CN204414026U - A kind of frock for core material and slicing block quick separating - Google Patents
A kind of frock for core material and slicing block quick separating Download PDFInfo
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- CN204414026U CN204414026U CN201520070895.6U CN201520070895U CN204414026U CN 204414026 U CN204414026 U CN 204414026U CN 201520070895 U CN201520070895 U CN 201520070895U CN 204414026 U CN204414026 U CN 204414026U
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- 239000011162 core material Substances 0.000 title claims abstract description 33
- 238000000926 separation method Methods 0.000 claims abstract description 26
- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种用于芯料与切片块快速分离的工装,包括水平设置的分离座,分离座截面呈L形形状,沿分离座截面方向设有供切片块安装的斜面,沿斜面长度方向下端还设有供切片块定位的限位台,限位台的宽度不大于切片块的宽度,限位台表面与斜面相互垂直,在限位台远离斜面的一侧设有卸料平台;本实用新型不仅结构简单,操作方便,而且成本低,能快速将芯料与切片块分离,实现重复使用切片块,降低成本,提高生产效率,降低工人劳动强度。
The utility model discloses a tooling for quick separation of core material and slicing blocks, which comprises a horizontally arranged separation seat, the cross section of which is L-shaped, and an inclined surface for installing the slicing blocks along the direction of the cross section of the separation seat. The lower end of the length direction is also equipped with a limit platform for the positioning of the slicing block. The width of the limit platform is not greater than the width of the slice block. The utility model is not only simple in structure, easy to operate, but also low in cost, can quickly separate the core material from the slicing block, realizes reusing the slicing block, reduces cost, improves production efficiency, and reduces labor intensity of workers.
Description
技术领域 technical field
本实用新型涉及工装,具体的说是一种用于芯料与切片块快速分离的工装。 The utility model relates to a tooling, in particular to a tooling used for fast separation of a core material and a slicing block.
背景技术 Background technique
锻造精冲孔生产过程中为了达到精密冲孔的目的,一般在压入冲头后,使用切片块反向完成芯料的切除,由于切片块外径大于冲头的小头外径,芯料切除过程中切片块与热坯料摩擦作用,冲孔完成后切片块与芯料粘结或包夹在一起,难以分离,回收利用困难,目前常用的分离方法为人工使用榔头敲击,在对切片块和芯料进行分离过程,不仅效率低,并且切片块报废率高,大部分企业将切片块定义为一次性易耗工装,随芯料当做废料处理,由于切片块使用量很大,给生产增加了成本。 In the production process of forging fine punching, in order to achieve the purpose of precision punching, generally after the punch is pressed, the slice block is used to reversely complete the removal of the core material. Since the outer diameter of the slice block is larger than the small head outer diameter of the punch, the core material During the cutting process, the sliced block rubs against the hot blank. After the punching is completed, the sliced block is bonded or sandwiched with the core material, which is difficult to separate and difficult to recycle. Currently, the commonly used separation method is manual hammering. The separation process of block and core material is not only inefficient, but also has a high scrap rate for sliced blocks. Most enterprises define sliced blocks as one-time consumable tooling, and treat core materials as waste. Due to the large amount of sliced blocks used, it is difficult for production. Increased costs.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是,针对以上现有技术的缺点,提出一种用于芯料与切片块快速分离的工装,不仅结构简单,操作方便,而且成本低,能快速将芯料与切片块分离,实现重复使用切片块,降低成本,提高生产效率,降低工人劳动强度。 The technical problem to be solved by the utility model is, aiming at the above shortcomings of the prior art, a tool for quickly separating the core material from the slicing block is proposed. The slices are separated to realize the reuse of the slices, reduce the cost, improve the production efficiency and reduce the labor intensity of the workers.
为了解决上述技术问题,本实用新型的技术方案是通过以下方式实现的:一种用于芯料与切片块快速分离的工装,包括水平设置的分离座,分离座截面呈L形形状,沿分离座截面方向设有供切片块安装的斜面,沿斜面长度方向下端还设有供切片块定位的限位台,限位台的宽度不大于切片块的宽度,限位台表面与斜面相互垂直,在限位台远离斜面的一侧设有卸料平台。 In order to solve the above-mentioned technical problems, the technical solution of the present utility model is realized in the following way: a tool for quick separation of the core material and the sliced block, including a horizontally arranged separation seat, the cross section of which is L-shaped, along the separation The section direction of the seat is provided with a slope for the installation of the slice block, and a limit platform for the positioning of the slice block is also provided at the lower end along the length direction of the slope. A discharge platform is provided on the side of the limiting platform away from the slope.
这样,通过本实用新型的技术方案,设置分离座,且分离座上设置供切片块安装的斜面和限位台,通过压机对芯料施加压力,使芯料与切片块快速分离,通过倾斜的斜面,使芯料与切片块在水平面上产生高度差,便于压机单独对芯料施加压力,减少对切片块的损伤,提高切片块的使用寿命,节约成本,能重复使用切片块,节约成本,降低工人劳动强度,提高工作效率,并且该工装使用寿命长。 In this way, through the technical scheme of the utility model, a separation seat is provided, and an inclined surface and a limit table for the installation of the slicing block are arranged on the separation seat, and the core material is exerted pressure on the core material through the press, so that the core material and the slicing block are quickly separated. The inclined surface makes the core material and the slice block produce a height difference on the horizontal plane, which is convenient for the press to apply pressure to the core material alone, reduces damage to the slice block, improves the service life of the slice block, saves costs, and can reuse the slice block, saving Cost, reduce labor intensity of workers, improve work efficiency, and the tooling has a long service life.
本实用新型进一步限定的技术方案是: The technical scheme that the utility model is further limited is:
前述的用于芯料与切片块快速分离的工装,在限位台与斜面交接的位置还设有让位槽,设置让位槽,能避免在冲压时对切片块刃口的损伤,不影响再次使用,节约成本,增加其使用寿命。 The aforementioned tooling used for quick separation of the core material and the slicing block is also provided with a relief groove at the position where the limit table and the inclined surface meet, and the setting of the relief groove can avoid damage to the cutting edge of the slicing block during stamping, without affecting Reuse, save cost and increase its service life.
前述的用于芯料与切片块快速分离的工装,斜面与水平面的夹角为60-85°,通过倾斜的斜面,使芯料与切片块在水平面上产生高度差,便于压机单独对芯料施加压力,减少对切片块的损伤,提高切片块的使用寿命,节约成本。 The aforementioned tooling used for quick separation of the core material and the slicing block, the angle between the inclined plane and the horizontal plane is 60-85°, and the height difference between the core material and the slicing block on the horizontal plane is generated through the inclined inclined plane, which is convenient for the press to align the core alone The material exerts pressure to reduce the damage to the slicing block, improve the service life of the slicing block and save costs.
前述的用于芯料与切片块快速分离的工装,分离座上端面低于位于斜面上的切片块。 In the foregoing tooling used for quick separation of the core material and the slicing block, the upper end surface of the separation seat is lower than the slicing block on the slope.
本实用新型的有益效果是:设置分离座,且分离座上设置供切片块安装的斜面和限位台,通过压机对芯料施加压力,使芯料与切片块快速分离,通过倾斜的斜面,使芯料与切片块在水平面上产生高度差,便于压机单独对芯料施加压力,减少对切片块的损伤,提高切片块的使用寿命,节约成本,能重复使用切片块,节约成本,降低工人劳动强度,提高工作效率,并且该工装使用寿命长;设置让位槽,能避免在冲压时对切片块刃口的损伤,不影响再次使用,节约成本,增加其使用寿命。 The beneficial effects of the utility model are as follows: a separation seat is provided, and an inclined surface and a limit table for the installation of the slicing block are arranged on the separating seat, and the pressure is applied to the core material through the press, so that the core material and the slicing block are quickly separated, and the inclined surface , so that there is a height difference between the core material and the slicing block on the horizontal plane, which is convenient for the press to apply pressure to the core material alone, reducing damage to the slicing block, improving the service life of the slicing block, saving costs, and reusing the slicing block, saving costs. The labor intensity of the workers is reduced, the work efficiency is improved, and the service life of the tool is long; the setting of the relief groove can avoid damage to the cutting edge of the slicing block during stamping, does not affect reuse, saves costs, and increases its service life.
附图说明 Description of drawings
图1为本实用新型的主视图; Fig. 1 is the front view of the utility model;
图2为本实用新型的结构示意图; Fig. 2 is the structural representation of the utility model;
其中:1-分离座,2-斜面,3-限位台,4-让位槽,5-卸料平台,6-压机。 Among them: 1-separation seat, 2-incline, 3-limiting platform, 4-giving way groove, 5-unloading platform, 6-press.
具体实施方式 Detailed ways
下面对本实用新型做进一步的详细说明: The utility model is described in further detail below:
实施例1Example 1
本实施例提供的一种用于芯料与切片块快速分离的工装,包括水平设置的分离座1,分离座1截面呈L形形状,沿分离座1截面方向设有供切片块安装的斜面2,沿斜面2长度方向下端还设有供切片块定位的限位台3,限位台3的宽度不大于切片块的宽度,限位台3表面与斜面2相互垂直,在限位台3远离斜面2的一侧设有卸料平台5,分离座1正上方设置压机6; The tooling provided in this embodiment for the quick separation of the core material and the slicing block includes a horizontally arranged separation seat 1, the cross section of which is L-shaped, and an inclined surface for the slicing block to be installed along the cross-sectional direction of the separation seat 1 2. The lower end along the length direction of the slope 2 is also provided with a limiter 3 for the positioning of the slicing block. The width of the limiter 3 is not greater than the width of the slicer. The surface of the limiter 3 is perpendicular to the slope 2. A discharge platform 5 is provided on the side away from the slope 2, and a press 6 is provided directly above the separation seat 1;
在限位台3与斜面2交接的位置还设有让位槽4,设置让位槽,能避免在冲压时对切片块刃口的损伤,不影响再次使用,节约成本,增加其使用寿命;斜面2与水平面的夹角为78°,通过倾斜的斜面,使芯料与切片块在水平面上产生高度差,便于压机单独对芯料施加压力,减少对切片块的损伤,提高切片块的使用寿命,节约成本;分离座1上端面低于位于斜面2上的切片块。 There is also a relief groove 4 at the junction of the limit table 3 and the inclined surface 2, which can avoid damage to the cutting edge of the slicing block during stamping, does not affect reuse, saves costs, and increases its service life; The included angle between inclined plane 2 and the horizontal plane is 78°. Through the inclined inclined plane, the height difference between the core material and the slicing block will be generated on the horizontal plane, which is convenient for the press to apply pressure to the core material alone, reducing damage to the slicing block and improving the stability of the slicing block. The service life is long and the cost is saved; the upper end surface of the separation base 1 is lower than the slicing block located on the inclined plane 2.
这样通过本实用新型的技术方案,不仅结构简单,操作方便,而且成本低,能快速将芯料与切片块分离,实现重复使用切片块,降低成本,提高生产效率,降低工人劳动强度。 In this way, the technical scheme of the utility model not only has a simple structure, is convenient to operate, but also has low cost, and can quickly separate the core material from the slicing block, realizes the reuse of the slicing block, reduces costs, improves production efficiency, and reduces labor intensity of workers.
以上实施例仅为说明本实用新型的技术思想,不能以此限定本实用新型的保护范围,凡是按照本实用新型提出的技术思想,在技术方案基础上所做的任何改动,均落入本实用新型保护范围之内。 The above embodiments are only to illustrate the technical ideas of the utility model, and cannot limit the protection scope of the utility model with this. Any changes made on the basis of the technical solutions according to the technical ideas proposed by the utility model all fall into the scope of the utility model. within the scope of the new protection.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520070895.6U CN204414026U (en) | 2015-01-30 | 2015-01-30 | A kind of frock for core material and slicing block quick separating |
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| CN201520070895.6U CN204414026U (en) | 2015-01-30 | 2015-01-30 | A kind of frock for core material and slicing block quick separating |
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| CN204414026U true CN204414026U (en) | 2015-06-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025175804A1 (en) * | 2024-02-22 | 2025-08-28 | 珠海纳思达企业管理有限公司 | Chip dismounting clamp, dismounting assembly, and chip dismounting method |
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- 2015-01-30 CN CN201520070895.6U patent/CN204414026U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025175804A1 (en) * | 2024-02-22 | 2025-08-28 | 珠海纳思达企业管理有限公司 | Chip dismounting clamp, dismounting assembly, and chip dismounting method |
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Granted publication date: 20150624 |