CN204422315U - A kind of additional locking devices for valve pressure test - Google Patents

A kind of additional locking devices for valve pressure test Download PDF

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Publication number
CN204422315U
CN204422315U CN201420867301.XU CN201420867301U CN204422315U CN 204422315 U CN204422315 U CN 204422315U CN 201420867301 U CN201420867301 U CN 201420867301U CN 204422315 U CN204422315 U CN 204422315U
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China
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plate
pressure
sealing
pressure test
connection
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Expired - Lifetime
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CN201420867301.XU
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Chinese (zh)
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邓继林
刘雅丽
张庆龙
马浩然
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Shanghai High & Medium Pressure Valve Co Ltd
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Shanghai High & Medium Pressure Valve Co Ltd
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Abstract

本实用新型涉及机械连接装置技术领域,具体是一种用于阀门压力试验的辅助锁紧装置,包括试压机,试压机上连接有连接盘,连接盘与密封盘通过螺钉固定连接,所述的连接盘和密封盘之间设有通压孔。本实用新型同现有技术相比,其优点在于本实用新型的连接盘与试压机连接,密封盘与连接盘连接,密封盘与连接盘之间加工有通压孔,保证阀门试压时连接盘和密封盘之间压力平衡,不需要油缸增加额外的锁紧力,确保阀门压力试验时的安全。

The utility model relates to the technical field of mechanical connection devices, in particular to an auxiliary locking device for valve pressure tests, including a pressure tester, on which a connection plate is connected, and the connection plate and the sealing plate are fixedly connected by screws. A pressure hole is provided between the connecting plate and the sealing plate. Compared with the prior art, the utility model has the advantage that the connecting plate of the utility model is connected with the pressure tester, the sealing plate is connected with the connecting plate, and a pressure hole is processed between the sealing plate and the connecting plate, so as to ensure the The pressure balance between the connection plate and the sealing plate does not require additional locking force from the oil cylinder, ensuring the safety of the valve during the pressure test.

Description

一种用于阀门压力试验的辅助锁紧装置Auxiliary locking device for valve pressure test

[技术领域][technical field]

本实用新型涉及机械连接装置技术领域,具体是一种用于阀门压力试验的辅助锁紧装置。The utility model relates to the technical field of mechanical connection devices, in particular to an auxiliary locking device for valve pressure tests.

[背景技术][Background technique]

随着天然气,石油,化工,环保等输送管线和汽储存装置设计和工艺水平的提高,高压大口径阀门的使用量逐年上升,阀门制造厂家高压大口径阀门的销售量日益提高,对厂家的设计、生产都提出了新的要求。With the improvement of the design and process level of natural gas, petroleum, chemical, environmental protection and other transmission pipelines and steam storage devices, the use of high-pressure large-diameter valves is increasing year by year, and the sales of high-pressure large-diameter valves for valve manufacturers are increasing. , production have put forward new requirements.

在阀门投入工作前,需要在压力试验装置中进行严格的压力试验。压力试验的目的是检验压力容器承压部件的强度和严密性。在试验过程中,通过观察承压部件有无明显变形或破裂,来验证压力容器是否具有设计压力下安全运行所必需的承压能力。同时,通过观察焊缝、法兰等连接处有无渗漏,检验压力容器的严密性。在高压大口径阀门进行压力试验时,由于壳体强度试验压力是阀门设计压力的1.5倍,导致阀门进行壳体试验时,试压机密封盖在进行到高压部分时,试压机两端密封盖会在总作用力的作用下,增加试压机锁紧油缸的载荷,导致油缸锁紧力不足,使阀门在试压过程中出现密封盖脱离,高压试压介质喷出的危险情况产生。Before the valve is put into operation, it needs to carry out strict pressure test in the pressure test device. The purpose of the pressure test is to check the strength and tightness of the pressure-bearing parts of the pressure vessel. During the test, by observing whether the pressure-bearing parts have obvious deformation or rupture, it is verified whether the pressure vessel has the pressure-bearing capacity necessary for safe operation under the design pressure. At the same time, check the tightness of the pressure vessel by observing whether there is leakage at the joints such as welds and flanges. During the pressure test of high-pressure large-diameter valves, because the test pressure of the shell strength is 1.5 times the design pressure of the valve, when the valve is subjected to the shell test, when the sealing cover of the test press reaches the high-pressure part, the two ends of the test press are sealed. Under the action of the total force, the cover will increase the load of the locking cylinder of the press test machine, resulting in insufficient locking force of the cylinder, causing the sealing cover of the valve to detach during the pressure test, and the dangerous situation of high-pressure test medium ejection occurs.

[实用新型内容][utility model content]

本实用新型的目的就是为了解决现有技术中的阀门试压装置在试验过程中容易出现密封盖脱离等危险情况的不足和缺陷,提供一种结构新颖、安全可靠、可有效锁紧试压辅助装置的用于阀门压力试验的辅助锁紧装置,包括试压机,试压机上连接有连接盘,连接盘与密封盘通过螺钉固定连接,所述的连接盘和密封盘之间设有通压孔。The purpose of this utility model is to solve the deficiencies and defects of the valve pressure test device in the prior art that are prone to dangerous situations such as the sealing cover detaching during the test process, and to provide a novel structure, safe and reliable, and can effectively lock the pressure test auxiliary valve. The auxiliary locking device for the valve pressure test of the device includes a pressure test machine, a connection plate is connected to the pressure test machine, the connection plate and the sealing plate are fixedly connected by screws, and there is a passage between the connection plate and the sealing plate Pressure hole.

密封盘的上表面和下表面分别设有两条凹槽,凹槽内设有密封圈,所述的密封盘上还设有固定孔。Two grooves are respectively arranged on the upper surface and the lower surface of the sealing disk, and a sealing ring is arranged in the groove, and a fixing hole is also arranged on the sealing disk.

密封圈为橡胶O型密封圈。The sealing ring is a rubber O-ring.

所述的连接盘包括盘体,所述的盘体中心设有轴孔并通过轴孔与试验机相连接,所述的盘体周围设有固定孔,该固定孔位置与密封盘上的固定孔位置相对应。The connecting disk includes a disk body, the center of the disk body is provided with a shaft hole and is connected to the testing machine through the shaft hole, and a fixing hole is arranged around the disk body, and the position of the fixing hole is connected with the fixing hole on the sealing disk. corresponding to the hole position.

在连接盘和密封盘的连接端面上分别设有若干组相对应的凹槽和凸块,连接时凸块和凹槽相啮合并通过螺钉连接。Several sets of corresponding grooves and protrusions are respectively provided on the connection end surfaces of the connection plate and the sealing plate, and the protrusions and the grooves are engaged with each other and connected by screws during connection.

所述的密封盘的连接端面上设有47组相对应的凹槽和凸块。There are 47 sets of corresponding grooves and protrusions on the connecting end surface of the sealing disc.

本实用新型同现有技术相比,其优点在于本实用新型的连接盘与试压机连接,密封盘与连接盘连接,密封盘与连接盘之间加工有通压孔,保证阀门试压时连接盘和密封盘之间压力平衡,不需要油缸增加额外的锁紧力,确保阀门压力试验时的安全。Compared with the prior art, the utility model has the advantage that the connecting plate of the utility model is connected with the pressure tester, the sealing plate is connected with the connecting plate, and a pressure hole is processed between the sealing plate and the connecting plate, so as to ensure the The pressure balance between the connection plate and the sealing plate does not require additional locking force from the oil cylinder, ensuring the safety of the valve during the pressure test.

[附图说明][Description of drawings]

图1是本实用新型实施例压力试验辅助锁紧装置结构示意图;Fig. 1 is a structural schematic diagram of an auxiliary locking device for a pressure test according to an embodiment of the utility model;

图2是本实用新型实施例压力试验辅助装置应用在压力试验装置上的工作状态结构示意图;Fig. 2 is a schematic structural diagram of the working state of the pressure test auxiliary device of the embodiment of the present invention applied to the pressure test device;

如图所示,图中:1.连接盘2.密封盘3.密封圈4.连接螺钉;As shown in the figure, in the figure: 1. Connecting disc 2. Sealing disc 3. Sealing ring 4. Connecting screw;

指定图2为本实用新型的摘要附图。Designated Fig. 2 is the abstract accompanying drawing of the utility model.

[具体实施方式][Detailed ways]

下面结合附图对本实用新型作进一步说明,这种装置的结构和原理对本专业的人来说是非常清楚的。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。Below in conjunction with accompanying drawing, the utility model is further described, and the structure and principle of this device are very clear to those skilled in the art. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1、图2所示,一种压力试验辅助装置,它包括连接盘和密封盘,通过螺钉连接,之间有密封圈保证密封,连接盘和密封盘之间加工有通压孔,保证装置工作时压力平衡,避免意外发生。As shown in Figure 1 and Figure 2, a pressure test auxiliary device includes a connecting plate and a sealing plate, which are connected by screws, with a sealing ring between them to ensure sealing, and a pressure hole is processed between the connecting plate and the sealing plate to ensure When the device is working, the pressure is balanced to avoid accidents.

在使用时,首先将连接盘与试压机连接,通过连接盘的轴孔与试压机对应安装,然后通过密封盘进行密封连接。密封盘的上表面和下表面分别设有两条凹槽,凹槽内设有密封圈,密封圈优选为橡胶O型密封圈。连接盘和密封盘的连接端面上分别设有若干组相对应的凹槽和凸块,优选为有4~7组,连接时凸块和凹槽相啮合并通过螺钉连接。When in use, first connect the connection plate to the pressure tester, install it correspondingly with the pressure tester through the shaft hole of the connection plate, and then carry out the sealing connection through the sealing plate. The upper surface and the lower surface of the sealing disc are respectively provided with two grooves, and a sealing ring is arranged in the groove, and the sealing ring is preferably a rubber O-ring. Several groups of corresponding grooves and protrusions are respectively provided on the connecting end faces of the connection plate and the sealing plate, preferably 4 to 7 groups, and the protrusions and grooves are engaged with each other and connected by screws during connection.

在试压机进行试验时,通过连接盘与密封盘的配合进行密封,试压机密封盖在进行到高压部分时,试压机两端密封盖会在总作用力的作用下,增加试压机锁紧油缸的载荷,油缸锁紧力在本实用新型装置的配合下保证锁紧度,使阀门在试压过程中保证密封,不会有高压试压介质喷出的危险情况产生,安全可靠。When the test press is tested, it is sealed through the cooperation of the connecting plate and the sealing plate. When the seal cover of the test press reaches the high pressure part, the seal covers at both ends of the test press will increase the test pressure under the action of the total force. The load of the machine locks the oil cylinder, and the locking force of the oil cylinder ensures the locking degree under the cooperation of the device of the utility model, so that the valve is guaranteed to be sealed during the pressure test process, and there will be no dangerous situation of high-pressure test medium ejection, which is safe and reliable. .

Claims (6)

1.一种用于阀门压力试验的辅助锁紧装置,包括试压机,其特征在于所述的试压机上连接有连接盘,连接盘与密封盘通过螺钉固定连接,所述的连接盘和密封盘之间设有通压孔。1. An auxiliary locking device for a valve pressure test, comprising a pressure tester, characterized in that a connection plate is connected to the pressure tester, the connection plate and the sealing plate are fixedly connected by screws, and the connection plate There is a pressure hole between the seal plate and the seal plate. 2.如权利要求1所述的一种用于阀门压力试验的辅助锁紧装置,其特征在于所述的密封盘的上表面和下表面分别设有两条凹槽,凹槽内设有密封圈,所述的密封盘上还设有固定孔。2. An auxiliary locking device for valve pressure test as claimed in claim 1, characterized in that two grooves are respectively provided on the upper surface and the lower surface of the sealing disc, and a seal is arranged in the groove. ring, and the sealing disc is also provided with fixing holes. 3.如权利要求2所述的种用于阀门压力试验的辅助锁紧装置,其特征在于所述的密封圈为橡胶O型密封圈。3. The auxiliary locking device for valve pressure test according to claim 2, characterized in that said sealing ring is a rubber O-ring. 4.如权利要求1所述的一种用于阀门压力试验的辅助锁紧装置,其特征在于所述的连接盘包括盘体,所述的盘体中心设有轴孔并通过轴孔与试验机相连接,所述的盘体周围设有固定孔,该固定孔位置与密封盘上的固定孔位置相对应。4. A kind of auxiliary locking device for valve pressure test as claimed in claim 1, it is characterized in that said connecting plate comprises a disc body, and the center of said disc body is provided with a shaft hole and passes through the shaft hole and the test The machine is connected with the phase, and there are fixing holes around the disc body, and the positions of the fixing holes correspond to the positions of the fixing holes on the sealing disc. 5.如权利要求1所述的一种用于阀门压力试验的辅助锁紧装置,其特征在于在连接盘和密封盘的连接端面上分别设有若干组相对应的凹槽和凸块,连接时凸块和凹槽相啮合并通过螺钉连接。5. An auxiliary locking device for valve pressure test as claimed in claim 1, characterized in that several groups of corresponding grooves and bumps are respectively provided on the connection end faces of the connection plate and the sealing plate, and the connection When the protrusions and grooves are engaged and connected by screws. 6.如权利要求5所述的一种用于阀门压力试验的辅助锁紧装置,其特征在于所述的密封盘的连接端面上设有4~7组相对应的凹槽和凸块。6. The auxiliary locking device for valve pressure test according to claim 5, characterized in that 4-7 sets of corresponding grooves and protrusions are provided on the connecting end surface of the sealing disc.
CN201420867301.XU 2014-12-26 2014-12-26 A kind of additional locking devices for valve pressure test Expired - Lifetime CN204422315U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105181445A (en) * 2015-08-19 2015-12-23 江苏神通阀门股份有限公司 Valve pressure testing clamp
CN105715796A (en) * 2016-04-20 2016-06-29 枣庄矿业(集团)有限责任公司柴里煤矿 Sealing disc for pressure test of valve

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105181445A (en) * 2015-08-19 2015-12-23 江苏神通阀门股份有限公司 Valve pressure testing clamp
CN105715796A (en) * 2016-04-20 2016-06-29 枣庄矿业(集团)有限责任公司柴里煤矿 Sealing disc for pressure test of valve

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Granted publication date: 20150624