CN204412548U - A kind of Novel coating head of coating machine - Google Patents
A kind of Novel coating head of coating machine Download PDFInfo
- Publication number
- CN204412548U CN204412548U CN201420807186.7U CN201420807186U CN204412548U CN 204412548 U CN204412548 U CN 204412548U CN 201420807186 U CN201420807186 U CN 201420807186U CN 204412548 U CN204412548 U CN 204412548U
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- 239000011248 coating agent Substances 0.000 title claims abstract description 96
- 238000000576 coating method Methods 0.000 title claims abstract description 96
- 239000000463 material Substances 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 26
- 230000008859 change Effects 0.000 abstract description 6
- 238000004140 cleaning Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
Abstract
本实用新型公开了一种涂布机的新型涂布头，其技术方案的要点是包括有机架，在机架上设有导轨及能沿导轨水平滑动的涂布辊安装板，所述涂布辊安装板上设有用于给基材涂涂料的涂布辊和带动所述涂布辊转动的传动轮，所述机架上还设有驱动所述涂布辊安装板沿所述导轨水平滑动的气缸和与所述涂布辊外表面贴合用来为所述基材导向的导向辊。本实用新型涂布头通过将导向辊固定在机架上，用气缸来控制涂布辊部分通过滑块在导轨移动，当机器启动或停止时，电磁阀控制气缸将涂布辊与基材分离，而基材包覆的导向辊位置不会改变，这样基材的张力也会很稳定，而且涂布辊移动距离可以增大，从而增大了操作空间，方便清洁。
The utility model discloses a new type coating head of a coating machine. The key point of the technical proposal is to include a frame, on which a guide rail and a coating roller mounting plate capable of sliding horizontally along the guide rail are arranged. The cloth roller mounting plate is provided with a coating roller for coating the substrate and a transmission wheel that drives the coating roller to rotate, and the frame is also provided with a drive wheel to drive the coating roller mounting plate horizontally along the guide rail. A sliding air cylinder and a guide roller attached to the outer surface of the coating roller are used to guide the substrate. The coating head of the utility model fixes the guide roller on the frame, and uses the cylinder to control the coating roller part to move on the guide rail through the slider. When the machine starts or stops, the solenoid valve controls the cylinder to separate the coating roller from the substrate. , and the position of the guide roller covered by the substrate will not change, so the tension of the substrate will be very stable, and the moving distance of the coating roller can be increased, thereby increasing the operating space and facilitating cleaning.
Description
【技术领域】【Technical field】
本实用新型涉及一种涂布机的涂布头，尤其是涉及一种涂布辊可以移动的新型涂布头。The utility model relates to a coating head of a coating machine, in particular to a novel coating head with movable coating rollers.
【背景技术】【Background technique】
涂布是基材生产过程中的一个重要工序，主要过程就是将制作好的糊状浆料，均匀、连续的涂覆在基材上，并保证涂布厚度的一致性，将涂布厚度控制在工艺要求的公差范围内。Coating is an important process in the production process of the substrate. The main process is to uniformly and continuously coat the prepared paste slurry on the substrate, and to ensure the consistency of the coating thickness, and to control the coating thickness. within the tolerance range required by the process.
现有的双面涂布机的涂布头为涂布辊固定、导向辊活动的结构。该结构的缺点为：当机器启动或停止时，导向辊需要移动与涂布辊压合或者分离，此时包覆在导向辊上的基材张力会发生明显的变化，基材容易被涂布辊卷入导致急停。另外操作空间小不方便清洁、对涂布精度以及基材耗损影响也较大。The coating head of the existing double-sided coating machine is a structure in which the coating roller is fixed and the guide roller is movable. The disadvantage of this structure is: when the machine starts or stops, the guide roller needs to move to press or separate from the coating roller. At this time, the tension of the substrate covered on the guide roller will change significantly, and the substrate will be easily coated. Roll entanglement causes emergency stop. In addition, the small operating space is not convenient for cleaning, and it also has a great impact on coating accuracy and substrate wear.
本实用新型就是基于这种情况作出的。The utility model is made based on this situation.
【实用新型内容】【Content of utility model】
本实用新型目的是克服了现有技术的不足，提供一种固定导向辊而移动涂布辊来解决张力变化大及操作空间小不方便清洁等问题的涂布机的新型涂布头。The purpose of the utility model is to overcome the deficiencies of the prior art and provide a new type of coating head for a coating machine that fixes the guide roller and moves the coating roller to solve the problems of large tension changes, small operating space and inconvenient cleaning.
本实用新型是通过以下技术方案实现的：The utility model is achieved through the following technical solutions:
一种涂布机的新型涂布头，其特征在于：包括有机架1，所述机架1上设有导轨2及能沿所述导轨2水平滑动的涂布辊安装板3，所述涂布辊安装板3上设有用于给基材7涂涂料的涂布辊4和带动所述涂布辊4转动传动轮5，所述机架1上还设有驱动所述涂布辊安装板3沿所述导轨2水平滑动的气缸6和与所述涂布辊4外表面贴合用来为所述基材7导向的导向辊8。A novel coating head of a coating machine is characterized in that: it includes a frame 1, the frame 1 is provided with a guide rail 2 and a coating roller mounting plate 3 that can slide horizontally along the guide rail 2, the The coating roller mounting plate 3 is provided with a coating roller 4 for coating the base material 7 and drives the coating roller 4 to rotate the drive wheel 5, and the frame 1 is also provided with a driving wheel for installing the coating roller. The plate 3 slides horizontally along the guide rail 2 with the air cylinder 6 and the guide roller 8 attached to the outer surface of the coating roller 4 for guiding the substrate 7 .
如上所述涂布机的新型涂布头，其特征在于：所述的气缸6为双行程气缸。The novel coating head of the above coating machine is characterized in that the cylinder 6 is a double-stroke cylinder.
如上所述涂布机的新型涂布头，其特征在于：所述的导向辊8为两个，分别设在所述涂布辊4外表面的上下两侧。The novel coating head of the coating machine as described above is characterized in that there are two guide rollers 8, which are respectively arranged on the upper and lower sides of the outer surface of the coating roller 4.
如上所述涂布机的新型涂布头，其特征在于：所述的导向辊8的尾部设有用于微调导向辊8的调节手柄9。The new coating head of the coating machine as described above is characterized in that: the tail of the guide roller 8 is provided with an adjustment handle 9 for fine-tuning the guide roller 8 .
如上所述涂布机的新型涂布头，其特征在于：所述涂布辊安装板3底部设有用于定位所述涂布辊安装板3的定位块11。The new coating head of the coating machine as described above is characterized in that: the bottom of the coating roller mounting plate 3 is provided with a positioning block 11 for positioning the coating roller mounting plate 3 .
与现有技术相比，本实用新型有如下优点：Compared with the prior art, the utility model has the following advantages:
1、本实用新型涂布头通过将导向辊固定在机架上，用气缸来控制涂布辊部分通过滑块在导轨移动，当机器启动或停止时，电磁阀控制气缸将涂布辊与基材分离，而基材包覆的导向辊位置不会改变，这样基材的张力也会很稳定，而且涂布辊移动距离可以增大从而增大了涂布辊的操作空间，方便清洁。不仅提高了涂布机的生产效率，也减少因启动或停止时张力变化造成的基材损耗。1. The coating head of the utility model fixes the guide roller on the frame, and uses the air cylinder to control the movement of the coating roller on the guide rail through the slider. When the machine starts or stops, the solenoid valve controls the cylinder to connect the coating roller to the base. The material is separated, and the position of the guide roller covered by the substrate will not change, so that the tension of the substrate will be stable, and the moving distance of the coating roller can be increased, which increases the operating space of the coating roller and facilitates cleaning. It not only improves the production efficiency of the coating machine, but also reduces the loss of the substrate caused by the tension change when starting or stopping.
【附图说明】【Description of drawings】
图1是本实用新型平面示意图；Fig. 1 is a schematic plan view of the utility model;
图中；1为机架；2为导轨；3为涂布辊安装板；4为涂布辊；5为传动轮；6为气缸；7为基材；8为导向辊；9为调节手柄；10为封闭式刮刀；11为定位块；In the figure; 1 is the frame; 2 is the guide rail; 3 is the coating roller mounting plate; 4 is the coating roller; 5 is the transmission wheel; 6 is the cylinder; 7 is the base material; 8 is the guide roller; 9 is the adjustment handle; 10 is a closed scraper; 11 is a positioning block;
【具体实施方式】【Detailed ways】
下面结合附图对本实用新型技术特征作进一步详细说明以便于所述领域技术人员能够理解。The technical features of the utility model will be described in further detail below in conjunction with the accompanying drawings so that those skilled in the art can understand.
一种涂布机的新型涂布头，包括有机架1，所述机架1上设有导轨2及能沿所述导轨2水平滑动的涂布辊安装板3，所述涂布辊安装板3上设有用于给基材7涂涂料的涂布辊4和带动所述涂布辊4转动的传动轮5，所述机架1上还设有驱动所述涂布辊安装板3沿所述导轨2水平滑动的气缸6和与所述涂布辊4外表面贴合用来为所述基材7导向的导向辊8。A new type of coating head of a coating machine, comprising a frame 1, the frame 1 is provided with a guide rail 2 and a coating roller mounting plate 3 that can slide horizontally along the guide rail 2, and the coating roller is installed The plate 3 is provided with a coating roller 4 for coating the substrate 7 and a transmission wheel 5 that drives the coating roller 4 to rotate, and the frame 1 is also provided with a mounting plate 3 for driving the coating roller. The guide rail 2 is a cylinder 6 that slides horizontally and a guide roller 8 attached to the outer surface of the coating roller 4 for guiding the substrate 7 .
所述的气缸6为双行程气缸，分为大行程和小行程，大行程用于拆辊及清洗，小行程用于正常停机或急停，在拆辊或清洗涂布辊4时，需要涂布辊4离导向辊8更远些。The cylinder 6 is a double-stroke cylinder, which is divided into a large stroke and a small stroke. The large stroke is used for removing the roller and cleaning, and the small stroke is used for normal shutdown or emergency stop. When removing the roller or cleaning the coating roller 4, it is necessary to apply Cloth roller 4 is farther away from guide roller 8.
所述的导向辊8为两个，分别设在所述涂布辊4外表面的上下两侧，用于为基材7提供张力。There are two guide rollers 8 , which are respectively arranged on the upper and lower sides of the outer surface of the coating roller 4 to provide tension for the substrate 7 .
所述的导向辊8的尾部设有用于微调导向辊8的调节手柄9。两条所述的导向辊8为固定式但可单独微调，用于基材7两边张力不均时调整。The tail of the guide roller 8 is provided with an adjustment handle 9 for fine adjustment of the guide roller 8 . The two guide rollers 8 are fixed but can be fine-tuned separately, and are used for adjustment when the tension on both sides of the substrate 7 is uneven.
所述的涂布辊安装板3上设有用于刮除所述涂布辊4面上多余涂料的封闭式刮刀10。The coating roller mounting plate 3 is provided with a closed scraper 10 for scraping off excess paint on the coating roller 4 surface.
所述涂布辊安装板3底部设有用于定位所述涂布辊安装板3的定位块11，所述定位块11为螺栓结构，通过拧动螺栓顶压涂布辊安装板3来限定其位置，从而限定了涂布辊安装板3上涂布辊4的位置，进一步可以用来调整基材7受到的张力。The bottom of the coating roller mounting plate 3 is provided with a positioning block 11 for positioning the coating roller mounting plate 3. The positioning block 11 is a bolt structure, and the positioning block 11 is defined by twisting the bolt and pressing the coating roller mounting plate 3. The position, thereby defining the position of the coating roller 4 on the coating roller mounting plate 3, can further be used to adjust the tension on the substrate 7.
正常工作时，由传动轮5带动涂布辊4旋转，然后由封闭式刮刀10刮掉涂布辊4辊面上多余涂料，待涂布辊4辊面涂层均匀后，再控制气缸6推动机组与基材7吻合。涂布辊4转向与基材7流向相反，利用剪切的方式将涂料转移至基材7表面完成涂布工作。During normal operation, the transmission wheel 5 drives the coating roller 4 to rotate, and then the closed scraper 10 scrapes off the excess paint on the surface of the coating roller 4. After the coating on the surface of the coating roller 4 is uniform, the cylinder 6 is then controlled to push The unit coincides with the substrate 7. The coating roller 4 rotates opposite to the flow direction of the substrate 7, and transfers the paint to the surface of the substrate 7 by shearing to complete the coating work.
本实用新型涂布头通过将导向辊8固定在机架上，用气缸6来控制涂布辊4部分通过滑块在导轨2上移动，当机器启动或停止时，电磁阀控制气缸6将涂布辊4与基材7分离，而基材7包覆的导向辊8位置不会改变，这样基材7的张力也会很稳定，而且涂布辊4移动距离可以增大从而加大了操作空间，方便清洁。不仅提高了涂布机的生产效率，也减少因启动或停止时张力变化造成的基材损耗。The coating head of the utility model fixes the guide roller 8 on the frame, and uses the cylinder 6 to control the coating roller 4 to move on the guide rail 2 through the slider. When the machine starts or stops, the solenoid valve controls the cylinder 6 to move the The cloth roller 4 is separated from the substrate 7, and the position of the guide roller 8 covered by the substrate 7 will not change, so that the tension of the substrate 7 will be very stable, and the moving distance of the coating roller 4 can be increased to increase the operation Space, easy to clean. It not only improves the production efficiency of the coating machine, but also reduces the loss of the substrate caused by the tension change when starting or stopping.
本实用新型所述的实施例仅仅是对本实用新型的优选实施方式进行的描述，并非对实用新型构思和范围进行限定，在不脱离本实用新型设计思想的前提下，本领域中工程技术人员对本实用新型的技术方案作出的各种变型和改进，均应落入本实用新型的保护范围。The embodiments described in the utility model are only a description of the preferred implementation of the utility model, and are not intended to limit the concept and scope of the utility model. Various modifications and improvements made in the technical solution of the utility model shall fall within the scope of protection of the utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420807186.7U CN204412548U (en) | 2014-12-17 | 2014-12-17 | A kind of Novel coating head of coating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420807186.7U CN204412548U (en) | 2014-12-17 | 2014-12-17 | A kind of Novel coating head of coating machine |
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| Publication Number | Publication Date |
|---|---|
| CN204412548U true CN204412548U (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420807186.7U Expired - Lifetime CN204412548U (en) | 2014-12-17 | 2014-12-17 | A kind of Novel coating head of coating machine |
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| Country | Link |
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| CN (1) | CN204412548U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104437962A (en) * | 2014-12-17 | 2015-03-25 | 松德机械股份有限公司 | Novel coating head for coating machine |
| CN112974117A (en) * | 2021-02-19 | 2021-06-18 | 惠州市新鑫辉自动化设备有限公司 | Coating machine |
| CN115007399A (en) * | 2022-08-05 | 2022-09-06 | 大阳(苏州)智能装备科技有限公司 | Segmented two-in-one coating mechanism and using method thereof |
-
2014
- 2014-12-17 CN CN201420807186.7U patent/CN204412548U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104437962A (en) * | 2014-12-17 | 2015-03-25 | 松德机械股份有限公司 | Novel coating head for coating machine |
| CN112974117A (en) * | 2021-02-19 | 2021-06-18 | 惠州市新鑫辉自动化设备有限公司 | Coating machine |
| CN115007399A (en) * | 2022-08-05 | 2022-09-06 | 大阳(苏州)智能装备科技有限公司 | Segmented two-in-one coating mechanism and using method thereof |
| CN115007399B (en) * | 2022-08-05 | 2022-11-18 | 大阳(苏州)智能装备科技有限公司 | Segmented two-in-one coating mechanism and using method thereof |
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Effective date of registration: 20151015 Address after: 528400 Guangdong Province, Zhongshan city Nantou town Fuk Road No. 180 Patentee after: ZHONGSHAN SOTECH NEW MATERIAL EQUIPMENT Co.,Ltd. Address before: 528400 Nantou, Guangdong Province, south of the town of East Avenue, No. 105, No. Patentee before: SOTECH MACHINERY Co.,Ltd. |
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Effective date of registration: 20200904 Address after: No.3-2 of the factory building, No.1, Yandong 5th Road, Dayan village, Huangpu town, Zhongshan City, Guangdong Province 528400 Patentee after: Zhongshan Youlu Zhide Digital Technology Co.,Ltd. Address before: 528400 Guangdong Province, Zhongshan city Nantou town Fuk Road No. 180 Patentee before: ZHONGSHAN SOTECH NEW MATERIAL EQUIPMENT Co.,Ltd. |
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