CN204404246U - A kind of gasification furnace of side-fed - Google Patents
A kind of gasification furnace of side-fed Download PDFInfo
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- CN204404246U CN204404246U CN201520006614.0U CN201520006614U CN204404246U CN 204404246 U CN204404246 U CN 204404246U CN 201520006614 U CN201520006614 U CN 201520006614U CN 204404246 U CN204404246 U CN 204404246U
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Abstract
一种侧面进料的气化炉,外炉台上方设置有密封炉盖,进料口开设在炉体的侧壁上,进料口位于炉箅子上方并与燃烧室连通,进料口处设置有料斗,料斗由一个顶板、一个底板、三个侧板和炉体的侧壁围绕而成,顶板水平设置并与外炉台固定连接,顶板上开设有进口,底板的下端与进料口下方的炉体侧壁固定连接,底板的上端向上倾斜设置,侧板的顶部与顶板固定连接,侧板的底部与底板固定连接,顶板上的进口位于底板上端的正上方。燃料从侧面顺着底板的坡面逐渐滑落,燃料不直接与火焰接触,而是自动滑落至燃烧室内,燃料与火焰充分混合后再进行燃烧,可以减少黑烟的形成,高效,清洁,节能环保。
A side-feed gasifier, a sealed furnace cover is arranged above the outer furnace platform, the feed port is set on the side wall of the furnace body, the feed port is located above the furnace grate and communicates with the combustion chamber, and the feed port is set There is a hopper, which is surrounded by a top plate, a bottom plate, three side plates and the side wall of the furnace body. The top plate is set horizontally and is fixedly connected with the outer furnace platform. There is an inlet on the top plate. The side wall of the furnace body is fixedly connected, the upper end of the bottom plate is arranged upwardly, the top of the side plate is fixedly connected with the top plate, the bottom of the side plate is fixedly connected with the bottom plate, and the inlet on the top plate is located directly above the top of the bottom plate. The fuel slides down gradually along the slope of the bottom plate from the side. The fuel does not directly contact the flame, but automatically slides into the combustion chamber. The fuel and the flame are fully mixed before burning, which can reduce the formation of black smoke, high efficiency, clean, energy saving and environmental protection .
Description
技术领域technical field
本实用新型属于采暖设备技术领域,涉及到一种侧面进料的气化炉。The utility model belongs to the technical field of heating equipment, and relates to a side-feeding gasifier.
背景技术Background technique
气化炉隔热保温、安全性高、外观漂亮,所以对于没有集中供热和不具备燃气采暖条件的城乡结合部和广大的农村地区,气化炉成为了他们理想的选择。但是现在的气化炉大部分都是由炉体顶部的进料口直接向燃烧室内加燃料,燃料一边燃烧一边下沉,燃烧不充分时形成黑烟,黑烟会上升,经过排烟通道后直接从烟囱中排出,不利于环保与大气污染防治。而且一部分热量上升后会由炉体顶部的进料口排出,造成能源的浪费。The gasification furnace has heat insulation, high safety, and beautiful appearance, so it is an ideal choice for urban-rural fringe areas and vast rural areas that do not have central heating and gas heating conditions. However, most of the current gasifiers are fueled directly into the combustion chamber from the feed port on the top of the furnace body. The fuel sinks while burning, and black smoke is formed when the combustion is insufficient. The black smoke will rise and pass through the smoke exhaust channel. It is directly discharged from the chimney, which is not conducive to environmental protection and air pollution prevention and control. Moreover, a part of the heat will be discharged from the feed inlet at the top of the furnace body after rising, resulting in a waste of energy.
发明内容Contents of the invention
本实用新型为了克服现有技术的缺陷,设计了一种侧面进料的气化炉,燃料从侧面顺着底板的坡面逐渐滑落,燃料不直接与火焰接触,而是自动滑落至燃烧室内,燃料与火焰充分混合后再进行燃烧,可以减少黑烟的形成,高效,清洁,节能环保。In order to overcome the defects of the prior art, the utility model designs a side-feeding gasifier, the fuel gradually slides down from the side along the slope of the bottom plate, the fuel does not directly contact with the flame, but automatically slides into the combustion chamber, The fuel is fully mixed with the flame before burning, which can reduce the formation of black smoke, high efficiency, clean, energy saving and environmental protection.
本实用新型所采取的具体技术方案是:一种侧面进料的气化炉,包括炉体,炉体的侧壁上设置有水套,炉体内设置有燃烧室,炉体后部设置有排烟通道,炉体的上端设置有内炉台,内炉台上方设置有外炉台,内炉台上开设有与燃烧室连通的内炉口,外炉台上开设有与内炉口连通的外炉口,炉体下方设置有接灰盒,炉体与接灰盒之间设置有炉箅子,炉体上还设置有进料口,关键是:所述的外炉台上方设置有密封炉盖,进料口开设在炉体的侧壁上,进料口位于炉箅子上方并与燃烧室连通,进料口处设置有料斗,料斗由一个顶板、一个底板、三个侧板和炉体的侧壁围绕而成,顶板水平设置并与外炉台固定连接,顶板上开设有进口,底板的下端与进料口下方的炉体侧壁固定连接,底板的上端向上倾斜设置,侧板的顶部与顶板固定连接,侧板的底部与底板固定连接,顶板上的进口位于底板上端的正上方。The specific technical scheme adopted by the utility model is: a gasification furnace with side feeding, including a furnace body, a water jacket is arranged on the side wall of the furnace body, a combustion chamber is arranged in the furnace body, and a row is arranged at the rear of the furnace body. Smoke channel, the upper end of the furnace body is provided with an inner furnace platform, an outer furnace platform is arranged above the inner furnace platform, an inner furnace mouth connected with the combustion chamber is opened on the inner furnace platform, and an outer furnace mouth connected with the inner furnace mouth is opened on the outer furnace platform. There is an ashes receiving box under the furnace body, a furnace grate is arranged between the furnace body and the ash receiving box, and a feeding port is also provided on the furnace body. Opened on the side wall of the furnace body, the feed port is located above the furnace grate and communicates with the combustion chamber. There is a hopper at the feed port, and the hopper is surrounded by a top plate, a bottom plate, three side plates and the side wall of the furnace body. The top plate is set horizontally and fixedly connected with the outer furnace platform, the top plate is provided with an inlet, the lower end of the bottom plate is fixedly connected with the side wall of the furnace body below the feed inlet, the upper end of the bottom plate is inclined upward, and the top of the side plate is fixedly connected with the top plate , the bottom of the side plate is fixedly connected with the bottom plate, and the inlet on the top plate is located directly above the top of the bottom plate.
所述的底板与竖直面之间的夹角为45°,底板的长度为280mm。The included angle between the base plate and the vertical surface is 45°, and the length of the base plate is 280mm.
所述的顶板与底板上端面之间的竖直距离为170mm。The vertical distance between the top plate and the upper surface of the bottom plate is 170mm.
所述的内炉台和燃烧室之间的空腔为进氧腔,增设进氧装置,进氧装置包括进氧通道、第一进氧管,进氧通道位于进氧腔内,进氧通道底端的进口与燃烧室的出口连通,进氧通道顶端的出口与内炉口连通,进氧通道的侧壁上开设有多个进氧口,炉体底部的侧壁上开设有多个进气口,第一进氧管竖直设置且位于燃烧室内,第一进氧管的底端位于炉体底部并与进气口连通,第一进氧管的顶端与进氧腔连通。The cavity between the inner hearth and the combustion chamber is an oxygen inlet chamber, and an oxygen inlet device is added. The oxygen inlet device includes an oxygen inlet channel and a first oxygen inlet pipe. The oxygen inlet channel is located in the oxygen inlet chamber, and the bottom of the oxygen inlet channel The inlet at the end is connected with the outlet of the combustion chamber, and the outlet at the top of the oxygen inlet channel is connected with the inner furnace mouth. There are multiple oxygen inlets on the side wall of the oxygen inlet channel, and multiple air inlets on the side wall at the bottom of the furnace body. , the first oxygen inlet pipe is vertically arranged and located in the combustion chamber, the bottom end of the first oxygen inlet pipe is located at the bottom of the furnace body and communicates with the air inlet, and the top of the first oxygen inlet pipe communicates with the oxygen inlet chamber.
增设第二进氧管,第二进氧管与第一进氧管相邻设置,第二进氧管的底端位于炉体底部并与进气口连通,第二进氧管的顶端朝向燃烧室的出口处。Add a second oxygen inlet pipe, the second oxygen inlet pipe is adjacent to the first oxygen inlet pipe, the bottom end of the second oxygen inlet pipe is located at the bottom of the furnace body and communicates with the air inlet, and the top of the second oxygen inlet pipe faces the combustion chamber. room exit.
所述的进氧通道的侧壁呈弧形面设置。The side wall of the oxygen inlet channel is arranged in an arc shape.
所述的进氧口的孔径大小为60mm。The aperture size of the oxygen inlet is 60mm.
所述的第一进氧管为方管,设置在燃烧室的拐角处,由两块隔板与燃烧室的拐角围成,隔板的边长为400mm。The first oxygen inlet pipe is a square tube, which is arranged at the corner of the combustion chamber, surrounded by two partitions and the corner of the combustion chamber, and the side length of the partition is 400mm.
所述的第二进氧管为圆管,第二进氧管的内径为200mm。The second oxygen inlet tube is a circular tube, and the inner diameter of the second oxygen inlet tube is 200mm.
本实用新型的有益效果是:将炉体顶部密封住,由原来的炉体顶部加料改为由侧面加料,燃料由进口进入料斗内后,在重力作用下降落,与底板发生撞击,可以使一部分大块燃料被击碎变成小块燃料,使燃料燃烧的更加充分,燃料顺着底板的坡面滑落,经过进料口进入燃烧室内,燃料与火焰充分混合后再进行燃烧,可以减少黑烟的形成,高效,清洁,节能环保。The beneficial effect of the utility model is that: the top of the furnace body is sealed, and the feeding from the top of the furnace body is replaced by side feeding. After the fuel enters the hopper from the inlet, it falls under the action of gravity and collides with the bottom plate, which can make a part Large pieces of fuel are crushed into small pieces of fuel to make the fuel burn more fully. The fuel slides down the slope of the bottom plate and enters the combustion chamber through the feed port. The fuel is fully mixed with the flame before burning, which can reduce black smoke The formation, efficient, clean, energy saving and environmental protection.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
附图中,1代表排烟通道,2代表内炉台,3代表外炉台,4代表进氧腔,5代表进氧通道,6代表第一进氧管,7代表进氧口,8代表进气口,9代表第二进氧管,10代表接灰盒,11代表炉箅子,12代表顶板,13代表底板,14代表侧板,15代表进料口,16代表进口。In the drawings, 1 represents the smoke exhaust channel, 2 represents the inner furnace platform, 3 represents the outer furnace platform, 4 represents the oxygen inlet chamber, 5 represents the oxygen inlet channel, 6 represents the first oxygen inlet pipe, 7 represents the oxygen inlet, and 8 represents the air intake Mouth, 9 represents the second oxygen inlet pipe, 10 represents the ash box, 11 represents the furnace grate, 12 represents the top plate, 13 represents the bottom plate, 14 represents the side plate, 15 represents the feed port, and 16 represents the inlet.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1所示,一种侧面进料的气化炉,包括炉体,炉体的侧壁上设置有水套,炉体内设置有燃烧室,炉体后部设置有排烟通道1,炉体的上端设置有内炉台2,内炉台2上方设置有外炉台3,内炉台2上开设有与燃烧室连通的内炉口,外炉台上开设有与内炉口连通的外炉口,炉体下方设置有接灰盒10,炉体与接灰盒10之间设置有炉箅子11,炉体上还设置有进料口15,外炉台3上方设置有密封炉盖,不再由炉体顶部的进料口直接向燃烧室内加燃料,防止一部分热量上升后由炉体顶部排出,节省能源,进料口15开设在炉体的侧壁上,进料口15位于炉箅子11上方并与燃烧室连通,进料口15处设置有料斗,料斗由一个顶板12、一个底板13、三个侧板14和炉体的侧壁围绕而成,顶板12水平设置并与外炉台3固定连接,顶板12上开设有进口16,底板13的下端与进料口15下方的炉体侧壁固定连接,底板13的上端向上倾斜设置,侧板14的顶部与顶板12固定连接,侧板14的底部与底板13固定连接,顶板12上的进口16位于底板13上端的正上方。底板13与竖直面之间的夹角为45°,夹角太大,燃料的滑落速度太慢,供应不上燃烧室内对燃料的需求,太小了滑落速度太快,容易使燃烧室内产生堆积,燃烧不充分。底板13的长度为280mm,顶板12与底板13上端面之间的竖直距离为170mm,给燃料提供足够的冲击力使燃料与底板13发生碰撞,大块燃料变成小块燃料,使燃料充分燃烧。As shown in Figure 1, a side-feed gasifier includes a furnace body, a water jacket is arranged on the side wall of the furnace body, a combustion chamber is arranged in the furnace body, and a smoke exhaust channel 1 is arranged at the rear of the furnace body. The upper end of the body is provided with an inner hearth 2, and an outer hearth 3 is arranged above the inner hearth 2. The inner hearth 2 is provided with an inner furnace mouth connected with the combustion chamber, and the outer hearth is provided with an outer furnace mouth connected with the inner furnace mouth. The ash box 10 is arranged below the body, a furnace grate 11 is arranged between the furnace body and the ash box 10, a feed port 15 is also arranged on the furnace body, and a sealed furnace cover is arranged on the top of the outer furnace platform 3, which is no longer controlled by the furnace. The feed inlet on the top of the furnace directly feeds fuel into the combustion chamber to prevent a part of the heat from rising and being discharged from the top of the furnace body to save energy. The feed inlet 15 is set on the side wall of the furnace body, and the feed inlet 15 is located above the grate 11 And communicate with the combustion chamber, a hopper is provided at the feed inlet 15, and the hopper is surrounded by a top plate 12, a bottom plate 13, three side plates 14 and the side wall of the furnace body, the top plate 12 is horizontally set and fixed with the outer furnace platform 3 connection, the top plate 12 is provided with an inlet 16, the lower end of the bottom plate 13 is fixedly connected with the side wall of the furnace body below the feed port 15, the upper end of the bottom plate 13 is inclined upward, the top of the side plate 14 is fixedly connected with the top plate 12, and the side plate 14 The bottom of the bottom is fixedly connected with the base plate 13, and the inlet 16 on the top plate 12 is located directly above the upper end of the base plate 13. The included angle between the base plate 13 and the vertical plane is 45°. If the included angle is too large, the fuel’s sliding speed will be too slow to supply the demand for fuel in the combustion chamber. Accumulation, insufficient combustion. The length of base plate 13 is 280mm, and the vertical distance between top plate 12 and the upper end surface of base plate 13 is 170mm, provides sufficient impact force for fuel to make fuel collide with base plate 13, and bulk fuel becomes small block fuel, makes fuel fully combustion.
作为对本实用新型的进一步改进,内炉台2和燃烧室之间的空腔为进氧腔4,增设进氧装置,进氧装置包括进氧通道5、第一进氧管6,进氧通道5位于进氧腔4内,进氧通道5底端的进口与燃烧室的出口连通,进氧通道5顶端的出口与内炉口连通,进氧通道5的侧壁呈弧形面设置,进氧通道5的侧壁上开设有多个进氧口7,进氧口7的孔径大小为60mm,炉体底部的侧壁上开设有多个进气口8,第一进氧管6竖直设置且位于燃烧室内,第一进氧管6的底端位于炉体底部并与进气口连通,进氧通道5可以360°进行配风,使得气体与火焰混合配比效果好,燃烧室内燃烧过程中产生的二氧化碳、一氧化碳等气体以及燃料粉末等在向上流动过程中,在进氧通道5内进行二次燃烧,达到充分燃烧的目的,最终气化形成热气经过排烟通道1后由烟囱排出,进而低碳环保,节能减排,同时还提高了燃料的热转换率,节约了能源。第一进氧管6的顶端与进氧腔4连通,第一进氧管6为方管,设置在燃烧室的拐角处,由两块隔板与燃烧室的拐角围成,隔板的边长为400mm,第一进氧管6的这种结构可以节省材料,节约成本。As a further improvement to the utility model, the cavity between the inner hearth 2 and the combustion chamber is an oxygen inlet chamber 4, and an oxygen inlet device is added. The oxygen inlet device includes an oxygen inlet channel 5, a first oxygen inlet pipe 6, and an oxygen inlet channel 5. Located in the oxygen inlet chamber 4, the inlet at the bottom of the oxygen inlet channel 5 communicates with the outlet of the combustion chamber, and the outlet at the top of the oxygen inlet channel 5 communicates with the inner furnace mouth. Offer a plurality of oxygen inlets 7 on the side wall of 5, the aperture size of oxygen inlet 7 is 60mm, offer a plurality of air inlets 8 on the side wall of body of heater bottom, the first oxygen inlet pipe 6 is vertically arranged and Located in the combustion chamber, the bottom end of the first oxygen inlet pipe 6 is located at the bottom of the furnace body and communicates with the air inlet. The oxygen inlet channel 5 can distribute air at 360°, so that the mixing ratio of gas and flame is good. During the combustion process in the combustion chamber During the process of upward flow, the produced carbon dioxide, carbon monoxide and other gases and fuel powder are combusted in the oxygen inlet channel 5 to achieve the purpose of full combustion, and finally gasified to form hot gas which passes through the smoke exhaust channel 1 and is discharged from the chimney. Low-carbon environmental protection, energy saving and emission reduction, but also improves the heat conversion rate of fuel, saving energy. The top of the first oxygen inlet pipe 6 communicates with the oxygen inlet chamber 4, the first oxygen inlet pipe 6 is a square tube, arranged at the corner of the combustion chamber, surrounded by two partitions and the corner of the combustion chamber, the limit of the partition The length is 400mm, and the structure of the first oxygen inlet pipe 6 can save material and cost.
增设第二进氧管9,第二进氧管9与第一进氧管6相邻设置,第二进氧管9的底端位于炉体底部并与进气口8连通,第二进氧管9的顶端朝向燃烧室的出口处,第二进氧管9为圆管,第二进氧管9的内径为200mm,利用第二进氧管9可以增加燃烧室内的氧气供应,使燃料可以燃烧的更加充分,可以节约能源。Set up the second oxygen inlet pipe 9, the second oxygen inlet pipe 9 is adjacent to the first oxygen inlet pipe 6, and the bottom end of the second oxygen inlet pipe 9 is positioned at the bottom of the furnace body and is communicated with the air inlet 8. The top of pipe 9 is towards the exit of combustion chamber, and the second oxygen inlet pipe 9 is a round pipe, and the inner diameter of the second oxygen inlet pipe 9 is 200mm, and the oxygen supply in the combustion chamber can be increased by utilizing the second oxygen inlet pipe 9, so that the fuel can The combustion is more complete, which can save energy.
Claims (9)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105258167A (en) * | 2015-10-21 | 2016-01-20 | 耒阳市兴农牧业有限公司 | Air blowing coal stove |
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CN105258167A (en) * | 2015-10-21 | 2016-01-20 | 耒阳市兴农牧业有限公司 | Air blowing coal stove |
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