circular wheel eccentrically coupled to the end face of the drive shaft, the height of the cam is less than the height of the notch so as to be placed in the notch, and the rotation of the cam pushes the lower surface of the notch.

主轴的下段与夹具体之间联接有驱使其松开工件的压簧,压簧的底端顶在夹具体的底板,压簧的顶端顶在主轴缺口下方的凸台下表面。 The lower section of the main shaft and the clamp body are connected with a compression spring that drives it to loosen the workpiece. The bottom end of the compression spring is pressed against the base plate of the clamp body, and the top end of the compression spring is supported against the lower surface of the boss below the notch of the main shaft.

旋转气缸带动驱动杆转动,驱动杆上的凸轮推挤主轴缺口的下表面,使得主轴克服弹簧的弹力向下移动,然后主轴顶端的夹爪即可下压进行工件的夹持。 The rotating cylinder drives the driving rod to rotate, and the cam on the driving rod pushes the lower surface of the notch of the main shaft, so that the main shaft moves downward against the elastic force of the spring, and then the jaws on the top of the main shaft can be pressed down to clamp the workpiece.

以上所述的仅是本实用新型的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本实用新型结构的前提下,还可以作出若干变形和改进,这些也应该视为本实用新型的保护范围,这些都不会影响本实用新型实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。 What is described above is only the embodiment of the utility model, and common knowledge such as the specific structure and characteristic known in the scheme is not described too much here. It should be pointed out that for those skilled in the art, under the premise of not departing from the structure of the utility model, some deformations and improvements can also be made, and these should also be regarded as the protection scope of the utility model, and these will not affect the utility model. Effects of novel implementations and utility of patents. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification may be used to interpret the content of the claims.

Claims (4)

1. shape tube joint location frock, comprise clamp body, it is characterized in that, vertical through hole is provided with in clamp body, main shaft has been slidably connected in through hole, the upper end of main shaft is detachably connected with by pin the jaw that level stretches out, the below of jaw clamping part is provided with the workbench for carrying bottom workpiece, workbench is provided with the bolt head of protrusion for the hole on positioning workpieces, the periphery, middle part of main shaft is provided with breach, clamp body rotates the driving shaft being connected with horizontal direction, driving shaft is connected with rotary cylinder, the end of driving shaft is connected with cam and is arranged in described breach, namely the rotation of cam pushes the lower surface of described breach, be connected with between the hypomere of main shaft and clamp body and order about the spring that it unclamps workpiece.
2. shape tube joint location frock according to claim 1, is characterized in that: described cam is the circle wheel that bias is connected in driving shaft end face.
3. shape tube joint location frock according to claim 2, is characterized in that: the drive end of jaw is provided with circular hole and is set in main shaft top, and fixes its relative position by pin.
4. shape tube joint location frock according to claim 3, is characterized in that: described spring is stage clip.
CN201420829432.9U 2014-12-25 2014-12-25 Shape tube joint location frock Expired - Lifetime CN204430318U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105364541A (en) * 2015-12-05 2016-03-02 重庆腾通工业设计有限公司 Clamping device for triangular cover plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105364541A (en) * 2015-12-05 2016-03-02 重庆腾通工业设计有限公司 Clamping device for triangular cover plate

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Special shaped pipe joint positioning fixture

Effective date of registration: 20231226

Granted publication date: 20150701

Pledgee: Chongqing Rural Commercial Bank Co.,Ltd. Yubei Branch

Pledgor: CHONGQING CHUANGLONG INDUSTRY Co.,Ltd.

Registration number: Y2023500000107

PE01 Entry into force of the registration of the contract for pledge of patent right
CX01 Expiry of patent term

Granted publication date: 20150701

CX01 Expiry of patent term