CN204415879U - A kind of portable sterile filling device - Google Patents
A kind of portable sterile filling device Download PDFInfo
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- CN204415879U CN204415879U CN201420852097.4U CN201420852097U CN204415879U CN 204415879 U CN204415879 U CN 204415879U CN 201420852097 U CN201420852097 U CN 201420852097U CN 204415879 U CN204415879 U CN 204415879U
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- filling device
- working box
- sterile filling
- portable sterile
- side plate
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- 238000012859 sterile filling Methods 0.000 title claims description 11
- 238000011049 filling Methods 0.000 claims abstract description 35
- 230000001954 sterilising effect Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 13
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 8
- 150000002500 ions Chemical class 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 235000004443 Ricinus communis Nutrition 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 238000012371 Aseptic Filling Methods 0.000 abstract description 14
- 230000003749 cleanliness Effects 0.000 abstract description 6
- 238000002474 experimental method Methods 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005429 filling process Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000004659 sterilization and disinfection Methods 0.000 description 2
- 238000004887 air purification Methods 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 235000015203 fruit juice Nutrition 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
Landscapes
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
本实用新型涉及一种移动式无菌灌装设备，包括设于框架上的工作箱体，所述工作箱体由上至下依次设置过滤器箱、杀菌装置、灌装装置和台面，所述灌装装置和台面之间形成工作区域，工作箱体的前侧板上设有用于伸入工作区域的手套环，工作箱体的前侧板和左右侧板为透明结构，所述框架设有脚轮。与现有技术相比，本实用新型具有操作简单、洁净度高等优点，可便捷地移动，特别适合应用于进行无菌灌装等实验。
The utility model relates to a mobile aseptic filling equipment, which comprises a working box arranged on a frame, and the working box is provided with a filter box, a sterilizing device, a filling device and a table in sequence from top to bottom. A working area is formed between the filling device and the table top. The front side panel of the working box is provided with a glove ring for extending into the working area. The front side panel and the left and right side panels of the working box are transparent structures. casters. Compared with the prior art, the utility model has the advantages of simple operation, high cleanliness, etc., can be moved conveniently, and is especially suitable for experiments such as aseptic filling.
Description
技术领域technical field
本实用新型涉及无菌填充领域，尤其是涉及一种移动式无菌灌装设备，主要用于食品饮料行业与杀菌机连接后的无菌灌装，也可作为独立的工作单元进行无菌操作。The utility model relates to the field of aseptic filling, in particular to a mobile aseptic filling equipment, which is mainly used for aseptic filling after being connected with a sterilizer in the food and beverage industry, and can also be used as an independent working unit for aseptic operation. .
背景技术Background technique
在现代生物工程领域中，无菌灌装工艺是果汁、果酱、果浆、牛奶等食品行业生产或实验中的一个关键过程。目前市场上用于无菌灌装的设备大多数都是用于大型生产的，设备操作复杂，外观粗糙笨重，不适合用于实验室进行无菌操作，如果建造无菌房间的话，成本也太高，洁净度也做不到很高的级别。In the field of modern bioengineering, the aseptic filling process is a key process in the production or experiment of food industries such as fruit juice, jam, pulp, and milk. At present, most of the equipment used for aseptic filling in the market is used for large-scale production. The operation of the equipment is complicated, and the appearance is rough and heavy. High, cleanliness can not achieve a very high level.
中国专利CN 101306728A公开了一种无菌灌装装置，其包括灌装阀、进料阀和物料罐，其还包括一液位计，采用灌装阀中的隔垫将物料腔和外界隔开可防止外界细菌的污染，但是灌装装置放置的空间非封闭和非无菌的，物料在灌装过程中仍然存在受到污染的可能，同时灌装装置结构复杂，不适合移动式的无菌灌装实验。Chinese patent CN 101306728A discloses an aseptic filling device, which includes a filling valve, a feed valve and a material tank, and also includes a liquid level gauge, and uses a septum in the filling valve to separate the material chamber from the outside world It can prevent external bacterial contamination, but the space where the filling device is placed is not closed and non-sterile, and the material may still be contaminated during the filling process. At the same time, the filling device has a complicated structure and is not suitable for mobile aseptic filling. Install experiment.
因此，为了解决用于实验领域的无菌操作的问题，有必要提供了一种用于实验室操作的移动式无菌灌装设备，洁净度可达100级。Therefore, in order to solve the problem of aseptic operation in the experimental field, it is necessary to provide a mobile aseptic filling equipment for laboratory operation, the cleanliness of which can reach class 100.
实用新型内容Utility model content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种移动式无菌灌装设备，操作简单，洁净度高，可便捷地移动，特别适合应用于进行无菌灌装等实验。The purpose of this utility model is to provide a mobile aseptic filling equipment in order to overcome the defects of the above-mentioned prior art, which is easy to operate, high in cleanliness, and can be moved conveniently. It is especially suitable for experiments such as aseptic filling. .
本实用新型的目的可以通过以下技术方案来实现：The purpose of this utility model can be achieved through the following technical solutions:
一种移动式无菌灌装设备，包括设于框架上的工作箱体，所述工作箱体由上至下依次设置过滤器箱、杀菌装置、灌装装置和台面，所述灌装装置和台面之间形成工作区域，工作箱体的前侧板上设有用于伸入工作区域的手套环，工作箱体的前侧板和左右侧板为透明结构，所述框架设有脚轮。A mobile aseptic filling equipment, comprising a working box arranged on a frame, the working box is provided with a filter box, a sterilizing device, a filling device and a table in sequence from top to bottom, the filling device and A work area is formed between the table tops, a glove loop for extending into the work area is provided on the front side plate of the work box, the front side plate and the left and right side plates of the work box are transparent structures, and the frame is provided with casters.
所述过滤器箱由上至下依次设置初效过滤器、风机组和高效过滤器。The filter box is provided with primary filter, fan unit and high efficiency filter sequentially from top to bottom.
所述过滤器箱上还设有用于控制风机组的控制面板，所述控制面板设有开关键，所述开关键通过熔断器连接风机组。The filter box is also provided with a control panel for controlling the fan unit, the control panel is provided with a switch key, and the switch key is connected to the fan unit through a fuse.
所述杀菌装置包括紫外灯和离子发生器。The sterilizing device includes an ultraviolet lamp and an ion generator.
所述灌装装置包括通过罐支座连接工作箱体的缓冲罐，连接缓冲罐的灌装阀以及连接灌装阀的罩壳。The filling device includes a buffer tank connected to the working box through a tank support, a filling valve connected to the buffer tank and a casing connected to the filling valve.
所述罩壳内设有用于形成臭氧环流的臭氧发生器。The casing is provided with an ozone generator for forming an ozone circulation.
所述工作箱体下方设有连接灌装阀的脚踏控制器。The bottom of the working box is provided with a foot controller connected to the filling valve.
所述台面为筛孔式结构的不锈钢板，台面下方设有集水斗。The table top is a stainless steel plate with a sieve structure, and a water collecting bucket is arranged under the table top.
所述工作箱体的前侧板和左右侧板的制作材料包括PE板。The materials for the front side panel and the left and right side panels of the working box include PE boards.
与现有技术相比，本实用新型具有以下优点：Compared with the prior art, the utility model has the following advantages:
1)本实用新型采用过滤器箱，对工作箱体内部空气完全过滤，并设置杀菌装置进行杀菌，洁净度高，形成超净无菌状态的小型实验空间，同时结构简单，通过设有脚轮的框架，可便于进行移动式的实验操作。1) The utility model adopts a filter box to completely filter the air inside the working box, and is equipped with a sterilizing device to sterilize. The cleanliness is high, forming a small experimental space in an ultra-clean and sterile state. The frame is convenient for mobile experimental operation.
2)本实用新型中过滤器箱由初效过滤器和高效过滤器组成，由紫外灯和离子发生器结合的杀菌效果强，使得洁净度可达100级，有效地保证密闭的、无菌的灌装操作空间。2) The filter box in this utility model is composed of a primary filter and a high-efficiency filter, and the combination of an ultraviolet lamp and an ion generator has a strong bactericidal effect, making the cleanliness up to 100 grades, effectively ensuring a closed and sterile Filling operation space.
3)本实用新型中过滤器箱上还设有用于控制风机组的控制面板，可调节送风的风量，使工作区域的风速处于理想状态，且控制面板设有开关键，开关键通过熔断器连接风机组，对短路和过电流进行保护。3) In the utility model, the filter box is also provided with a control panel for controlling the fan unit, which can adjust the air volume of the air supply, so that the wind speed in the working area is in an ideal state, and the control panel is provided with a switch key, which passes through the fuse Connect the fan unit to protect against short circuit and overcurrent.
4)本实用新型通过包括缓冲罐、灌装阀和罩壳灌装装置对物料进行灌装，且罩壳内设有形成臭氧环流的臭氧发生器，灌装装置与杀菌机连接后，可对杀菌后的物料在无菌的环境中直接灌装，免得物料在杀菌后在灌装环节出现二次污染。4) The utility model fills the material by including a buffer tank, a filling valve and a casing filling device, and the casing is provided with an ozone generator that forms an ozone circulation. After the filling device is connected with the sterilizer, it can The sterilized material is directly filled in a sterile environment to avoid secondary pollution in the filling process after the material is sterilized.
5)本实用新型中台面采用筛孔式不锈钢板，下方并设有集水斗，可对灌装残留物进行及时的排出，利于工作区域的清洗消毒操作。5) The table top of the utility model is made of mesh-type stainless steel plate, and there is a water collecting bucket below, which can discharge the filling residue in time, which is beneficial to the cleaning and disinfection operation of the working area.
6)本实用新型中工作箱体的前侧板和左右侧板为透明结构，并采用PE板为主要制作材料，牢固可靠，同时保证工作区域的宽敞明亮，具有节能的优点。6) The front side panel and the left and right side panels of the working box in the utility model are of transparent structure, and PE board is used as the main production material, which is firm and reliable, and at the same time ensures the spacious and bright working area, and has the advantage of energy saving.
7)本实用新型外置脚踏控制器，可与缓冲罐下的灌装阀联动工作，达到精确的灌装量，便于对不同容量的瓶子进行灌装。7) The external pedal controller of the utility model can work in conjunction with the filling valve under the buffer tank to achieve accurate filling volume and facilitate filling of bottles of different capacities.
附图说明Description of drawings
图1为本实用新型结构示意图；Fig. 1 is the structural representation of the utility model;
图2为本实用新型中过滤器箱的剖视图；Fig. 2 is the sectional view of filter box among the utility model;
图3为本实用新型中过滤器箱的俯视图。Fig. 3 is the top view of the filter box in the utility model.
图中：1、脚轮，2、框架，3、手套环，4、过滤器箱，5、集水斗，6、下侧窗，7、罩壳，8、灌装阀，9、后下侧板，10、缓冲罐，11、上侧窗，12、罐支座，13、后上侧板，14、离子发生器，42、风机组，43、高效过滤器，44、船形开关，45、熔断器，46、拉手，47、初效过滤器。In the figure: 1. Casters, 2. Frame, 3. Glove ring, 4. Filter box, 5. Water collection bucket, 6. Lower side window, 7. Cover, 8. Filling valve, 9. Rear lower side Plate, 10, buffer tank, 11, upper side window, 12, tank support, 13, rear upper side plate, 14, ion generator, 42, fan unit, 43, high-efficiency filter, 44, boat-shaped switch, 45, Fuse, 46, handle, 47, primary filter.
具体实施方式Detailed ways
下面结合附图和具体实施例对本实用新型进行详细说明。本实施例以本实用新型技术方案为前提进行实施，给出了详细的实施方式和具体的操作过程，但本实用新型的保护范围不限于下述的实施例。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the utility model, and the detailed implementation and specific operation process are given, but the protection scope of the utility model is not limited to the following examples.
如图1所示，一种移动式无菌灌装设备，包括设于框架2上的工作箱体，工作箱体由上至下依次设置过滤器箱4、杀菌装置、灌装装置和台面，工作箱体为前后侧板、左右侧板和台面构成的立方空间体，过滤器箱4设于工作箱体顶部，灌装装置和台面之间形成工作区域，工作箱体的前侧板上设有用于伸入工作区域的手套环3，工作箱体的前侧板和左右侧板为透明结构，其中左右侧板均分别包括固定式的上侧窗11和带把手、可拆卸式的下侧窗6，台面为筛孔式结构的不锈钢板，台面下方设有集水斗5，框架2设有便于移动的脚轮1。工作箱体的前侧板和左右侧板的制作材料包括PE板。As shown in Figure 1, a mobile aseptic filling equipment includes a working box arranged on a frame 2, and the working box is sequentially provided with a filter box 4, a sterilizing device, a filling device and a table top from top to bottom, The working box body is a cubic space body composed of front and rear side panels, left and right side panels and a table top. The filter box 4 is arranged on the top of the working box body, and a working area is formed between the filling device and the table top. There is a glove ring 3 for extending into the working area. The front side panel and the left and right side panels of the working box are of transparent structure, wherein the left and right side panels respectively include a fixed upper side window 11 and a detachable lower side with a handle Window 6, the table top is a stainless steel plate with a sieve structure, the bottom of the table is provided with a water collecting bucket 5, and the frame 2 is provided with casters 1 for easy movement. The materials for the front side panel and the left and right side panels of the working box include PE boards.
如图2、图3所示，过滤器箱4由上至下依次设置初效过滤器47、风机组42和高效过滤器43。过滤器箱4上还设有用于调节风机组42送风量的控制面板，控制面板设有船形开关44，船形开关44通过熔断器45连接风机组42，过滤器箱4边缘还设有便于取出的拉手46。As shown in FIG. 2 and FIG. 3 , the filter box 4 is provided with a primary filter 47 , a fan unit 42 and a high efficiency filter 43 sequentially from top to bottom. The filter box 4 is also provided with a control panel for adjusting the air delivery rate of the fan unit 42, the control panel is provided with a boat switch 44, and the boat switch 44 is connected to the fan unit 42 by a fuse 45, and the edge of the filter box 4 is also provided with a valve for easy removal. The handle 46.
工作箱体的后侧板分为后上侧板13和后下侧板9，设于后上侧板13的杀菌装置包括紫外灯和离子发生器14。The rear side plate of the work box body is divided into a rear upper side plate 13 and a rear lower side plate 9 , and the sterilizing device located at the rear upper side plate 13 includes an ultraviolet lamp and an ion generator 14 .
灌装装置包括通过罐支座12连接工作箱体的缓冲罐10，连接缓冲罐10的灌装阀8以及连接灌装阀8的罩壳7。罩壳7内设有用于形成臭氧环流的臭氧发生器。罐支座12设于后上侧板13的中部。The filling device includes a buffer tank 10 connected to the working box through a tank support 12 , a filling valve 8 connected to the buffer tank 10 and a casing 7 connected to the filling valve 8 . The casing 7 is provided with an ozone generator for forming an ozone circulation. The tank support 12 is located in the middle of the rear upper side plate 13 .
工作箱体下方设有连接灌装阀8的脚踏控制器，用于精确控制灌装量。A foot controller connected to the filling valve 8 is provided below the working box for precise control of the filling volume.
综上，本实用新型为垂直流形的无菌操作平台，由风机组42、初效过滤器47、高效过滤器43及离子发生器14组成的空气净化系统。工作时，外界空气经初效过滤器47预过滤，再由风机组42送入高效过滤器43，在操作区达到高超净度(百级)，最后由紫外灯和离子发生器14灭菌，在局部形成超净无菌状态。灌装装置的缓冲罐10与杀菌机的输送物料管道连接后，实验人员通过手套环3操作，可对杀菌后的物料在无菌的环境中直接灌装，免得物料在杀菌后在灌装环节出现二次污染。工作箱体的清洗包括清洗收集灌装残留物的集水斗5，还包括通过拆卸下侧窗6对工作区域的清洗。In summary, the utility model is a vertical manifold aseptic operation platform, an air purification system composed of a fan unit 42 , a primary filter 47 , a high efficiency filter 43 and an ion generator 14 . During work, the external air is pre-filtered by the primary filter 47, and then sent into the high-efficiency filter 43 by the fan unit 42, and reaches high ultra-cleanness (grade 100) in the operating area, and finally sterilized by the ultraviolet lamp and the ion generator 14, Form an ultra-clean and sterile state locally. After the buffer tank 10 of the filling device is connected to the material delivery pipeline of the sterilizer, the experimenter can directly fill the sterilized material in a sterile environment through the operation of the glove ring 3, so as to prevent the material from being lost in the filling process after sterilization. Secondary pollution occurs. The cleaning of the working box includes cleaning the sump 5 for collecting filling residues, and also includes cleaning the working area by disassembling the lower side window 6 .
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420852097.4U CN204415879U (en) | 2014-12-24 | 2014-12-24 | A kind of portable sterile filling device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420852097.4U CN204415879U (en) | 2014-12-24 | 2014-12-24 | A kind of portable sterile filling device |
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| CN204415879U true CN204415879U (en) | 2015-06-24 |
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| CN201420852097.4U Expired - Lifetime CN204415879U (en) | 2014-12-24 | 2014-12-24 | A kind of portable sterile filling device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106082076A (en) * | 2016-07-28 | 2016-11-09 | 太极集团重庆阿依达饮料有限公司 | Full-automatic ultra-clean contactless type bulking system |
| CN117585623A (en) * | 2023-11-23 | 2024-02-23 | 北京中宝元科技发展有限责任公司 | A tissue fixative filling station |
-
2014
- 2014-12-24 CN CN201420852097.4U patent/CN204415879U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106082076A (en) * | 2016-07-28 | 2016-11-09 | 太极集团重庆阿依达饮料有限公司 | Full-automatic ultra-clean contactless type bulking system |
| CN117585623A (en) * | 2023-11-23 | 2024-02-23 | 北京中宝元科技发展有限责任公司 | A tissue fixative filling station |
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