CN204405275U - Immersed tube sealing test system - Google Patents
Immersed tube sealing test system Download PDFInfo
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- CN204405275U CN204405275U CN201520114578.XU CN201520114578U CN204405275U CN 204405275 U CN204405275 U CN 204405275U CN 201520114578 U CN201520114578 U CN 201520114578U CN 204405275 U CN204405275 U CN 204405275U
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Abstract
本实用新型属于密封测试技术领域,公开了一种沉管密封测试系统,包括:供水单元、测试单元和待测腔;供水单元通过管道与待测腔连接,供水单元用于向待测腔内充水;测试单元设置在所述管道上,测试单元用于测试所述管道内水的流速;所述待测腔位于相互连接的第一沉管与第二沉管间的连接处;所述第一沉管与第二沉管位于两者连接处的沉管内壁上设有凹槽,所述凹槽开口处设有密封带,所述凹槽与密封带围成所述待测腔。本实用新型在相邻沉管连接处设置环形的凹槽,凹槽与两沉管的连接缝接触,通过测试该环形槽的密封性,实现了对沉管连接处密封性的测试,测试易于操作。
The utility model belongs to the technical field of sealing testing, and discloses an immersed tube sealing testing system, comprising: a water supply unit, a testing unit and a chamber to be tested; Filling with water; the test unit is arranged on the pipeline, and the test unit is used to test the flow rate of water in the pipeline; the chamber to be tested is located at the connection between the interconnected first immersed tube and the second immersed tube; the The first immersed tube and the second immersed tube are located on the inner wall of the immersed tube at the junction of the two. A groove is provided on the inner wall of the immersed tube, and a sealing tape is provided at the opening of the groove. The groove and the sealing tape enclose the chamber to be tested. The utility model is provided with an annular groove at the connection of adjacent immersed tubes, and the groove is in contact with the connection seam of the two immersed tubes. By testing the sealing of the annular groove, the test of the sealing of the connection of the immersed tubes is realized, and the test is easy. operate.
Description
技术领域technical field
本实用新型涉及密封测试技术领域,特别涉及一种沉管密封测试系统。The utility model relates to the technical field of sealing testing, in particular to an immersed tube sealing testing system.
背景技术Background technique
沉管是水下隧道中的关键结构,沉管之间连接的密封性关系到整个隧道的密封性和安全性。对于直径较小的管道,可以直接向管道内通入气体或液体进行密封性测试;但是沉管是水下隧道的骨架,一般高度在10米左右,宽度30多米,沉管截面面积大;而且沉管安装是在水下进行的,水下压强较大,将相邻沉管密封连接后,再测试其连接处的密封性,测试操作非常困难。Immersed tubes are key structures in underwater tunnels, and the tightness of connections between immersed tubes is related to the tightness and safety of the entire tunnel. For pipelines with small diameters, gas or liquid can be directly injected into the pipelines for tightness testing; however, the immersed tube is the skeleton of an underwater tunnel, generally about 10 meters in height and more than 30 meters in width, and the immersed tube has a large cross-sectional area; and The installation of immersed tubes is carried out underwater, and the underwater pressure is relatively high. After sealing the adjacent immersed tubes, and then testing the tightness of the joints, the test operation is very difficult.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型要解决的技术问题是:沉管截面积较大,而且安装在水下,安装后沉管连接处的密封测试较困难的问题。The technical problem to be solved by the utility model is: the sectional area of the immersed tube is relatively large, and it is installed underwater, and the sealing test of the joint of the immersed tube is difficult after installation.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供了一种沉管密封测试系统,包括:供水单元、测试单元和待测腔;供水单元通过管道与待测腔连接,供水单元用于向待测腔内充水;测试单元设置在所述管道上,测试单元用于测试所述管道内水的流速;所述待测腔位于相互连接的第一沉管与第二沉管间的连接处;所述第一沉管与第二沉管位于两者连接处的沉管内壁上设有凹槽,所述凹槽开口处设有密封带,所述凹槽与密封带围成所述待测腔。In order to solve the above technical problems, the utility model provides an immersed tube sealing test system, including: a water supply unit, a test unit and a chamber to be tested; the water supply unit is connected to the chamber to be tested through a pipeline, and the water supply unit is used to inject Filling with water; the test unit is arranged on the pipeline, and the test unit is used to test the flow rate of water in the pipeline; the chamber to be tested is located at the connection between the interconnected first immersed tube and the second immersed tube; the The first immersed tube and the second immersed tube are located on the inner wall of the immersed tube at the junction of the two. A groove is provided on the inner wall of the immersed tube, and a sealing tape is provided at the opening of the groove. The groove and the sealing tape enclose the chamber to be tested.
其中,所述凹槽为闭环结构,所述密封带上设有进水孔和排气孔,所述供水单元通过进水孔与所述待测腔连通。Wherein, the groove is a closed-loop structure, and the sealing strip is provided with a water inlet hole and an exhaust hole, and the water supply unit communicates with the chamber to be tested through the water inlet hole.
其中,所述供水单元包括和储压罐,变频泵用于提供压力可调的水流的变频泵,储压罐用于稳定变频泵排出水流的压力。Wherein, the water supply unit includes a pressure storage tank, the frequency conversion pump is used to provide the variable frequency pump with adjustable pressure water flow, and the pressure storage tank is used to stabilize the pressure of the water flow discharged from the frequency conversion pump.
其中,所述测试单元包括流量传感器和处理器,流量传感器用于检测所述管道中水的流量变化,并将检测结果反馈给处理器进行处理。Wherein, the test unit includes a flow sensor and a processor, the flow sensor is used to detect the change of the water flow in the pipeline, and feed back the detection result to the processor for processing.
其中,所述处理器连接有蜂鸣器,所述处理器用于在所述流量传感器检测到流量变化后,向所述蜂鸣器发出指令;所述蜂鸣器用于接收处理器的指令,并发出警报。Wherein, the processor is connected with a buzzer, and the processor is used to send instructions to the buzzer after the flow sensor detects a flow change; the buzzer is used to receive instructions from the processor, and Alert.
其中,所述处理器连接有显示器,所述显示器用于显示处理器接收到的所述管道内的流量值。Wherein, the processor is connected with a display, and the display is used to display the flow value in the pipeline received by the processor.
其中,所述检测单元并联有支路,所述支路用于避免充水过程中水流与所述流量传感器接触。Wherein, the detection unit is connected with a branch in parallel, and the branch is used to prevent the water flow from contacting the flow sensor during the water filling process.
(三)有益效果(3) Beneficial effects
上述技术方案具有如下优点:本实用新型所述沉管密封测试系统,在相邻沉管连接处设置环形的凹槽,凹槽与两沉管的连接缝接触,通过测试该环形槽的密封性,实现了对沉管连接处密封性的测试,测试易于操作。The above technical solution has the following advantages: the immersed tube sealing test system described in the utility model is provided with an annular groove at the junction of adjacent immersed tubes, and the groove is in contact with the connection seam of the two immersed tubes. By testing the sealing performance of the annular groove , to realize the test of the tightness of the junction of the immersed tube, and the test is easy to operate.
附图说明Description of drawings
图1是本实用新型所述待测腔的剖面结构示意图;Fig. 1 is the sectional structure schematic diagram of the chamber to be measured described in the utility model;
图2是图1的立体图。FIG. 2 is a perspective view of FIG. 1 .
其中,1、第一沉管;2、第二沉管;3、凹槽;4、密封带;41、进水孔;42、排气孔。Wherein, 1. the first immersed tube; 2. the second immersed tube; 3. the groove; 4. the sealing tape; 41. the water inlet hole; 42. the exhaust hole.
具体实施方式Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图1-2所示,本实用新型一种沉管密封测试系统,包括:供水单元、测试单元和待测腔;供水单元通过管道与待测腔连接,供水单元用于向待测腔内充水;测试单元设置在所述管道上,测试单元用于测试管道内水的流速;所述待测腔位于相互连接的第一沉管1与第二沉管2间的连接处;所述第一沉管1与第二沉管2位于两者连接处的沉管内壁上设有凹槽3,凹槽3开口处通过密封带4密封,所述凹槽3与密封带4围成所述待测腔。即通过在第一沉管1与第二沉管2的接缝处设置凹槽3的方式,使得沉管连接处留出一空腔,作为待测腔,由于两根沉管之间的凹槽3通过密封带4密封了,而且凹槽3与沉管的接缝相接触,因此向凹槽3中注水即可检测出两节沉管拼接处的密封关系;通过向待测腔内冲带压的水,测试在一定压强下待测腔是否泄漏;若泄漏,待测腔内的高压水会从沉管拼接处泄漏流出,检测单元即可检测到管道内有流量变化,则此处连接的密封性能不合格。As shown in Figure 1-2, the utility model is an immersed tube sealing test system, including: a water supply unit, a test unit and a chamber to be tested; the water supply unit is connected to the chamber to be tested through a pipeline, and the water supply unit is used to inject Filling with water; the test unit is arranged on the pipeline, and the test unit is used to test the flow rate of water in the pipeline; the chamber to be tested is located at the connection between the interconnected first immersed tube 1 and the second immersed tube 2; the The first immersed tube 1 and the second immersed tube 2 are provided with a groove 3 on the inner wall of the immersed tube at the junction of the two, and the opening of the groove 3 is sealed by a sealing tape 4, and the groove 3 and the sealing tape 4 are enclosed. Describe the chamber to be tested. That is, by setting a groove 3 at the joint between the first immersed tube 1 and the second immersed tube 2, a cavity is left at the junction of the immersed tubes as the cavity to be measured. Due to the groove between the two immersed tubes 3 is sealed by the sealing tape 4, and the groove 3 is in contact with the seam of the immersed tube, so injecting water into the groove 3 can detect the sealing relationship between the joints of the two immersed tubes; Pressurized water, test whether the chamber to be tested is leaking under a certain pressure; if it leaks, the high-pressure water in the chamber to be tested will leak out from the joint of the immersed tube, and the detection unit can detect the flow change in the pipeline, then connect here The sealing performance is not up to standard.
优选的,两沉管为拼接而成,第二沉管2与第一沉管1的端部相互拼接,凹槽3由分别设置在第一沉管1和第二沉管2端部的两个直角槽组成,两沉管拼接后就形成了一个闭环结构的凹槽3,共同组成待测腔。设置在所述凹槽3开口处的密封带4为止水带,止水带通过螺钉密封连接在凹槽3开口处。,为实现与供水单元的连接,在所述密封带4上设置了进水孔41和排气孔42,所述供水单元通过进水孔41与所述待测腔连通,排气孔42用于在充水过程中将待测腔及管道内的气体排出,避免影响检测效果。优选的,排气孔42设置在沉管安装状态时止水带所处的最高点,以便尽量将气体排出。Preferably, the two immersed tubes are spliced together, the second immersed tube 2 is spliced with the ends of the first immersed tube 1, and the groove 3 is formed by two grooves respectively arranged at the ends of the first immersed tube 1 and the second immersed tube 2. After the splicing of the two immersed tubes, a groove 3 with a closed-loop structure is formed, which together form the cavity to be tested. The sealing strip 4 arranged at the opening of the groove 3 is a waterstop, and the waterstop is sealed and connected to the opening of the groove 3 by screws. , in order to realize the connection with the water supply unit, a water inlet 41 and an air outlet 42 are provided on the sealing strip 4, the water supply unit communicates with the chamber to be measured through the water inlet 41, and the air outlet 42 is used for During the water filling process, the gas in the chamber to be tested and the pipeline is discharged to avoid affecting the detection effect. Preferably, the exhaust hole 42 is set at the highest point of the water stop when the immersed tube is installed, so as to exhaust the gas as much as possible.
所述供水单元包括和储压罐,变频泵用于提供压力可调的水流的变频泵,储压罐用于稳定变频泵排出水流的压力。The water supply unit includes a pressure storage tank, the frequency conversion pump is used to provide the variable frequency pump with adjustable pressure water flow, and the pressure storage tank is used to stabilize the pressure of the water flow discharged from the frequency conversion pump.
所述测试单元包括流量传感器和处理器,流量传感器用于检测所述管道中水的流量变化,并将检测结果反馈给处理器进行处理。The test unit includes a flow sensor and a processor, the flow sensor is used to detect the change of the water flow in the pipeline, and feed back the detection result to the processor for processing.
所述处理器连接有蜂鸣器,所述处理器用于在所述流量传感器检测到流量变化后,向所述蜂鸣器发出指令;所述蜂鸣器用于接收处理器的指令,并发出警报。The processor is connected with a buzzer, and the processor is used to send instructions to the buzzer after the flow sensor detects a flow change; the buzzer is used to receive instructions from the processor and send out an alarm .
所述处理器连接有显示器,所述显示器用于显示处理器接收到的所述管道内的流量值,操作人员可以直接观察管道是否有流量变动,即使蜂鸣器损坏无法发出警报,操作人员也可以及时发现待测腔是否有泄漏,避免检测出现失误。The processor is connected with a display, and the display is used to display the flow value in the pipeline received by the processor. The operator can directly observe whether there is a flow change in the pipeline. Even if the buzzer is damaged and the alarm cannot be issued, the operator can Whether there is leakage in the cavity to be tested can be found in time to avoid detection errors.
所述检测单元并联有支路,所述支路用于避免充水过程中水流与所述流量传感器接触。为了保护流量传感器,在充水过程中,让水由支路流入待测腔,不与流量传感器接触。带充水完成,管道内的水没有明显流动后,再将支路关闭,将待测传感器所在管路接入,开始检测流速变化。The detection unit is connected in parallel with a branch circuit, and the branch circuit is used to prevent the water flow from contacting the flow sensor during the water filling process. In order to protect the flow sensor, water is allowed to flow into the chamber to be measured from the branch circuit during the water filling process without contacting the flow sensor. After the belt is filled with water and the water in the pipeline does not flow obviously, then close the branch circuit, connect the pipeline where the sensor to be tested is located, and start to detect the change of the flow rate.
由以上实施例可以看出,本实用新型通过在相邻沉管的接触面处设置环形凹槽3,凹槽3与沉管的整个接缝接触,确保检测范围完整,避免漏检;由于沉管体积较大,小尺寸的凹槽3对于沉管的密封造成的影响很小,不会因凹槽3的开设导致沉管密封失败;通过在密封带4上设置进水空和排气孔42,实现了向所述待测腔内充高压水的目的,不会有气体遗留在待测腔内,保证检测结果的准确性;如果密封带4发生泄漏,流量传感器就会检测到管道内的流量变化,从而发出警报,同时流量变化也会实时显示在显示器上,方便提醒操作人员,保证检测的正常进行。As can be seen from the above embodiments, the utility model is provided with an annular groove 3 at the contact surface of adjacent immersed tubes, and the groove 3 is in contact with the entire seam of the immersed tube to ensure that the detection range is complete and avoid missed detection; The volume of the tube is large, and the small-sized groove 3 has little effect on the sealing of the immersed tube, and the sealing of the immersed tube will not fail due to the opening of the groove 3; 42. The purpose of filling the chamber to be tested with high-pressure water is realized, and no gas will remain in the chamber to be tested, so as to ensure the accuracy of the detection results; if the sealing tape 4 leaks, the flow sensor will detect the leakage in the pipeline. The change of the flow rate will send an alarm, and the change of flow rate will be displayed on the monitor in real time, which is convenient to remind the operator and ensure the normal detection.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and replacements can also be made. And replacement should also be regarded as the protection scope of the present utility model.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104880289A (en) * | 2015-02-16 | 2015-09-02 | 中交第二航务工程局有限公司 | Immersed tube sealing test system |
| CN107700540A (en) * | 2017-08-31 | 2018-02-16 | 中交第四航务工程局有限公司 | A kind of semi-rigid section joint waterproofing system of immersed tube and its watertight leak hunting method |
| CN111638020A (en) * | 2020-06-29 | 2020-09-08 | 武汉市政工程设计研究院有限责任公司 | A seal test device for segmented large-diameter pipe joints |
| CN114636526A (en) * | 2020-12-16 | 2022-06-17 | 中交公路规划设计院有限公司 | Tunnel push-out type joint test platform and test method |
| CN114910224A (en) * | 2022-07-14 | 2022-08-16 | 湖北工业大学 | Instrument test system for civil construction |
-
2015
- 2015-02-16 CN CN201520114578.XU patent/CN204405275U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104880289A (en) * | 2015-02-16 | 2015-09-02 | 中交第二航务工程局有限公司 | Immersed tube sealing test system |
| CN107700540A (en) * | 2017-08-31 | 2018-02-16 | 中交第四航务工程局有限公司 | A kind of semi-rigid section joint waterproofing system of immersed tube and its watertight leak hunting method |
| CN111638020A (en) * | 2020-06-29 | 2020-09-08 | 武汉市政工程设计研究院有限责任公司 | A seal test device for segmented large-diameter pipe joints |
| CN114636526A (en) * | 2020-12-16 | 2022-06-17 | 中交公路规划设计院有限公司 | Tunnel push-out type joint test platform and test method |
| CN114910224A (en) * | 2022-07-14 | 2022-08-16 | 湖北工业大学 | Instrument test system for civil construction |
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