CN204414434U - A kind of automatic demoulding mechanism of solid tyre vulcanizer - Google Patents
A kind of automatic demoulding mechanism of solid tyre vulcanizer Download PDFInfo
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- 230000007246 mechanism Effects 0.000 title claims abstract description 34
- 239000007787 solid Substances 0.000 title claims abstract description 26
- 238000004073 vulcanization Methods 0.000 claims description 17
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Abstract
本实用新型公开了一种实心胎硫化机的自动脱模机构,包括位于实心胎硫化机进出模一侧的升降机,升降机由升降机架、脱模部、脱模油缸、脱模导轨和进退模排齿组成;脱模部滑动设置在升降机架中,脱模油缸固定在升降机架上端用于拉动脱模部沿升降机架上下滑动以进入指定高度的模板定位处,模板定位处包括上模板定位处和下模板定位处;脱模油缸的拉杆前端穿过脱模部底板经拉杆锁母与脱模部锁紧相连,脱模导轨为两根且相平行固定在脱模部上用以支撑模具并为模具滑动导向,进退模排齿安装在脱模部上保证模具的进出。本实用新型结构简单,操作者能站在同一位置进行放取产品,极大的方便了操作者的操作,减轻员工的劳动强度,提高了生产效率。
The utility model discloses an automatic demoulding mechanism for a solid tire vulcanizer, which comprises a lift located on the side of the solid tire vulcanizer entering and exiting the mold. Composed of teeth; the demoulding part is slidingly set in the lifting frame, and the demoulding oil cylinder is fixed on the upper end of the lifting frame to pull the demoulding part to slide up and down along the lifting frame to enter the template positioning position at a specified height. The template positioning position includes the upper template positioning position and The position of the lower template; the front end of the tie rod of the demoulding cylinder passes through the bottom plate of the demoulding part and is locked and connected with the demoulding part through the tie rod lock nut. The demoulding guide rails are two and fixed on the demoulding part in parallel to support the mold and The mold is slide-guided, and the teeth for advancing and retreating are installed on the demoulding part to ensure the in-and-out of the mold. The utility model has a simple structure, and the operator can stand at the same position to take out the product, which greatly facilitates the operator's operation, reduces the labor intensity of the employees, and improves the production efficiency.
Description
技术领域 technical field
本实用新型涉及橡胶硫化机的技术领域,特别是一种多层模具硫化机脱模部能上下移动的机构,具体地说是一种实心胎硫化机的自动脱模机构。 The utility model relates to the technical field of rubber vulcanizers, in particular to a mechanism for the stripping part of a multi-layer mold vulcanizer to move up and down, in particular to an automatic stripping mechanism for a solid tire vulcanizer.
背景技术 Background technique
传统的实心胎加硫机,有上、下2个脱模部。上脱模部负责上模放料、取产品;下脱模部负责下模放料、取产品。当上模产品加工完成后,产品利用主机油压马达,通过齿轮、齿排,将产品送到上脱模部,等待操作者取产品,放料。当下模产品加工完成后,产品利用主机油压马达,通过齿轮、齿排,将产品送到下脱模部,等待操作者取产品,放料。由于上、下脱模部之间存在一定的距离,不方便操作者的操作,且增加了操作者的劳动强度。特别是上脱模部,由于位置相对较高,取放产品时安全性较差,并且两个脱模部也增加了设备的重量和体积,加大了产品的制造成本。因此,必须要对脱模部的机构做进一步的改进,以满足客户的要求。 The traditional solid tire vulcanizer has two demoulding parts, upper and lower. The upper demoulding department is responsible for discharging materials and taking products from the upper mold; the lower demoulding department is responsible for discharging materials and taking products from the lower mold. After the processing of the upper mold product is completed, the product is sent to the upper demoulding part through the gear and gear row by the hydraulic motor of the main engine, waiting for the operator to take the product and discharge it. After the processing of the lower mold product is completed, the product is sent to the lower demoulding part through the gear and gear row by the hydraulic motor of the main engine, waiting for the operator to take the product and discharge it. Since there is a certain distance between the upper and lower demoulding parts, it is inconvenient for the operator to operate and increases the labor intensity of the operator. Especially the upper demoulding part, due to its relatively high position, the safety is poor when taking and placing the product, and the two demoulding parts also increase the weight and volume of the equipment, increasing the manufacturing cost of the product. Therefore, it is necessary to further improve the mechanism of the demoulding part to meet the requirements of customers.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是针对上述现有技术的现状,而提供具有结构简单,操作方便,脱模效率高、安全可靠的一种实心胎硫化机的自动脱模机构。 The technical problem to be solved by the utility model is to provide an automatic demoulding mechanism for a solid tire vulcanizing machine with simple structure, convenient operation, high demoulding efficiency, safety and reliability, aiming at the present situation of the above-mentioned prior art.
本实用新型解决上述技术问题所采用的技术方案为:一种实心胎硫化机的自动脱模机构,包括位于实心胎硫化机进出模一侧的升降机,升降机由升降机架、脱模部、脱模油缸、脱模导轨和进退模排齿组成;脱模部滑动设置在升降机架中,脱模油缸固定在升降机架上端用于拉动脱模部沿升降机架上下滑动以进入指定高度的模板定位处,模板定位处包括上模板定位处和下模板定位处;脱模油缸的拉杆前端穿过脱模部底板经拉杆锁母与脱模部锁紧相连,脱模导轨为两根且相平行固定在脱模部上用以支撑模具并为模具滑动导向,进退模排齿安装在脱模部上保证模具的进出。 The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: an automatic demoulding mechanism of a solid tire vulcanizing machine, which includes an elevator located on the side of the solid tire vulcanizing machine entering and exiting the mold. Composed of oil cylinder, demoulding guide rail and advancing and retreating die row teeth; the demoulding part is slidingly set in the lifting frame, and the demoulding oil cylinder is fixed on the upper end of the lifting frame to pull the demoulding part to slide up and down along the lifting frame to enter the template positioning position of the specified height. The positioning position of the template includes the positioning position of the upper template and the lower template; the front end of the tie rod of the demoulding cylinder passes through the bottom plate of the demoulding part and is locked and connected with the demoulding part through the rod lock nut, and the demoulding guide rails are two and fixed on the demoulding part in parallel. The mold part is used to support the mold and guide the mold sliding, and the teeth for advancing and retreating molds are installed on the demoulding part to ensure the entering and exiting of the mold.
为优化上述技术方案,采取的措施还包括: In order to optimize the above technical solutions, the measures taken also include:
上述的升降机架由相配装的四根立柱、顶板和底板组成;脱模油缸纵向固定在顶板上,拉杆套配有用来自动调节脱模部位置的定位管。 The above-mentioned lifting frame is composed of four matching columns, a top plate and a bottom plate; the demoulding oil cylinder is longitudinally fixed on the top plate, and the pull rod sleeve is equipped with a positioning tube for automatically adjusting the position of the demoulding part.
上述的升降机架上左右对称安装有四只脱模油缸。 Four demoulding oil cylinders are installed symmetrically left and right on the above-mentioned lifting frame.
上述的脱模部上靠近四角部位均开有导向滑孔,四根立柱分别与相应的导向滑孔滑动相穿配。 There are guide slide holes near the four corners of the above-mentioned demoulding part, and the four upright posts slide through the corresponding guide slide holes respectively.
上述的实心胎硫化机具有上模硫化部和下模硫化部;每一硫化部均安装有用于模具推送时导向的进退模导轨以及由进退模齿轮、传动轴、油压马达轴承和止推轴承组成的进退模传动机构,上模板定位处与上模硫化部相对应,下模板定位处与下模硫化部相对应。 The above-mentioned solid tire vulcanizing machine has an upper mold vulcanization section and a lower mold vulcanization section; each vulcanization section is equipped with a guide rail for advancing and retreating molds for guiding when the moulds are pushed, and is equipped with gears for advancing and retreating molds, a transmission shaft, hydraulic motor bearings and thrust bearings. Composed of the advancing and retreating mold transmission mechanism, the positioning position of the upper template corresponds to the vulcanization part of the upper mold, and the positioning position of the lower template corresponds to the vulcanization part of the lower mold.
上述的模具放置在滑板上,滑板能在进退模导轨上和脱模导轨上滑动。 Above-mentioned mold is placed on slide plate, and slide plate can slide on the guide rail of advancing and retreating mold and on the guide rail of demoulding.
上述的进退模传动机构配有齿条和压液压马达。 The above-mentioned advancing and retreating mold transmission mechanism is equipped with a rack and a hydraulic motor.
与现有技术相比,本实用新型的升降机架上安装有脱模油缸,脱模油缸能拉动脱模部上下滑动进入指定高度的模板定位处,使上下模板能合用一个脱模机构,因而能减少传统多层硫化机上需要安装多个脱模部机构的缺陷,从而节约了设备成本。由于脱模部能上下自由移动,因此操作者还可以站在同一个地方进行取料,极大的方便了操作者的操作,减轻了员工的劳动强度,提高了生产效率。 Compared with the prior art, the lifting frame of the utility model is equipped with a demoulding oil cylinder, which can pull the demoulding part to slide up and down to enter the positioning position of the template at a specified height, so that the upper and lower templates can share a demoulding mechanism, thus enabling It reduces the defect that multiple stripper mechanisms need to be installed on traditional multi-layer vulcanizing machines, thereby saving equipment costs. Since the demoulding part can move up and down freely, the operator can also stand at the same place to take the material, which greatly facilitates the operator's operation, reduces the labor intensity of the staff, and improves the production efficiency.
附图说明 Description of drawings
图1是本实用新型升降机的结构示意图; Fig. 1 is the structural representation of the utility model elevator;
图2是本实用新型的总装结构示意图; Fig. 2 is a schematic diagram of the assembly structure of the utility model;
图3是本实用新型的进退模传动机构的装配示意图。 Fig. 3 is a schematic diagram of the assembly of the advancing and retreating mold transmission mechanism of the present invention.
具体实施方式 Detailed ways
以下结合附图对本实用新型的实施例作进一步详细描述。 Embodiments of the utility model are described in further detail below in conjunction with the accompanying drawings.
图1至图3为本实用新型的结构示意图。 1 to 3 are structural schematic diagrams of the present utility model.
其中的附图标记为:实心胎硫化机1、上模硫化部11、下模硫化部12、进退模导轨13、进退模齿轮14、传动轴15、油压马达轴承16、止推轴承17、升降机架2、立柱21、顶板22、底板23、脱模部3、脱模油缸4、拉杆41、拉杆锁母42、脱模导轨5、进退模排齿6、定位管7。 The reference signs are: solid tire vulcanizing machine 1, upper mold vulcanization part 11, lower mold vulcanization part 12, advancing and retreating mold guide rail 13, advancing and retreating mold gear 14, transmission shaft 15, hydraulic motor bearing 16, thrust bearing 17, Elevating frame 2, column 21, top plate 22, base plate 23, demoulding part 3, demoulding cylinder 4, pull rod 41, pull rod lock nut 42, demoulding guide rail 5, advancing and retreating mold row teeth 6, positioning pipe 7.
图1至图3为本实用新型的结构示意图,如图所示,本实用新型的一种实心胎硫化机的自动脱模机构,包括位于实心胎硫化机1进出模一侧的升降机,升降机由升降机架2、脱模部3、脱模油缸4、脱模导轨5和进退模排齿6组成;脱模部3滑动设置在升降机架2中,脱模油缸4固定在升降机架2上端用于拉动脱模部3沿升降机架2上下滑动以进入指定高度的模板定位处,模板定位处包括上模板定位处和下模板定位处;脱模油缸4的拉杆41前端穿过脱模部3底板经拉杆锁母42与脱模部3锁紧相连,脱模导轨5为两根且相平行固定在脱模部3上用以支撑模具并为模具滑动导向,进退模排齿(6)安装在脱模部3上保证模具的进出。传统的多层实心胎加硫机配装有两层脱模机构,由于上、下脱模部之间存在一定的距离,不方便操作者的操作,且增加了操作者的劳动强度。本实用新型采用能上下移动的脱模机构即脱模部3,使一个脱模部3就能满足传统多层实心胎硫化机1的脱模需要,当实心胎硫化机1的下层模板硫化完后,脱模部3就可以移动到下模板定位处,完成下层模板的脱模动作,同理当实心胎硫化机1的上层模板硫化完后,脱模部3就可以移动到上模板定位处,完成上层模板的脱模动作。本实用新型通过脱模油缸拉动脱模部上下滑动进入指定高度的模板定位处,从而使上下模板能合用一个脱模机构,因而能减少传统多层硫化机上需要安装多个脱模部机构的缺陷,节约了设备成本。由于脱模部能上下自由移动,因此操作者还可以站在同一个地方进行取料,极大的方便了操作者的操作,减轻了员工的劳动强度,提高了生产效率。 Fig. 1 to Fig. 3 are the structure schematic diagrams of the present utility model, as shown in the figure, the automatic demoulding mechanism of a kind of solid tire vulcanizing machine of the present utility model comprises the lifter that is positioned at the side of solid tire vulcanizing machine 1 that enters and exits the die, and the lifter consists of The lifting frame 2, the demoulding part 3, the demoulding oil cylinder 4, the demoulding guide rail 5 and the advancing and retreating mold row teeth 6 are composed; Pull the demoulding part 3 to slide up and down along the lifting frame 2 to enter the template positioning place of the specified height. The template positioning place includes the upper template positioning part and the lower template positioning part; The pull rod lock nut 42 is locked and connected with the demoulding part 3, and the demoulding guide rails 5 are two and fixed on the demoulding part 3 in parallel to support the mold and guide the mold sliding. The entry and exit of the mold is guaranteed on the mold part 3. The traditional multi-layer solid tire vulcanizer is equipped with a two-layer demoulding mechanism. Since there is a certain distance between the upper and lower demoulding parts, it is inconvenient for the operator to operate and increases the labor intensity of the operator. The utility model adopts the demoulding mechanism that can move up and down, that is, the demoulding part 3, so that one demoulding part 3 can meet the demoulding needs of the traditional multi-layer solid tire vulcanizing machine 1, when the lower template of the solid tire vulcanizing machine 1 is vulcanized Finally, the demoulding part 3 can be moved to the positioning of the lower template to complete the demoulding of the lower template. Similarly, when the upper template of the solid tire curing machine 1 is vulcanized, the demoulding part 3 can be moved to the positioning of the upper template. Complete the demoulding action of the upper formwork. The utility model pulls the demoulding part to slide up and down through the demoulding oil cylinder to enter the template positioning position of the specified height, so that the upper and lower templates can share one demoulding mechanism, thus reducing the defect that multiple demoulding parts need to be installed on the traditional multi-layer vulcanizing machine , saving equipment cost. Since the demoulding part can move up and down freely, the operator can also stand at the same place to take the material, which greatly facilitates the operator's operation, reduces the labor intensity of the staff, and improves the production efficiency.
实施例中,升降机架2由相配装的四根立柱21、顶板22和底板23组成;脱模油缸4纵向固定在顶板22上,拉杆41套配有用来自动调节脱模部3位置的定位管7。定位管7用于定位脱模部3的位置,因为拉杆41的长度是固定的不方便脱模部3的安装定位,采用定位管7后可以使脱模部3在定位管7上有限滑动以找到平衡,然后通过定位管7将脱模部3锁紧固定。定位管7方便了脱模部3与拉杆41的固定安装。 In the embodiment, the lifting frame 2 is composed of four matched columns 21, a top plate 22 and a bottom plate 23; the demoulding cylinder 4 is fixed longitudinally on the top plate 22, and the pull rod 41 is equipped with a positioning tube for automatically adjusting the position of the demoulding part 3 7. The positioning tube 7 is used to locate the position of the demoulding part 3, because the length of the pull rod 41 is fixed and inconvenient for the installation and positioning of the demoulding part 3. After the positioning tube 7 is used, the demoulding part 3 can be limitedly slid on the positioning tube 7 to Find the balance, and then lock and fix the stripping part 3 through the positioning tube 7 . The positioning tube 7 facilitates the fixed installation of the demoulding part 3 and the pull rod 41 .
实施例中,升降机架2上左右对称安装有四只脱模油缸4。脱模油缸4可以根据实际情况安装,也可以对称安装两根,对称安装可以保证脱模部3的平衡。 In the embodiment, four demoulding cylinders 4 are symmetrically installed on the lifting frame 2 . The demoulding oil cylinder 4 can be installed according to the actual situation, also can install two symmetrically, and symmetrical installation can guarantee the balance of the demoulding part 3.
实施例中,脱模部3上靠近四角部位均开有导向滑孔,四根立柱21分别与相应的导向滑孔滑动相穿配。立柱21能作为脱模部3的导向滑柱,保证脱模部3运行的平稳性。 In the embodiment, there are guide sliding holes near the four corners of the demoulding part 3 , and the four upright posts 21 slide through the corresponding guiding sliding holes respectively. The upright column 21 can be used as a guide column of the stripping part 3 to ensure the stability of the stripping part 3 running.
实施例中,实心胎硫化机1具有上模硫化部11和下模硫化部12;每一硫化部均安装有用于模具推送时导向的进退模导轨13以及由进退模齿轮14、传动轴15、油压马达轴承16和止推轴承17组成的进退模传动机构,上模板定位处与上模硫化部11相对应,下模板定位处与下模硫化部12相对应。 In the embodiment, the solid tire vulcanizing machine 1 has an upper mold vulcanization part 11 and a lower mold vulcanization part 12; each vulcanization part is equipped with an advancing and retreating mold guide rail 13 for guiding when the mold is pushed, and an advancing and retreating mold gear 14, a transmission shaft 15, Hydraulic motor bearing 16 and thrust bearing 17 form the forward and backward mold transmission mechanism, the positioning position of the upper template corresponds to the vulcanization part 11 of the upper mold, and the positioning position of the lower template corresponds to the vulcanization part 12 of the lower mold.
实施例中,模具放置在滑动板上,滑动板能在进退模导轨13上和脱模导轨5上滑动。 In the embodiment, the mold is placed on the sliding plate, and the sliding plate can slide on the advancing and retreating mold guide rail 13 and the demoulding guide rail 5 .
实施例中,进退模传动机构配有齿条和压液压马达。在脱模的过程中,本实用新型以油压马达为动力,利用齿轮、齿条将硫化完成的成品送到脱模机构 In the embodiment, the driving mechanism for advancing and retreating molds is equipped with racks and hydraulic motors. In the demoulding process, the utility model uses the hydraulic motor as the power, and uses the gear and the rack to send the vulcanized finished product to the demoulding mechanism.
本实用新型的工作过程是:产品合模成型后,采用两次脱模取料。当下模产品加工完成后,产品在滑动板上,通过下模硫化部12上的进退模导轨13以及脱模导轨5,将下模产品送到脱模部3。此时,进行一次脱模取料。一次脱模取料完成后,脱模部3通过进退模排齿6、脱模导轨5、进退模导轨13,退回主机结构中。脱模部3在升降机上,利用脱模油缸4进行上升,上升至上模板定位处,上模产品在滑动板上,通过上模硫化部11的进退模传动机构,将上模产品送到脱模部3。脱模部3再利用脱模油缸4进行下降,下降至下模板定位处。此时,进行二次脱模取料。二次脱模取料完成后,上模机构在升降机上,利用脱模油缸4进行上升,上升至上模板定位处。上模机构通过进退模传动机构,退回主机结构中。升降机在利用脱模油缸4进行下降,4下降至下模板定位处,将脱模部送回取料位置。 The working process of the utility model is: after the product is molded and molded, two demoulding is adopted to take the material. After the lower mold product is processed, the product is on the slide plate, and the lower mold product is sent to the demoulding part 3 through the advancing and retreating mold guide rail 13 and the demoulding guide rail 5 on the vulcanization part 12 of the lower mold. At this point, carry out a demoulding and retrieving. After one demoulding and taking material is completed, the demoulding part 3 is returned in the host structure through the advancing and retreating die row teeth 6, the demoulding guide rail 5, and the advancing and retreating die guide rail 13. The demoulding part 3 is on the elevator, which is lifted by the demoulding oil cylinder 4 to the position of the upper mold plate. The upper mold product is on the sliding plate, and the upper mold product is sent to the demoulding through the forward and backward mold transmission mechanism of the upper mold vulcanization part 11. Part 3. The demoulding part 3 is lowered by the demoulding oil cylinder 4 again, and descends to the position of the lower template. At this point, carry out secondary demoulding and taking. After the secondary demoulding and material taking is completed, the upper mold mechanism is on the elevator, and the demoulding oil cylinder 4 is used to rise to the position of the upper template. The upper mold mechanism returns to the host structure through the forward and backward mold transmission mechanism. The elevator is descending by utilizing the demoulding oil cylinder 4, and the 4 descends to the lower template positioning place, and the demoulding part is sent back to the retrieving position.
本实用新型安装一个脱模机构,即能实现脱模机构的自动放料,取产品。在工作的过程中,操作者站在同一位置,进行放料,取产品,减轻了操作者的劳动强度,节约成本,节省工作时间,进而提高机台的工作效率。 The utility model is equipped with a demoulding mechanism, which can realize the automatic discharging of the demoulding mechanism and take out the product. During the working process, the operator stands at the same position to unload and take out the product, which reduces the labor intensity of the operator, saves cost and working time, and improves the working efficiency of the machine.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105459305A (en) * | 2016-02-04 | 2016-04-06 | 东毓(宁波)油压工业有限公司 | Automatic demolding mechanism of multi-layer type tire vulcanizing machine |
CN107214890A (en) * | 2017-07-27 | 2017-09-29 | 山东玲珑机电有限公司 | A kind of solid tyre vulcanizer |
CN114131974A (en) * | 2021-11-16 | 2022-03-04 | 青岛祥杰橡胶机械制造有限公司 | Industrial automation solid tire production equipment |
CN118478458A (en) * | 2024-07-16 | 2024-08-13 | 江苏亨睿航空工业有限公司 | Continuous demolding structure and demolding method for composite mold |
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2015
- 2015-01-30 CN CN201520064887.0U patent/CN204414434U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105459305A (en) * | 2016-02-04 | 2016-04-06 | 东毓(宁波)油压工业有限公司 | Automatic demolding mechanism of multi-layer type tire vulcanizing machine |
CN107214890A (en) * | 2017-07-27 | 2017-09-29 | 山东玲珑机电有限公司 | A kind of solid tyre vulcanizer |
CN114131974A (en) * | 2021-11-16 | 2022-03-04 | 青岛祥杰橡胶机械制造有限公司 | Industrial automation solid tire production equipment |
CN118478458A (en) * | 2024-07-16 | 2024-08-13 | 江苏亨睿航空工业有限公司 | Continuous demolding structure and demolding method for composite mold |
CN118478458B (en) * | 2024-07-16 | 2024-12-06 | 江苏亨睿航空工业有限公司 | Continuous demolding structure and demolding method for composite mold |
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