CN204404851U - Liquid nitrogen pump vehicle waste heat recovery heat-exchange system - Google Patents

Liquid nitrogen pump vehicle waste heat recovery heat-exchange system Download PDF

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Publication number
CN204404851U
CN204404851U CN201420855645.9U CN201420855645U CN204404851U CN 204404851 U CN204404851 U CN 204404851U CN 201420855645 U CN201420855645 U CN 201420855645U CN 204404851 U CN204404851 U CN 204404851U
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shell
liquid nitrogen
waste heat
tube
heat exchange
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CN201420855645.9U
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王玉军
全先富
刘忠海
王古帅
宋亮
王正兴
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Shandong High Speed Corey Petroleum Equipment Co ltd
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HENGYE PETROLEUM NEW TECHNOLOGY APPLICATION Co Ltd SHANDONG
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Abstract

一种液氮泵车余热回收热交换系统,包括泵车动力系统排气装置、液氮储存装置、余热再利用换热器,余热再利用换热器包括壳体以及两端分别连接的管箱;所述壳体上分别设有壳程进、出口管,壳体内部通过两侧的管板安装多组换热管,且换热管分别与管箱上的管程进、出口管连接;壳体内通过多根横向的拉杆间隔设有多个折流板形成迂回的流体通道,且流体通道的两端分别与壳程进、出口管连通;泵车动力系统排气装置、液氮储存装置分别与壳程进口管、管程进口管择一连接。本实用新型以液氮泵车动力系统产生的余热作为气化热能,缩小了系统结构的体积,结构新颖实用;由于使用余热回收再利用技术,降低了成本,节省了能源,达到了节能减排的目的。

A waste heat recovery heat exchange system for a liquid nitrogen pump truck, including an exhaust device for the power system of the pump truck, a liquid nitrogen storage device, and a heat exchanger for waste heat reuse. The heat exchanger for waste heat reuse includes a shell and pipe boxes connected at both ends The housing is respectively provided with shell-side inlet and outlet pipes, and multiple sets of heat exchange tubes are installed inside the housing through the tube sheets on both sides, and the heat exchange tubes are respectively connected to the tube-side inlet and outlet pipes on the tube box; In the casing, a plurality of baffles are arranged at intervals through a plurality of transverse tie rods to form a circuitous fluid channel, and the two ends of the fluid channel are respectively connected with the inlet and outlet pipes of the shell side; the exhaust device of the power system of the pump truck, and the liquid nitrogen storage device Connect to one of the shell-side inlet pipe and the tube-side inlet pipe respectively. The utility model uses the waste heat generated by the power system of the liquid nitrogen pump truck as the gasification heat energy, which reduces the volume of the system structure and is novel and practical; the utility model reduces costs and saves energy due to the use of waste heat recovery and reuse technology, and achieves energy saving and emission reduction the goal of.

Description

液氮泵车余热回收热交换系统Liquid nitrogen pump truck waste heat recovery heat exchange system

技术领域 technical field

本实用新型涉及油田施工的液氮泵车设备系统领域,具体为一种液氮泵车余热回收热交换系统。 The utility model relates to the field of equipment systems for liquid nitrogen pump trucks in oilfield construction, in particular to a waste heat recovery heat exchange system for liquid nitrogen pump trucks.

背景技术 Background technique

现有液氮供气系统是利用储槽储存低温液氮,通过汽化器或者燃料燃烧加热连续汽化低温液氮,源源不断的输出具有 一定压力的氮气。现有液氮气化系统成本很高,气化器系统设备庞大,固定式结构,无法移动,燃料燃烧加热气化系统的烟气排放对环境污染比较严重,并且明火加热易产生危险、存在安全隐患的缺陷。 The existing liquid nitrogen gas supply system uses storage tanks to store low-temperature liquid nitrogen, heats and continuously vaporizes low-temperature liquid nitrogen through a vaporizer or fuel combustion, and continuously outputs nitrogen with a certain pressure. The cost of the existing liquid nitrogen gasification system is very high, the gasifier system equipment is huge, and the fixed structure cannot be moved. The flue gas emission of the fuel combustion heating gasification system is relatively serious for environmental pollution, and open flame heating is easy to cause danger and potential safety hazards Defects.

实用新型内容 Utility model content

针对上述技术缺陷,本实用新型提供一种结构简单、安全可靠且可实现节能减排的液氮泵车余热回收热交换系统。 In view of the above-mentioned technical defects, the utility model provides a waste heat recovery heat exchange system of a liquid nitrogen pump truck which is simple in structure, safe and reliable, and can realize energy saving and emission reduction.

本实用新型的技术方案是:包括泵车动力系统排气装置、液氮储存装置,还包括余热再利用换热器,所述余热再利用换热器包括壳体以及两端分别连接的管箱;所述壳体上分别设有壳程进、出口管,所述壳体内部通过两侧的管板安装多组换热管,且换热管分别与管箱上的管程进、出口管连接;所述壳体内通过多根横向的拉杆间隔设有多个折流板形成迂回的流体通道,且流体通道的两端分别与壳程进、出口管连通;所述泵车动力系统排气装置、液氮储存装置分别与壳程进口管、管程进口管择一连接。 The technical solution of the utility model is: including the exhaust device of the power system of the pump truck, the liquid nitrogen storage device, and the waste heat reuse heat exchanger. The waste heat reuse heat exchanger includes a shell and pipe boxes connected at both ends. ; The housing is respectively provided with shell-side inlet and outlet pipes, and multiple sets of heat exchange tubes are installed inside the housing through the tube sheets on both sides, and the heat exchange tubes are connected with the tube-side inlet and outlet pipes on the tube box respectively. connection; the casing is provided with a plurality of baffles at intervals through a plurality of transverse pull rods to form a circuitous fluid channel, and the two ends of the fluid channel are respectively connected with the inlet and outlet pipes of the shell side; the exhaust of the power system of the pump truck The device and the liquid nitrogen storage device are respectively connected to one of the shell-side inlet pipe and the tube-side inlet pipe.

上述方案进一步优选为: The above scheme is further preferably:

所述管箱为椭圆形封头,且分别通过法兰、聚四氟乙烯垫片与管板密封连接。 The tube box is an elliptical head, and is sealed and connected to the tube sheet through flanges and polytetrafluoroethylene gaskets.

所述壳体内部与壳程进口管对应处设置有防冲保护挡板,对进口处的换热管起到了保护的作用。 An anti-shock protective baffle is provided inside the shell corresponding to the inlet pipe of the shell side, which protects the heat exchange pipe at the inlet.

所述换热管采用正三角形排列布管,采用四管程流通方式,排列比较紧凑且换热效果好。 The heat exchange tubes are arranged in an equilateral triangle, and the four-tube circulation mode is adopted, the arrangement is relatively compact and the heat exchange effect is good.

本实用新型与现有的技术相比,具有以下优点: Compared with the prior art, the utility model has the following advantages:

(1)以液氮泵车动力系统产生的余热作为气化热能,缩小了系统结构的体积,结构新颖实用; (1) The waste heat generated by the power system of the liquid nitrogen pump truck is used as the gasification heat energy, which reduces the volume of the system structure, and the structure is novel and practical;

(2)设备适应性强,能满足负荷调整的要求,安全可靠; (2) The equipment has strong adaptability, can meet the requirements of load adjustment, and is safe and reliable;

(3)由于使用余热回收再利用技术,降低了成本,节省了能源,达到了节能减排的目的,对环境基本无害。 (3) Due to the use of waste heat recovery and reuse technology, the cost is reduced, the energy is saved, the purpose of energy saving and emission reduction is achieved, and it is basically harmless to the environment.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1的左视图; Fig. 2 is the left view of Fig. 1;

图中:1、前管箱,2、管板,3、壳体,4、折流板,5、拉杆,6、换热管,7、后管箱,8、壳程进口管,9、壳程出口管,10、管程出口管,11、管程进口管、12、防冲保护挡板。 In the figure: 1. Front pipe box, 2. Tube plate, 3. Shell, 4. Baffle plate, 5. Tie rod, 6. Heat exchange tube, 7. Rear pipe box, 8. Shell side inlet pipe, 9. Shell side outlet pipe, 10, tube side outlet pipe, 11, tube side inlet pipe, 12, anti-shock protection baffle.

具体实施方式 Detailed ways

参见图1,一种液氮泵车扁担梁,包括泵车动力系统排气装置(比如柴油机的排气装置)、液氮储存装置和余热再利用换热器,余热再利用换热器包括壳体3以及两端分别连接的前、后管箱1、7,管箱均为椭圆形封头,且分别通过法兰、聚四氟乙烯垫片与管板2密封连接;壳体3上分别设有壳程进、出口管8、9,壳体3内部与壳程进口管8对应处设置有防冲保护挡板12(安装在最上层的换热管上,并通过与拉杆焊接固定),对进口处的换热管起到了保护的作用;壳体3内部通过两侧的管板2安装多组换热管6,换热管6采用正三角形排列布管、对中布置、四管程流通方式,排列比较紧凑,换热管6和管板2采用焊接结构,换热管6分别与前管箱1上的管程进、出口管10、11连接;壳体3内通过多根横向的拉杆5间隔设有多个折流板4形成迂回的流体通道(折流板迫使流体按规定路程多次横向通过管束,增强流体湍流程度),且流体通道的两端分别与壳程进、出口管8、9连通;泵车动力系统排气装置、液氮储存装置分别与壳程进口管9、管程进口管11择一连接。 See Figure 1, a shoulder pole beam of a liquid nitrogen pump truck, including the exhaust device of the power system of the pump truck (such as the exhaust device of a diesel engine), a liquid nitrogen storage device, and a heat exchanger for waste heat recovery. The heat exchanger for waste heat recovery includes a shell The body 3 and the front and rear tube boxes 1 and 7 respectively connected at both ends, the tube boxes are all elliptical heads, and are respectively sealed and connected with the tube sheet 2 through flanges and polytetrafluoroethylene gaskets; Shell-side inlet and outlet pipes 8, 9 are provided, and the inside of the shell 3 is provided with an anti-shock protection baffle 12 corresponding to the shell-side inlet pipe 8 (installed on the uppermost heat exchange tube and fixed by welding with the tie rod) , which plays a protective role for the heat exchange tubes at the entrance; multiple sets of heat exchange tubes 6 are installed inside the shell 3 through the tube sheets 2 on both sides, and the heat exchange tubes 6 are arranged in an equilateral triangle, centered, and four tubes The heat exchange tube 6 and the tube plate 2 adopt a welded structure, and the heat exchange tube 6 is respectively connected with the tube side inlet and outlet tubes 10 and 11 on the front tube box 1; A plurality of baffles 4 are arranged at intervals on the transverse rods 5 to form circuitous fluid passages (the baffles force the fluid to pass through the tube bundle multiple times according to the prescribed distance, enhancing the degree of fluid turbulence), and the two ends of the fluid passages are connected to the shell side respectively. , the outlet pipes 8 and 9 are connected; the pump truck power system exhaust device and the liquid nitrogen storage device are respectively connected to the shell-side inlet pipe 9 and the tube-side inlet pipe 11 respectively.

工作时,将泵车动力系统排气装置、液氮储存装置分别与壳程进口管9、管程进口管11(可以根据实际需要,冷、热介质选择管程或者壳程),冷、热流体在换热管内、外流动,通过换热管的管壁进行换热,来达到将液氮气化的目的。本换热器是以封闭在壳体中管束的壁面作为传热面的间壁式换热器结构简单,操作方便能在高温高压下使用,适应工况能力强。 When working, connect the exhaust device of the power system of the pump truck and the liquid nitrogen storage device to the shell side inlet pipe 9 and the tube side inlet pipe 11 respectively (you can choose the tube side or the shell side for cold and hot media according to actual needs), cold and hot The fluid flows inside and outside the heat exchange tube, and exchanges heat through the tube wall of the heat exchange tube to achieve the purpose of vaporizing the liquid nitrogen. The heat exchanger uses the wall of the tube bundle enclosed in the shell as the heat transfer surface. The structure of the partition wall heat exchanger is simple, the operation is convenient, it can be used under high temperature and high pressure, and it has strong adaptability to working conditions.

Claims (4)

1.一种液氮泵车余热回收热交换系统,包括泵车动力系统排气装置、液氮储存装置,其特征在于:还包括余热再利用换热器,所述余热再利用换热器包括壳体以及两端分别连接的管箱;所述壳体上分别设有壳程进、出口管,所述壳体内部通过两侧的管板安装多组换热管,且换热管分别与管箱上的管程进、出口管连接;所述壳体内通过多根横向的拉杆间隔设有多个折流板形成迂回的流体通道,且流体通道的两端分别与壳程进、出口管连通;所述泵车动力系统排气装置、液氮储存装置分别与壳程进口管、管程进口管择一连接。 1. A waste heat recovery heat exchange system for a liquid nitrogen pump truck, comprising a pump truck power system exhaust device and a liquid nitrogen storage device, characterized in that it also includes a waste heat reuse heat exchanger, and the waste heat reuse heat exchanger includes The shell and the tube boxes connected at both ends; the shell is respectively provided with shell-side inlet and outlet pipes, and multiple sets of heat exchange tubes are installed inside the shell through the tube sheets on both sides, and the heat exchange tubes are respectively connected to the The tube side inlet and outlet tubes on the tube box are connected; multiple baffles are arranged at intervals in the shell to form circuitous fluid channels, and the two ends of the fluid channels are respectively connected to the shell side inlet and outlet tubes. Connected; the exhaust device of the power system of the pump truck and the liquid nitrogen storage device are respectively connected to one of the inlet pipe of the shell side and the inlet pipe of the tube side. 2.根据权利要求1所述的液氮泵车余热回收热交换系统,其特征在于:所述管箱为椭圆形封头,且分别通过法兰、聚四氟乙烯垫片与管板密封连接。 2. The waste heat recovery heat exchange system of liquid nitrogen pump truck according to claim 1, characterized in that: the pipe box is an elliptical head, and is sealed and connected to the pipe plate through flanges and polytetrafluoroethylene gaskets respectively . 3.根据权利要求1所述的液氮泵车余热回收热交换系统,其特征在于:所述壳体内部与壳程进口管对应处设置有防冲保护挡板。 3. The waste heat recovery heat exchange system of liquid nitrogen pump truck according to claim 1, characterized in that: an anti-shock protection baffle is arranged inside the shell corresponding to the inlet pipe of the shell side. 4.根据权利要求1所述的液氮泵车余热回收热交换系统,其特征在于:所述换热管采用正三角形排列布管,采用四管程流通方式。 4. The waste heat recovery heat exchange system of a liquid nitrogen pump truck according to claim 1, characterized in that: the heat exchange tubes are arranged in an equilateral triangle, and the circulation mode of four tubes is adopted.
CN201420855645.9U 2014-12-30 2014-12-30 Liquid nitrogen pump vehicle waste heat recovery heat-exchange system Expired - Lifetime CN204404851U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111811315A (en) * 2020-07-28 2020-10-23 上海交通大学 A heat exchange tube and heat exchanger of a high-efficiency liquid nitrogen heat exchanger
CN111964510A (en) * 2020-09-16 2020-11-20 江苏东方瑞吉能源装备有限公司 Cold hydrogenation waste heat recovery of polycrystalline silicon recycles device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111811315A (en) * 2020-07-28 2020-10-23 上海交通大学 A heat exchange tube and heat exchanger of a high-efficiency liquid nitrogen heat exchanger
CN111964510A (en) * 2020-09-16 2020-11-20 江苏东方瑞吉能源装备有限公司 Cold hydrogenation waste heat recovery of polycrystalline silicon recycles device

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Effective date of registration: 20190408

Address after: 257067 No. 267 South Second Road, Dongying District, Dongying City, Shandong Province

Patentee after: Shandong High Speed Corey Petroleum Equipment Co.,Ltd.

Address before: 257000 No. 1002 Xiliu Road, Dongying District, Dongying City, Shandong Province

Patentee before: SHANDONG HENGYE PETROLEUM NEW TECHNOLOGY APPLICATION CO.,LTD.

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