CN204414102U - Cartesian robot - Google Patents
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- CN204414102U CN204414102U CN201520036584.8U CN201520036584U CN204414102U CN 204414102 U CN204414102 U CN 204414102U CN 201520036584 U CN201520036584 U CN 201520036584U CN 204414102 U CN204414102 U CN 204414102U
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Abstract
Description
技术领域technical field
本实用新型涉及机器人技术领域,特别是涉及一种直角坐标机器人。The utility model relates to the technical field of robots, in particular to a rectangular coordinate robot.
背景技术Background technique
机器人是集电子、自动化、计算机、人工智能等为一体的,针对工业行业的多关节或多自由度的自动化设备。机器人因其操作灵活,智能化水平较高,能满足工业产品多样化需求,而现有的直角坐标机器人的运行速度及定位精度较差,不能满足复杂工作流程的要求,且各个功能模块的扩展性较差等。A robot is a multi-joint or multi-degree-of-freedom automation device that integrates electronics, automation, computers, artificial intelligence, etc., and is aimed at industrial industries. Due to its flexible operation and high level of intelligence, the robot can meet the diversified needs of industrial products. However, the existing Cartesian coordinate robots have poor running speed and positioning accuracy and cannot meet the requirements of complex workflows. The expansion of each functional module Poor sex, etc.
实用新型内容Utility model content
鉴于现有技术的现状,本实用新型的目的在于提供一种直角坐标机器人,能够实现空间三个自由度的运动,且提高了直角坐标机器人的运行速度及定位精度。In view of the status quo of the prior art, the purpose of this utility model is to provide a Cartesian coordinate robot, which can realize the movement of three degrees of freedom in space, and improves the running speed and positioning accuracy of the Cartesian coordinate robot.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种直角坐标机器人,包括:A Cartesian robot comprising:
X轴运动模组,所述X轴运动模组包括X轴直线电机、X轴直线导轨、连接板和立柱,所述X轴直线电机的定子的两侧均设置有所述X轴直线导轨,每个所述X轴直线导轨上均设置有第一滑块,所述连接板架设在两个所述X轴直线导轨的所述第一滑块上,所述立柱固定在所述连接板上,所述X轴直线电机的动子与所述连接板连接,所述X轴直线电机的动子带动所述连接板沿X轴直线导轨同步做往复运动;An X-axis motion module, the X-axis motion module includes an X-axis linear motor, an X-axis linear guide rail, a connecting plate and a column, and the X-axis linear guide rails are provided on both sides of the stator of the X-axis linear motor, Each of the X-axis linear guides is provided with a first slider, the connecting plate is erected on the first sliders of the two X-axis linear guides, and the column is fixed on the connecting plate , the mover of the X-axis linear motor is connected to the connecting plate, and the mover of the X-axis linear motor drives the connecting plate to reciprocate synchronously along the X-axis linear guide rail;
Y轴运动模组,所述Y轴运动模组设置在所述立柱上;所述Y轴运动模组包括Y轴直线电机、Y轴直线导轨和滑座,所述Y轴直线电机的定子两侧均设置有所述Y轴直线导轨,每个所述Y轴直线导轨上均设置有第二滑块,所述滑座架设在两个所述Y轴直线导轨的所述第二滑块上,所述Y轴直线电机的动子与所述滑座相连接,所述Y轴直线电机的动子带动所述滑座沿Y轴直线导轨同步做往复运动;以及The Y-axis motion module, the Y-axis motion module is arranged on the column; the Y-axis motion module includes a Y-axis linear motor, a Y-axis linear guide rail and a sliding seat, and the stator of the Y-axis linear motor has two The Y-axis linear guide rails are provided on both sides, and each of the Y-axis linear guide rails is provided with a second slider, and the sliding seat is mounted on the second sliders of the two Y-axis linear guide rails. , the mover of the Y-axis linear motor is connected to the slider, and the mover of the Y-axis linear motor drives the slider to reciprocate synchronously along the Y-axis linear guide rail; and
Z轴运动模组,所述Z轴运动模组包括电动执行器和夹持装置,所述电动执行器安装在所述滑座上,所述夹持装置设置在所述电动执行器上,所述电动执行器驱动所述夹持装置沿Z轴同步做往复运动。Z-axis motion module, the Z-axis motion module includes an electric actuator and a clamping device, the electric actuator is installed on the slide, the clamping device is arranged on the electric actuator, the The electric actuator drives the clamping device to reciprocate synchronously along the Z axis.
在其中一个实施例中,所述X轴运动模组的数量为两组,分别为第一X轴运动模组和第二X轴运动模组,所述第一X轴运动模组与所述第二X轴运动模组平行间隔设置;In one of the embodiments, the number of the X-axis motion modules is two groups, namely the first X-axis motion module and the second X-axis motion module, the first X-axis motion module and the Parallel interval setting of the second X-axis motion module;
所述Y轴运动模组的一端架设在所述第一X轴运动模组的所述立柱上,所述Y轴运动模组的另一端架设在所述第二X轴运动模组的所述立柱上,所述第一X轴运动模组、Y轴运动模组和第二X轴运动模组形成龙门框架。One end of the Y-axis motion module is mounted on the column of the first X-axis motion module, and the other end of the Y-axis motion module is mounted on the second X-axis motion module. On the column, the first X-axis motion module, the Y-axis motion module and the second X-axis motion module form a gantry frame.
在其中一个实施例中,所述X轴运动模组还包括第一底座和第二底座,所述第一底座和所述第二底座的剖面呈U形;In one of the embodiments, the X-axis motion module further includes a first base and a second base, and the sections of the first base and the second base are U-shaped;
所述第一X轴运动模组的X轴直线电机的定子设置在所述第一底座内,所述第一X轴运动模组的X轴直线导轨分别设置在所述第一底座上;所述第二X轴运动模组的X轴直线电机的定子设置在所述第二底座内,所述第二X轴运动模组的X轴直线导轨分别设置在所述第二底座上。The stator of the X-axis linear motor of the first X-axis motion module is arranged in the first base, and the X-axis linear guide rails of the first X-axis motion module are respectively arranged on the first base; The stator of the X-axis linear motor of the second X-axis motion module is arranged in the second base, and the X-axis linear guide rails of the second X-axis motion module are respectively arranged on the second base.
在其中一个实施例中,所述Y轴运动模组还包括横梁,所述横梁水平地架设在所述第一X轴运动模组的所述立柱和所述第二X轴运动模组的所述立柱上;In one of the embodiments, the Y-axis motion module further includes a crossbeam, and the beam is horizontally erected on the column of the first X-axis motion module and the poles of the second X-axis motion module. on the upright;
所述横梁的剖面也呈U形,所述Y轴直线电机的定子置于所述横梁内,所述Y轴直线导轨置于所述横梁上。The section of the beam is also U-shaped, the stator of the Y-axis linear motor is placed in the beam, and the Y-axis linear guide is placed on the beam.
在其中一个实施例中,所述X轴运动模组还包括X轴拖链和第一拖链支架;所述X轴拖链设置在所述X轴直线导轨的一侧,且所述X轴拖链通过第一拖链支架与所述连接板连接。In one of the embodiments, the X-axis motion module further includes an X-axis drag chain and a first drag chain bracket; the X-axis drag chain is arranged on one side of the X-axis linear guide rail, and the X-axis The drag chain is connected to the connecting plate through the first drag chain bracket.
在其中一个实施例中,所述Y轴直线电机为具有两个动子的轴式直线电机,两个动子分别为第一动子和第二动子;In one of the embodiments, the Y-axis linear motor is an axial linear motor with two movers, and the two movers are respectively a first mover and a second mover;
所述滑座的数量为两个,分别为第一滑座和第二滑座;The number of the sliding seats is two, which are respectively the first sliding seat and the second sliding seat;
所述第一滑座与所述Y轴直线电机的第一动子相连接,所述第一动子带动所述第一滑座沿所述Y轴直线导轨同步做往复运动;所述第二滑座与所述Y轴直线电机的第二动子相连接,所述第二动子带动所述第二滑座沿所述Y轴直线导轨同步做往复运动。The first slider is connected with the first mover of the Y-axis linear motor, and the first mover drives the first slider to reciprocate synchronously along the Y-axis linear guide rail; the second The sliding seat is connected with the second mover of the Y-axis linear motor, and the second mover drives the second sliding seat to reciprocate synchronously along the Y-axis linear guide rail.
在其中一个实施例中,所述第一滑座和/或所述第二滑座上安装有接近开关。In one of the embodiments, a proximity switch is installed on the first sliding seat and/or the second sliding seat.
在其中一个实施例中,所述Y轴运动模组还包括Y轴拖链和第二拖链支架,所述Y轴拖链与所述第二拖链支架一一对应设置;In one of the embodiments, the Y-axis movement module further includes a Y-axis towline and a second towline bracket, and the Y-axis towline and the second towline bracket are provided in one-to-one correspondence;
所述Y轴拖链的数量为两条,两条所述Y轴拖链分别设置在所述Y轴直线导轨的一侧;其中一条所述Y轴拖链通过所述第二拖链支架连接至所述第一滑座,另一条所述Y轴拖链通过所述第二拖链支架连接至所述第二滑座。The number of the Y-axis drag chains is two, and the two Y-axis drag chains are respectively arranged on one side of the Y-axis linear guide rail; one of the Y-axis drag chains is connected through the second drag chain bracket To the first sliding seat, another Y-axis drag chain is connected to the second sliding seat through the second drag chain bracket.
在其中一个实施例中,所述Z轴运动模组的数量也为两组,分别为第一Z轴运动模组和第二Z轴运动模组;In one of the embodiments, the number of the Z-axis motion modules is also two groups, namely the first Z-axis motion module and the second Z-axis motion module;
所述第一Z轴运动模组安装在所述第一滑座上,所述第二Z轴运动模组安装在所述第二滑座上。The first Z-axis motion module is mounted on the first slide, and the second Z-axis motion module is mounted on the second slide.
在其中一个实施例中,还包括光栅尺和限位开关;In one of the embodiments, it also includes a grating ruler and a limit switch;
所述X轴直线导轨和所述Y轴直线导轨上均设置有所述光栅尺;Both the X-axis linear guide rail and the Y-axis linear guide rail are provided with the grating ruler;
所述X轴直线导轨的两端均设置有所述限位开关,所述Y轴直线导轨的两端均设置有所述限位开关。Both ends of the X-axis linear guide are provided with the limit switches, and both ends of the Y-axis linear guide are provided with the limit switches.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型的直角坐标机器人,该直角坐标机器人能够实现空间三个自由度的运动,且在X轴方向和Y轴方向上采用直线电机进行驱动,并配有光栅尺作为位置检测反馈,提高了该直角坐标机器人的运行速度及定位精度。The Cartesian coordinate robot of the utility model can realize the movement of three degrees of freedom in space, and is driven by a linear motor in the X-axis direction and the Y-axis direction, and is equipped with a grating ruler as a position detection feedback, which improves the The running speed and positioning accuracy of the Cartesian robot.
附图说明Description of drawings
图1为本实用新型的直角坐标机器人一实施例的立体图;Fig. 1 is the perspective view of an embodiment of the Cartesian coordinate robot of the present utility model;
图2为图1所示直角坐标机器人的主视图;Fig. 2 is the front view of the rectangular coordinate robot shown in Fig. 1;
图3为图1所示直角坐标机器人的俯视图;Fig. 3 is the top view of the rectangular coordinate robot shown in Fig. 1;
图4为图1所示直角坐标机器人的侧视图。Fig. 4 is a side view of the Cartesian robot shown in Fig. 1 .
具体实施方式Detailed ways
为了使本实用新型的技术方案更加清楚,以下结合附图,对本实用新型的直角坐标机器人作进一步详细的说明。应当理解,此处所描述的具体实施例仅用以解释本实用新型并不用于限定本实用新型。In order to make the technical solution of the utility model clearer, the Cartesian coordinate robot of the utility model will be further described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the utility model and are not intended to limit the utility model.
参见图1至图4,如图1所示,本实用新型一实施例的直角坐标机器人,包括X轴运动模组1、Y轴运动模组2和Z轴运动模组3,且X轴运动模组1、Y轴运动模组2和Z轴运动模组3相互垂直设置,这样使得该直角坐标机器人能够实现三个自由度的运动。Referring to Fig. 1 to Fig. 4, as shown in Fig. 1, the Cartesian coordinate robot of one embodiment of the present invention includes an X-axis motion module 1, a Y-axis motion module 2 and a Z-axis motion module 3, and the X-axis motion The module 1, the Y-axis motion module 2 and the Z-axis motion module 3 are arranged perpendicular to each other, so that the Cartesian robot can realize three degrees of freedom of motion.
其中,X轴运动模组1包括X轴直线电机、X轴直线导轨、连接板和立柱。X轴直线电机的定子的两侧均设置有X轴直线导轨,且每个X轴直线导轨上均设置有第一滑块,第一滑块与其对应的X轴直线导轨的轨道滑动连接。在本实施例中,为实现安装的稳定性及平衡性,每个X轴直线导轨上均设置有两个第一滑块。Wherein, the X-axis motion module 1 includes an X-axis linear motor, an X-axis linear guide rail, a connecting plate and a column. Both sides of the stator of the X-axis linear motor are provided with X-axis linear guide rails, and each X-axis linear guide rail is provided with a first slider, which is slidably connected to the track of the corresponding X-axis linear guide rail. In this embodiment, in order to achieve stability and balance of installation, two first sliders are arranged on each X-axis linear guide rail.
连接板架设在两个X轴直线导轨的第一滑块上,即连接板的一端与其中一个X轴直线导轨上的两个第一滑块固定连接,连接板的另一端与另一个X轴直线导轨上的两个第一滑块固定连接,这样使得连接板的受力均衡,保证了运动过程中的可靠性。立柱固定在连接板上,连接板与X轴直线电机的动子连接,X轴直线电机的动子带动连接板沿X轴直线导轨滑动,从而带动立柱沿X轴直线导轨同步做往复运动,实现X轴方向的运动。The connecting plate is erected on the first sliders of the two X-axis linear guides, that is, one end of the connecting plate is fixedly connected to the two first sliders on one of the X-axis linear guides, and the other end of the connecting plate is connected to the other X-axis linear guide. The two first sliders on the linear guide rail are fixedly connected, so that the force on the connecting plate is balanced, and the reliability during the movement is guaranteed. The column is fixed on the connecting plate, and the connecting plate is connected with the mover of the X-axis linear motor. The mover of the X-axis linear motor drives the connecting plate to slide along the X-axis linear guide rail, thereby driving the column to reciprocate synchronously along the X-axis linear guide rail, realizing Movement in the X-axis direction.
Y轴运动模组2设置在立柱上,使得Y轴运动模组2能够同时沿X轴方向运动。本实施例中Y轴运动模组2包括Y轴直线电机22、Y轴直线导轨23和滑座。Y轴直线电机22的定子两侧均设置有Y轴直线导轨23,每个Y轴直线导轨23上均设置有第二滑块,第二滑块与其对应的Y轴直线导轨23的轨道滑动连接。The Y-axis motion module 2 is arranged on the column, so that the Y-axis motion module 2 can move along the X-axis direction at the same time. In this embodiment, the Y-axis motion module 2 includes a Y-axis linear motor 22 , a Y-axis linear guide rail 23 and a sliding seat. Both sides of the stator of the Y-axis linear motor 22 are provided with Y-axis linear guide rails 23, and each Y-axis linear guide rail 23 is provided with a second slider, which is slidingly connected to the track of the corresponding Y-axis linear guide rail 23. .
滑座架设在两个Y轴直线导轨23的第二滑块上,即滑座的一端固定在其中一个Y轴直线导轨23上的第二滑块上,滑座的另一端固定在另一个Y轴直线导轨23上的第二滑块上。Y轴直线电机22的动子与滑座连接,Y轴直线电机22的动子带动滑座沿Y轴直线导轨23同步做往复运动,实现Y轴方向的运动。The sliding seat is mounted on the second slider of the two Y-axis linear guide rails 23, that is, one end of the sliding seat is fixed on the second slider on one of the Y-axis linear guide rails 23, and the other end of the sliding seat is fixed on the other Y-axis linear guide rail 23. On the second slider on the shaft linear guide rail 23. The mover of the Y-axis linear motor 22 is connected with the sliding seat, and the mover of the Y-axis linear motor 22 drives the sliding seat to reciprocate synchronously along the Y-axis linear guide rail 23 to realize the movement in the Y-axis direction.
在X轴方向和Y轴方向上采用直线电机进行驱动,使得该直角坐标机器人能够快速、准确的执行各种复杂的工作流程,提高了该直角坐标机器人的运行速度及定位精度。本实施例中的X轴直线导轨和Y轴直线导轨均采用防尘设计,可以有效地阻止铁屑等杂物进入导轨以直线电机内,确保了该直角坐标机器人安全可靠地工作。Driven by linear motors in the X-axis direction and the Y-axis direction, the Cartesian coordinate robot can quickly and accurately execute various complex work processes, and the running speed and positioning accuracy of the Cartesian coordinate robot are improved. Both the X-axis linear guide rail and the Y-axis linear guide rail in this embodiment adopt a dust-proof design, which can effectively prevent iron filings and other sundries from entering the guide rails and linear motors, ensuring the safe and reliable operation of the Cartesian robot.
Z轴运动模组3安装在滑座上,Z轴运动模组3包括电动执行器和夹持装置4,其中,电动执行器安装在滑座上,使得电动执行器能够同时沿X轴和Y轴方向做往复运动。夹持装置4设置在电动执行器上,电动执行器驱动夹持装置4沿Z轴方向同步做上下往复运动,从而实现Z轴方向的运动。The Z-axis movement module 3 is installed on the sliding seat, and the Z-axis movement module 3 includes an electric actuator and a clamping device 4, wherein the electric actuator is installed on the sliding seat so that the electric actuator can move along the X-axis and the Y-axis simultaneously. reciprocating motion in axial direction. The clamping device 4 is arranged on the electric actuator, and the electric actuator drives the clamping device 4 to synchronously reciprocate up and down along the Z-axis direction, thereby realizing the movement in the Z-axis direction.
其中,夹持装置4优选为电动抓手,该电动抓手具有带落下防止功能、夹持确认功能、自锁功能、工件尺寸识别功能及装卸检测功能等。在实际的使用过程中,可以通过更换电动抓手的型号实现不同形状工件的抓取。而且,通过采用电动抓手代替原有的机械执行装置(如机械抓手等),可以根据实际需要对夹紧力进行实时地调控,提高了抓取的可靠性,并保证了工件不被损坏。在使用的过程中,电动抓手的内置电机可以带动夹持装置的张开和闭合,从而实现地工件的抓取。Wherein, the clamping device 4 is preferably an electric gripper, and the electric gripper has functions such as belt drop prevention, clamping confirmation, self-locking, workpiece size recognition, loading and unloading detection, and the like. In the actual use process, the gripping of workpieces of different shapes can be achieved by changing the model of the electric gripper. Moreover, by using electric grippers instead of the original mechanical actuators (such as mechanical grippers, etc.), the clamping force can be regulated in real time according to actual needs, which improves the reliability of gripping and ensures that the workpiece is not damaged . In the process of use, the built-in motor of the electric gripper can drive the opening and closing of the clamping device, so as to realize the grabbing of ground workpieces.
本实施例中的电动执行器可以是电缸等驱动装置,包括步进电机、同步齿形带和滚珠丝杆副;步进电机驱动同步齿形带转动,同步齿形带带动滚珠丝杆副沿Z轴做上下往复运动,将步进电机的旋转运动转化为滚珠丝杆副的直线运动。与传统的齿轮齿条传动等直线运动装置相比较,电动执行器具有相应时间快等特点,并且可以通过反馈系统对速度、位置及推力等参数进行精确的控制,提高了控制精度。The electric actuator in this embodiment can be a driving device such as an electric cylinder, including a stepping motor, a synchronous toothed belt and a ball screw pair; the stepping motor drives the synchronous toothed belt to rotate, and the synchronous toothed belt drives the ball screw pair Do up and down reciprocating motion along the Z axis, convert the rotary motion of the stepper motor into the linear motion of the ball screw pair. Compared with traditional linear motion devices such as rack and pinion drives, electric actuators have the characteristics of fast response time, and can accurately control parameters such as speed, position, and thrust through a feedback system, improving control accuracy.
为了满足各种工况的需求,X轴运动模组1、Y轴运动模组2及Z轴运动模组3可以单独进行工作,也可以通过简单的程序控制实现协同工作。根据具体的工况需求,本实用新型的直角坐标机器人可以是悬臂式或龙门式。In order to meet the needs of various working conditions, the X-axis motion module 1, the Y-axis motion module 2 and the Z-axis motion module 3 can work independently, or they can work together through simple program control. According to specific working conditions, the Cartesian robot of the present invention can be a cantilever type or a gantry type.
作为一种可实施方式,X轴运动模组1的数量为两组,分别为第一X轴运动模组和第二X轴运动模组,且第一X轴运动模组与第二X轴运动模组平行间隔设置。即X轴直线电机的数量为两个,分别为第一X轴直线电机11和第二X轴直线电机12,第一X轴直线电机11与第二X轴直线电机12平行间隔设置。X轴直线导轨包括为第一X轴直线导轨13和第二X轴直线导轨14,第一X轴直线导轨13设置在第一X轴直线电机11的两侧。As a possible implementation, the number of X-axis motion modules 1 is two groups, which are respectively the first X-axis motion module and the second X-axis motion module, and the first X-axis motion module and the second X-axis motion module Movement module parallel interval setting. That is, there are two X-axis linear motors, namely the first X-axis linear motor 11 and the second X-axis linear motor 12 , and the first X-axis linear motor 11 and the second X-axis linear motor 12 are arranged in parallel and spaced apart. The X-axis linear guide rail includes a first X-axis linear guide rail 13 and a second X-axis linear guide rail 14 , and the first X-axis linear guide rail 13 is arranged on both sides of the first X-axis linear motor 11 .
第一X轴直线电机11的动子带动第一X轴运动模组上的连接板运动,从而带动第一X轴运动模组上的立柱17沿第一X轴直线导轨13同步做前后往复运动。第二X轴直线导轨14设置在第二X轴直线电机12的两侧,第二X轴直线电机12的动子带动第二X轴运动模组上的连接板运动,使得第二X轴运动模组上的立柱18能够沿第二X轴直线导轨14的同步做前后往复运动。The mover of the first X-axis linear motor 11 drives the connecting plate on the first X-axis motion module to move, thereby driving the column 17 on the first X-axis motion module to reciprocate synchronously back and forth along the first X-axis linear guide rail 13 . The second X-axis linear guide rail 14 is arranged on both sides of the second X-axis linear motor 12, and the mover of the second X-axis linear motor 12 drives the connecting plate on the second X-axis motion module to move, so that the second X-axis moves The column 18 on the module can reciprocate back and forth synchronously along the second X-axis linear guide rail 14 .
Y轴运动模组2的一端架设在第一X轴运动模组的立柱17上,Y轴运动模组的另一端架设在第二X轴运动模组的立柱18上。第一X轴运动模组、Y轴运动模组2和第二X轴运动模组形成龙门框架,结构简单、装配及维护方便,且扩展性强。本实施例中,可以通过简单的程序控制使得第一X轴直线电机11和第二X轴直线电机12同步运动,从而实现龙门框架在X轴方向上的整体移动。One end of the Y-axis motion module 2 is erected on the column 17 of the first X-axis motion module, and the other end of the Y-axis motion module is erected on the column 18 of the second X-axis motion module. The first X-axis motion module, the Y-axis motion module 2 and the second X-axis motion module form a gantry frame, which has a simple structure, convenient assembly and maintenance, and strong expandability. In this embodiment, the first X-axis linear motor 11 and the second X-axis linear motor 12 can move synchronously through simple program control, so as to realize the overall movement of the gantry frame in the X-axis direction.
较优地,X轴运动模组1还包括第一底座15和第二底座16,且第一底座15和第二底座16的剖面呈U形。第一X轴运动模组的X轴直线电机的定子设置在第一底座15内,第一X轴运动模组的X轴直线导轨分别设置在第一底座15上。即第一X轴直线导轨13设置在第一底座15上,第一X轴直线电机11的定子设置在第一底座15内,优选的,第一X轴直线电机11的定子置于第一底座15的U形槽内,第一X轴直线导轨13设置在第一底座15的U形槽的边缘上。Preferably, the X-axis movement module 1 further includes a first base 15 and a second base 16 , and the first base 15 and the second base 16 are U-shaped in section. The stator of the X-axis linear motor of the first X-axis motion module is arranged in the first base 15 , and the X-axis linear guide rails of the first X-axis motion module are respectively arranged on the first base 15 . That is, the first X-axis linear guide rail 13 is arranged on the first base 15, and the stator of the first X-axis linear motor 11 is arranged in the first base 15. Preferably, the stator of the first X-axis linear motor 11 is placed on the first base In the U-shaped groove of 15 , the first X-axis linear guide rail 13 is arranged on the edge of the U-shaped groove of the first base 15 .
相应的,第二X轴运动模组的X轴直线电机的定子设置在第二底座16内,第二X轴运动模组的X轴直线导轨分别设置在第二底座16上。即第二X轴直线导轨12设置在第二底座16上,第二X轴直线电机12的定子设置在第二底座16内,优选的,第二X轴直线电机12的定子置于第二底座16的U形槽内,第二X轴直线导轨14设置在第二底座16的U形槽的边缘上。Correspondingly, the stator of the X-axis linear motor of the second X-axis motion module is disposed in the second base 16 , and the X-axis linear guide rails of the second X-axis motion module are respectively disposed on the second base 16 . That is, the second X-axis linear guide rail 12 is arranged on the second base 16, and the stator of the second X-axis linear motor 12 is arranged in the second base 16. Preferably, the stator of the second X-axis linear motor 12 is placed on the second base In the U-shaped groove of 16 , the second X-axis linear guide rail 14 is arranged on the edge of the U-shaped groove of the second base 16 .
当然,在其他实施例中,可以通过增加第一底座15和第二底座16的数量来扩展该直角坐标机器人在X轴方向上的工作长度。还可以在第一底座15和第二底座16上增加龙门框架的数量来实现更多夹持装置协同工作,即相应的增加立柱、Y轴运动模组和Z轴运动模组的数量,实现更加复杂的工作流程。Of course, in other embodiments, the working length of the Cartesian robot in the X-axis direction can be extended by increasing the number of the first base 15 and the second base 16 . It is also possible to increase the number of gantry frames on the first base 15 and the second base 16 to realize the cooperative work of more clamping devices, that is, correspondingly increase the number of columns, Y-axis motion modules and Z-axis motion modules to achieve more Complex workflow.
作为一种可实施方式,Y轴运动模组2还包括横梁21,横梁21水平地架设在第一X轴运动模组的立柱17和第二X轴运动模组的立柱18上。横梁21的剖面也呈U形,Y轴直线电机22的定子置于横梁21内,Y轴直线导轨23分别设置在横梁21上。优选的,Y轴直线电机22的定子置于横梁21的U形槽内,Y轴直线导轨23分别设置在横梁21的U形槽的边缘上。这样,确保了Y轴直线电机和Y轴直线导轨运动的稳定性和可靠性。As a possible implementation, the Y-axis motion module 2 further includes a beam 21 , and the beam 21 is horizontally erected on the column 17 of the first X-axis motion module and the column 18 of the second X-axis motion module. The cross-section of the beam 21 is also U-shaped, the stator of the Y-axis linear motor 22 is placed in the beam 21 , and the Y-axis linear guide rails 23 are respectively arranged on the beam 21 . Preferably, the stator of the Y-axis linear motor 22 is placed in the U-shaped groove of the beam 21 , and the Y-axis linear guide rails 23 are respectively arranged on the edges of the U-shaped groove of the beam 21 . In this way, the stability and reliability of the movement of the Y-axis linear motor and the Y-axis linear guide rail are ensured.
为简化该直角坐标机器人的加工过程,本实施例中的第一底座15、第二底座16和横梁21采用相同的结构设计。且底座和横梁采用高强度的铝合金型材通过切削加工而成,具有良好的抗震性能,保证了各个运动模组运行的可靠性。In order to simplify the machining process of the rectangular coordinate robot, the first base 15, the second base 16 and the beam 21 in this embodiment adopt the same structural design. Moreover, the base and beam are made of high-strength aluminum alloy profiles through cutting, which has good shock resistance and ensures the reliability of the operation of each movement module.
较优地,Y轴直线电机22为具有两个动子的轴式直线电机,两个动子分别为第一动子和第二动子。滑座的数量为两个,两个滑座分别为第一滑座24和第二滑座25。为实现滑座的有效固定,本实施例中,每个Y轴直线导轨23上均设置有两个第二滑块,第二滑块与其对应的Y轴直线导轨滑动连接。即每个滑座均同时连接至两个第二滑块,保证滑座运行的稳定性及平衡性。Preferably, the Y-axis linear motor 22 is an axial linear motor with two movers, and the two movers are respectively a first mover and a second mover. There are two slide seats, and the two slide seats are the first slide seat 24 and the second slide seat 25 respectively. In order to effectively fix the sliding seat, in this embodiment, each Y-axis linear guide rail 23 is provided with two second sliders, and the second sliders are slidably connected to the corresponding Y-axis linear guide rail. That is, each sliding seat is connected to two second sliding blocks at the same time, so as to ensure the stability and balance of the running of the sliding seat.
其中,第一滑座24的一端固定在其中一个Y轴直线导轨23的第二滑块上,第一滑座24的另一端固定在另一个Y轴直线导轨23的第二滑块上,且第一滑座24与Y轴直线电机22的第一动子连接,Y轴直线电机22的第一动子带动第一滑座24沿Y轴直线导轨23同步做往复运动。Wherein, one end of the first sliding seat 24 is fixed on the second slider of one of the Y-axis linear guide rails 23, and the other end of the first sliding seat 24 is fixed on the second slider of the other Y-axis linear guide rail 23, and The first sliding seat 24 is connected with the first mover of the Y-axis linear motor 22 , and the first mover of the Y-axis linear motor 22 drives the first sliding seat 24 to reciprocate synchronously along the Y-axis linear guide rail 23 .
第二滑座25的一端固定在其中一个Y轴直线导轨23的第二滑块上,第二滑座25的另一端固定在另一个Y轴直线导轨23的第二滑块上,且第二滑座25与Y轴直线电机22的第二动子连接,Y轴直线电机22的第二动子带动第二滑座25沿Y轴直线导轨同步做往复运动。One end of the second slider 25 is fixed on the second slider of one of the Y-axis linear guides 23, and the other end of the second slider 25 is fixed on the second slider of the other Y-axis linear guide 23, and the second The sliding seat 25 is connected with the second mover of the Y-axis linear motor 22, and the second mover of the Y-axis linear motor 22 drives the second sliding seat 25 to reciprocate synchronously along the Y-axis linear guide rail.
作为一种可实施方式,Z轴运动模组3的数量为两组,分别为第一Z轴运动模组和第二Z轴运动模组。即电动执行器的数量为两个,分别为第一电动执行器31和第二电动执行器32,夹持装置4与电动执行器一一对应设置,即夹持装置4的数量也为两个,其中一个夹持装置4安装在第一电动执行器31上,另一个夹持装置4安装在第二电动执行器32上,电动执行器驱动夹持装置4在Z轴方向上做上下往复运动。As a possible implementation, the number of Z-axis motion modules 3 is two groups, which are the first Z-axis motion module and the second Z-axis motion module. That is to say, there are two electric actuators, namely the first electric actuator 31 and the second electric actuator 32, and the clamping device 4 is provided in one-to-one correspondence with the electric actuators, that is, the number of the clamping device 4 is also two. , one of the clamping devices 4 is installed on the first electric actuator 31, and the other clamping device 4 is installed on the second electric actuator 32, and the electric actuator drives the clamping device 4 to reciprocate up and down in the Z-axis direction .
第一Z轴运动模组安装在第一滑座24上,即第一电动执行器31安装在第一滑座24上。第二Z轴运动模组安装在第二滑座25上,即第二电动执行器32安装在第二滑座25上。这样,Y轴直线电机22的第一动子带动第一滑座24在Y轴方向上运动,从而使得第一电动执行器31以及安装在第一电动执行器31上的夹持装置4能够在Y轴方向上做左右往复运动。Y轴直线电机22的第二动子带动第二滑座25在Y轴方向上运动,从而使得第二电动执行器32以及安装在第二电动执行器32上的夹持装置4能够在Y轴方向上做左右往复运动。The first Z-axis movement module is installed on the first sliding seat 24 , that is, the first electric actuator 31 is installed on the first sliding seat 24 . The second Z-axis motion module is installed on the second sliding seat 25 , that is, the second electric actuator 32 is installed on the second sliding seat 25 . In this way, the first mover of the Y-axis linear motor 22 drives the first sliding seat 24 to move in the Y-axis direction, so that the first electric actuator 31 and the clamping device 4 installed on the first electric actuator 31 can move in the direction of the Y-axis. Do left and right reciprocating motion in the Y axis direction. The second mover of the Y-axis linear motor 22 drives the second sliding seat 25 to move in the Y-axis direction, so that the second electric actuator 32 and the clamping device 4 installed on the second electric actuator 32 can move in the Y-axis direction. Do left and right reciprocating motions in the direction.
本实施例中,两个夹持装置4可以单独进行工作,也可以协同工作。当两个夹持装置4需要协同工作完成复杂的工作时,通过简单的程序控制即可实现两个夹持装置的协同工作,从而提高了工作效率及控制精度。当然,夹持装置4的数量不限于两个,可以根据实际工作环境的需要进行扩展,通过设置两个以上的夹持装置实现更加复杂的工作流程。In this embodiment, the two clamping devices 4 can work independently or in cooperation. When the two clamping devices 4 need to work together to complete complex work, the cooperative work of the two clamping devices can be realized through simple program control, thereby improving work efficiency and control precision. Of course, the number of clamping devices 4 is not limited to two, and can be expanded according to the needs of the actual working environment, and a more complicated work flow can be realized by setting more than two clamping devices.
优选地,第一滑座24和/或第二滑座25上安装有接近开关33。该接近开关33可以是光电式接近开关、霍尔式接近开关或无源式接近开关等。当第一滑座24和第二滑座25的距离达到接近开关33的动作距离时,接近开关33动作,从而可以避免两个夹持装置4的碰撞,保证了运动的可靠性。Preferably, a proximity switch 33 is mounted on the first sliding seat 24 and/or the second sliding seat 25 . The proximity switch 33 may be a photoelectric proximity switch, a Hall-type proximity switch, or a passive proximity switch. When the distance between the first sliding seat 24 and the second sliding seat 25 reaches the operating distance of the proximity switch 33, the proximity switch 33 acts, thereby avoiding the collision of the two clamping devices 4 and ensuring the reliability of the movement.
较优地,还包括光栅尺5和限位开关6。X轴直线导轨和Y轴直线导轨23上均设置有光栅尺5,通过光栅尺5作为位置反馈信号,提高了运动精度与定位精度。X轴直线导轨的两端均设置有限位开关6,Y轴直线导轨22的两端均设置有限位开关6。这样可以避免X轴直线电机的动子滑脱X轴直线导轨以及Y轴直线电机的动子滑脱Y轴直线导轨,保证了运动的可靠性及安全性。作为进一步的改进,在X轴直线导轨的两端以及Y轴直线导轨的两端还设置有硬限位结构,该硬限位结构可以是挡板等,从而进一步提高了运动的可靠性。Preferably, a grating ruler 5 and a limit switch 6 are also included. Both the X-axis linear guide rail and the Y-axis linear guide rail 23 are provided with a grating scale 5, and the grating scale 5 is used as a position feedback signal to improve motion accuracy and positioning accuracy. Both ends of the X-axis linear guide rail are provided with limit switches 6 , and both ends of the Y-axis linear guide rail 22 are provided with limit switches 6 . This can prevent the mover of the X-axis linear motor from slipping off the X-axis linear guide rail and the mover of the Y-axis linear motor from slipping off the Y-axis linear guide rail, ensuring the reliability and safety of the movement. As a further improvement, a hard limit structure is provided at both ends of the X-axis linear guide rail and both ends of the Y-axis linear guide rail. The hard limit structure can be a baffle or the like, thereby further improving the reliability of the movement.
较优地,X轴运动模组1还包括X轴拖链7和第一拖链支架,X轴拖链7设置在X轴直线导轨的一侧,且X轴拖链7通过支架与连接板连接,使得X轴拖链7能够在X轴方向上随X轴直线电机动子运动。Preferably, the X-axis motion module 1 also includes an X-axis drag chain 7 and a first drag chain bracket, the X-axis drag chain 7 is arranged on one side of the X-axis linear guide rail, and the X-axis drag chain 7 passes through the support and the connecting plate connected so that the X-axis drag chain 7 can move with the X-axis linear motor mover in the X-axis direction.
Y轴运动模组2还包括Y轴拖链8和第二拖链支架,Y轴拖链8与第二拖链支架一一对应设置。Y轴拖链8的数量为两条,两条Y轴拖链8分别设置在Y轴直线导轨23的一侧。其中一条Y轴拖链8通过第二拖链支架连接至第一滑座24,使得该Y轴拖链8能够在Y轴方向上随Y轴直线电机22的第一动子运动。另一条Y轴拖链8通过拖链支架连接至第二滑座25,使得该Y轴拖链8能够在Y轴方向上随Y轴直线电机22的第二动子运动。The Y-axis motion module 2 also includes a Y-axis drag chain 8 and a second drag chain support, and the Y-axis drag chain 8 and the second drag chain support are provided in one-to-one correspondence. There are two Y-axis drag chains 8 , and the two Y-axis drag chains 8 are respectively arranged on one side of the Y-axis linear guide rail 23 . One of the Y-axis towlines 8 is connected to the first sliding seat 24 through the second towline bracket, so that the Y-axis towline 8 can move with the first mover of the Y-axis linear motor 22 in the Y-axis direction. Another Y-axis towline 8 is connected to the second sliding seat 25 through the towline bracket, so that the Y-axis towline 8 can move with the second mover of the Y-axis linear motor 22 in the Y-axis direction.
在该直角坐标机器人的工作过程中,将电源线、编码器线、电机刹车线及信号采集线等组件收纳在拖链中,可以防止电线缠绕而影响该直角坐标机器人的正常运行。而且该X轴拖链7可以随X轴直线电机的动子的运动而运动,Y轴拖链8可以随Y轴直线电机的动子的运动而运动,操作简单,易于电路的保护。During the working process of the Cartesian robot, components such as power lines, encoder lines, motor brake lines and signal acquisition lines are stored in the drag chain, which can prevent the wires from being entangled and affecting the normal operation of the Cartesian robot. Moreover, the X-axis drag chain 7 can move with the movement of the mover of the X-axis linear motor, and the Y-axis drag chain 8 can move with the movement of the mover of the Y-axis linear motor, which is easy to operate and easy to protect the circuit.
以下是本实用新型的直角坐标机器人的主要技术参数:The following are the main technical parameters of the Cartesian robot of the present utility model:
(1)各轴向的行程及定位精度(1) Travel and positioning accuracy of each axis
X轴的行程为760mm,定位精度为±0.05mm;The stroke of the X axis is 760mm, and the positioning accuracy is ±0.05mm;
Y轴的行程为818mm,定位精度为±0.05mm;The stroke of the Y axis is 818mm, and the positioning accuracy is ±0.05mm;
Z轴的行程为200mm,定位精度为±0.1mm。The stroke of the Z axis is 200mm, and the positioning accuracy is ±0.1mm.
(2)各轴向的最大运行速度(2) The maximum operating speed of each axis
X轴的最大运行速度为1m/s;The maximum running speed of the X axis is 1m/s;
Y轴的最大运行速度为2m/s;The maximum running speed of the Y axis is 2m/s;
Z轴的最大运行速度为250mm/s。The maximum running speed of the Z axis is 250mm/s.
(3)夹持装置抓取工件的重量:(3) The clamping device grabs the weight of the workpiece:
夹持装置能够抓取工件的最大重量为5kg±0.5kg。The clamping device can grab the workpiece with a maximum weight of 5kg±0.5kg.
本实用新型的直角坐标机器人,该直角坐标机器人能够实现空间三个自由度的运动,且在X轴方向和Y轴方向上采用直线电机进行驱动,提高了该直角坐标机器人的运行速度及定位精度。The Cartesian coordinate robot of the utility model can realize the movement of three degrees of freedom in space, and is driven by a linear motor in the X-axis direction and the Y-axis direction, which improves the running speed and positioning accuracy of the Cartesian coordinate robot .
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementations of the utility model, and the description thereof is relatively specific and detailed, but it should not be construed as limiting the patent scope of the utility model. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the scope of protection of the utility model patent should be based on the appended claims.
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| CN106181980A (en) * | 2016-08-30 | 2016-12-07 | 富创得科技(沈阳)有限公司 | Synchronous driven type Cartesian robot |
| CN106313020A (en) * | 2016-08-31 | 2017-01-11 | 安徽米科智能科技有限公司 | Three-axis moving and carrying manipulator |
| CN106826781A (en) * | 2017-03-16 | 2017-06-13 | 北京星和众工设备技术股份有限公司 | Coordinates robot |
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| CN106181980B (en) * | 2016-08-30 | 2018-06-19 | 上海大族富创得科技有限公司 | Synchronous driven type Cartesian robot |
| CN106181980A (en) * | 2016-08-30 | 2016-12-07 | 富创得科技(沈阳)有限公司 | Synchronous driven type Cartesian robot |
| CN106313020A (en) * | 2016-08-31 | 2017-01-11 | 安徽米科智能科技有限公司 | Three-axis moving and carrying manipulator |
| CN106826781A (en) * | 2017-03-16 | 2017-06-13 | 北京星和众工设备技术股份有限公司 | Coordinates robot |
| CN109079769A (en) * | 2018-09-03 | 2018-12-25 | 深圳市泰格自动化技术有限公司 | Both arms multiaxis gantry-type mechanical arm and the production line for using the manipulator |
| CN109108672A (en) * | 2018-09-20 | 2019-01-01 | 苏州泰科贝尔直驱电机有限公司 | A kind of double drive gantry structures |
| CN109801442A (en) * | 2019-03-15 | 2019-05-24 | 上海赟迈科贸有限公司 | A kind of three shaft mechanical arm configurations for automatic bulk food seller |
| CN110002217A (en) * | 2019-03-25 | 2019-07-12 | 中国科学院合肥物质科学研究院 | Control device and control method are carried in a kind of heating extraction of pedotheque |
| CN110002180A (en) * | 2019-05-16 | 2019-07-12 | 珠海盈致科技有限公司 | A kind of flexibility Internet of Things precision bimodulus group manufacturing platform |
| CN110682275A (en) * | 2019-08-23 | 2020-01-14 | 广东德康威尔科技有限公司 | Linear electric motor driven moves magnetic type right angle robot |
| CN111069081A (en) * | 2019-11-27 | 2020-04-28 | 广东金弘达自动化科技股份有限公司 | Camera test board |
| CN111288894A (en) * | 2020-04-13 | 2020-06-16 | 武汉吉事达科技股份有限公司 | Dual-drive X-axis operation platform system |
| CN112050767A (en) * | 2020-08-28 | 2020-12-08 | 南京昆程仕科技有限公司 | Miniature coordinate measuring machine for education edition |
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