CN204400198U - A kind of pallet coordination machine - Google Patents
A kind of pallet coordination machine Download PDFInfo
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- CN204400198U CN204400198U CN201520006570.1U CN201520006570U CN204400198U CN 204400198 U CN204400198 U CN 204400198U CN 201520006570 U CN201520006570 U CN 201520006570U CN 204400198 U CN204400198 U CN 204400198U
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Abstract
本实用新型涉及物流仓输送技术领域,具体涉及一种托盘配位机,解决现有技术中托盘配位机码盘时的托盘跺不整齐,动作位置精度低及拨叉机构动作协调稳定性弱的技术问题。其结构包括:提升机构(1)、整形机构(2)和拨叉伸缩机构(3);提升机构(1)包括:提升动力装置(4)、传动机构(5-5)、若干位置传感器(6-6)、立轮(11)和垂直导轨(10);整形机构(2)包括:若干个整形气缸(7)和相同数量的整形板(7-7);拨叉伸缩机构(3)包括:拨叉机构基架、拨叉电机(16)、传动装置(8-8)和拨叉(17),紧固连接在拨叉机构基架上的拨叉电机(16)通过传动装置(8-8)驱动拨叉(17)伸缩。
The utility model relates to the technical field of logistics warehouse transportation, in particular to a pallet coordinating machine, which solves the problem of uneven pallet stomping, low action position accuracy and weak action coordination and stability of a fork mechanism in the prior art when the pallet coordinating machine is coded. technical issues. Its structure includes: a lifting mechanism (1), a shaping mechanism (2) and a fork telescopic mechanism (3); the lifting mechanism (1) includes: a lifting power device (4), a transmission mechanism (5-5), a number of position sensors ( 6-6), vertical wheels (11) and vertical guide rails (10); the shaping mechanism (2) includes: several shaping cylinders (7) and the same number of shaping plates (7-7); the shift fork telescopic mechanism (3) It includes: a shift fork mechanism base frame, a shift fork motor (16), a transmission device (8-8) and a shift fork (17), and the shift fork motor (16) fastened to the shift fork mechanism base frame passes through the transmission device ( 8-8) drive shift fork (17) telescopic.
Description
技术领域technical field
本实用新型涉及物流仓输送技术领域,具体涉及一种托盘配位机。The utility model relates to the technical field of logistics warehouse transportation, in particular to a pallet coordinating machine.
背景技术Background technique
在现有技术的物流仓输送领域中,托盘作为生产线上成品或辅料输送的承载体。运行中的生产线,需要把散盘自动码盘入库或重新拆盘分发使用,因此完成托盘拆盘、码盘操作的托盘配位机就成为托盘输送线上的一个重要设备。现有技术中托盘配位机(又称托盘拆盘、码盘机)通常和各种输送设备组合使用,回收输送线上的空托盘,或向输送线上分发空托盘。现有技术中的托盘配位机主要由气动拨叉机构和叉式升降机组成,叉式升降机通过四个工作位:高位、次高位、低位和次低位来配合拨叉的摆回或摆出,进而完成托盘的拆盘或码盘。In the field of logistics warehouse transportation in the prior art, pallets are used as carriers for finished products or auxiliary materials on the production line. In the production line in operation, it is necessary to put the loose trays into the warehouse or re-disassemble them for distribution. Therefore, the pallet allocation machine that completes the pallet unpacking and coding operation becomes an important equipment on the pallet conveying line. In the prior art, a pallet coordinating machine (also known as a pallet dismantling machine or a pallet coding machine) is usually used in combination with various conveying equipment to recover empty pallets on the conveying line, or distribute empty pallets to the conveying line. The pallet allocation machine in the prior art is mainly composed of a pneumatic fork mechanism and a fork lift. The fork lift uses four working positions: high position, sub-high position, low position and sub-low position to cooperate with the swing back or swing out of the fork. Then complete the unpacking or code disc of the pallet.
现有技术中的托盘配位机的不足之处在于:(1)叉式升降机本身的摆幅会造成码盘时的托盘垛不整齐;(2)叉式升降机四个工作位都是在圆周上检测,其动作位置精度很难控制,实际动作时及易将位置走错或走偏,造成托盘配位机停止工作;(3)拨叉机构是通过气缸控制摆出或摆回,当不同步时会造成托盘垛的散盘;(4)由于托盘码盘、拆盘由两台设备配合完成,容易造成卡盘。严重时造成设备损坏。The disadvantages of the pallet coordinating machine in the prior art are: (1) the swing range of the fork lift itself will cause the pallets to be stacked irregularly when the disc is coded; (2) the four working positions of the fork lift are all on the circumference It is difficult to control the accuracy of the action position during the actual action, and it is easy to make a wrong or deviated position during the actual action, causing the tray allocation machine to stop working; (3) the fork mechanism is controlled by the cylinder to swing out or back, when not Synchronization will cause pallets to be scattered; (4) Since pallet coding and dismantling are completed by two devices, it is easy to cause chucking. In severe cases, it may cause equipment damage.
发明内容Contents of the invention
为了克服解决上述现有技术的不足,本实用新型提供一种新型托盘配位机,解决现有技术中托盘配位机码盘时的托盘垛不整齐,动作位置精度低及拨叉机构动作协调稳定性弱的技术问题。此外,本实用新型实现了设备的高度集成化,把托盘的整形、提升、码盘、拆盘在一台设备上得以实现。In order to overcome the shortcomings of the above-mentioned prior art, the utility model provides a new type of pallet coordinating machine, which solves the problem of uneven pallet stacking, low accuracy of action position and coordinated action of the shifting fork mechanism in the prior art when the tray coordinating machine is coded. Technical issues with weak stability. In addition, the utility model realizes a high degree of integration of the equipment, and realizes shaping, lifting, disc coding and dismantling of the tray on one piece of equipment.
进一步的,为实现上述目的,本实用新型托盘配位机包括:提升机构、整形机构和拨叉伸缩机构;Further, in order to achieve the above purpose, the utility model pallet coordinating machine includes: a lifting mechanism, a shaping mechanism and a shift fork telescopic mechanism;
所述提升机构包括:提升动力装置、传动机构、若干位置传感器、立轮和垂直导轨;与机体底座紧固连接的所述提升动力装置通过传动机构驱动所述立轮带动所述拨叉伸缩机构沿所述垂直导轨作升降运动,所述垂直导轨(10)在所述拨叉伸缩机构(3)每一工作位处均设置有所述位置传感器;The lifting mechanism includes: a lifting power device, a transmission mechanism, a number of position sensors, vertical wheels and vertical guide rails; the lifting power device, which is tightly connected to the base of the body, drives the vertical wheel through the transmission mechanism to drive the fork telescopic mechanism Perform lifting movement along the vertical guide rail, and the vertical guide rail (10) is provided with the position sensor at each working position of the telescopic fork mechanism (3);
所述整形机构包括:若干个整形气缸和相同数量的整形板,所述整形板与所述整形气缸的输出端紧固连接,若干个所述整形气缸分别紧固安装在位于所述机体中且与每一所述工作位相对应的连接架上;The shaping mechanism includes: several shaping cylinders and the same number of shaping plates, the shaping plates are tightly connected to the output ends of the shaping cylinders, and several of the shaping air cylinders are respectively fastened and installed in the body and On the connecting frame corresponding to each said working position;
所述拨叉伸缩机构包括:拨叉机构基架、拨叉电机、传动装置和拨叉,紧固连接在拨叉机构基架上的所述拨叉电机通过所述传动装置驱动所述拨叉伸缩。The fork telescopic mechanism includes: a fork mechanism pedestal, a fork motor, a transmission device and a fork, and the fork motor fastened to the fork mechanism pedestal drives the fork through the transmission device retractable.
根据本发明的一个实施方式,其中,所述工作位包括:高位、次高位、低位和次低位。According to an embodiment of the present invention, wherein, the working bits include: a high bit, a second highest bit, a low bit and a second lowest bit.
根据本发明的一个实施方式,其中,所述提升动力装置为电机。According to an embodiment of the present invention, wherein the lifting power device is a motor.
根据本发明的一个实施方式,其中,所述传动机构包括:驱动轴、传动链轮、主动提升挂轮和被动提升挂轮;所述驱动轴两端各紧固设置有一个所述传动链轮;所述传动链轮与所述主动提升挂轮和被动提升挂轮通过链条实现传动连接。According to an embodiment of the present invention, wherein, the transmission mechanism includes: a drive shaft, a transmission sprocket, an active hoisting hanger and a passive hoisting hanger; each of the two ends of the drive shaft is fastened with one of the drive sprockets ; The transmission sprocket is connected with the active lifting hanging wheel and the passive lifting hanging wheel through a chain.
根据本发明的一个实施方式,其中,所述传动装置为齿轮齿条传动,包括:驱动齿轮和齿条。According to an embodiment of the present invention, wherein the transmission device is a rack and pinion transmission, including: a driving gear and a rack.
本实用新型在现有技术基础上,把托盘的提升和拨叉的伸缩集成一体,并在此基础上增加托盘的整形机构,能进一步的实现更快速的码盘与拆盘,具有集成化高、成本低、效率高和可靠性强的优点。On the basis of the prior art, the utility model integrates the lifting of the tray and the expansion and contraction of the shift fork, and adds a shaping mechanism of the tray on this basis, which can further realize faster code disc and disc removal, and has the advantages of high integration. , low cost, high efficiency and strong reliability.
进一步的,与现有技术相比本实用新型的优点在于,提升机构升降没有摆幅,同时配套整形机构后,码盘后的托盘跺型整齐美观。Further, compared with the prior art, the utility model has the advantages that the lifting mechanism does not have a swing, and at the same time, after the shaping mechanism is equipped, the pallet behind the code disc is neat and beautiful.
进一步的,与现有技术相比本实用新型的优点在于,提升机构是在垂直方向设置检测元件来定位,运行姿态稳定可靠。Further, compared with the prior art, the utility model has the advantage that the lifting mechanism is positioned by setting detection elements in the vertical direction, and the running posture is stable and reliable.
进一步的,与现有技术相比本实用新型的优点在于,拨叉机构是通过电机驱动齿轮齿条来带动拨叉水平伸缩,而不是摆出、摆回,同时采用滚轮导向,充分保证拨叉动作的一致性、与运动的平稳性,不会造成散盘。Further, compared with the prior art, the utility model has the advantage that the fork mechanism is driven by the motor to drive the rack and pinion to drive the fork to expand and contract horizontally, instead of swinging out and swinging back. At the same time, it is guided by rollers to fully ensure the The consistency of action and the smoothness of movement will not cause loose discs.
进一步的,与现有技术相比本实用新型的优点在于,本实用新型将托盘拆盘、码盘设备和托盘提升设备整合为一体,设备集成化高,减少了现有技术中需额外增加的提升设备,设备成本低、工作效率高。Further, compared with the prior art, the utility model has the advantage that the utility model integrates the tray dismantling, the code disc equipment and the tray lifting equipment, and the equipment integration is high, which reduces the need for additional work in the prior art. Upgrade equipment, low equipment cost, high work efficiency.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本实用新型一种托盘配位机主视图示意图;Fig. 1 is a schematic diagram of the front view of a pallet matching machine of the present invention;
图2为本实用新型一种托盘配位机俯视图示意图;Fig. 2 is a schematic diagram of a top view of a pallet matching machine of the present invention;
图3为本实用新型一种托盘配位机左视图示意图。Fig. 3 is a schematic diagram of a left view of a tray allocation machine of the present invention.
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例仅用于说明本实用新型,但不能用来限制本实用新型的范围。The specific implementation of the present utility model will be further described in detail below in conjunction with the accompanying drawings and the embodiments of the specification. The following examples are only used to illustrate the utility model, but cannot be used to limit the scope of the utility model.
不失一般性,图1~3所示,本实用新型一种托盘配位机,包括:提升机构1、整形机构2和拨叉伸缩机构3;Without loss of generality, as shown in Figures 1 to 3, a pallet matching machine of the present invention includes: a lifting mechanism 1, a shaping mechanism 2 and a fork telescopic mechanism 3;
提升机构1包括:提升动力装置4、传动机构5-5、四个位置传感器6-6、立轮11和垂直导轨10;与机体底座紧固连接的所述提升动力装置4通过传动机构5-5驱动立轮11带动拨叉伸缩机构3沿垂直导轨10作升降运动,垂直导轨10在拨叉伸缩机构3每一工作位处均设置有位置传感器6-6;The lifting mechanism 1 includes: a lifting power device 4, a transmission mechanism 5-5, four position sensors 6-6, a vertical wheel 11 and a vertical guide rail 10; 5 Drive the vertical wheel 11 to drive the fork telescopic mechanism 3 to move up and down along the vertical guide rail 10, and the vertical guide rail 10 is provided with a position sensor 6-6 at each working position of the fork telescopic mechanism 3;
整形机构2包括:若干个整形气缸7和相同数量的整形板7-7,整形板7-7与整形气缸7的输出端紧固连接,若干个整形气缸7分别紧固安装在位于机体中且与每一工作位相对应的连接架上;The shaping mechanism 2 includes: several shaping cylinders 7 and the same number of shaping plates 7-7, the shaping plates 7-7 are tightly connected to the output ends of the shaping cylinders 7, and several shaping cylinders 7 are respectively fastened and installed in the body and On the connecting frame corresponding to each working position;
拨叉伸缩机构3包括:拨叉机构基架、拨叉电机16、传动装置8-8和拨叉17,紧固连接在拨叉机构基架上的拨叉电机16通过传动装置8-8驱动拨叉17伸缩。The shifting fork telescopic mechanism 3 comprises: a shifting fork mechanism base frame, a shifting fork motor 16, a transmission device 8-8 and a shifting fork 17, and the shifting fork motor 16 fastened to the shifting fork mechanism base frame is driven by a transmission device 8-8 Shift fork 17 telescopic.
进一步的,工作位包括:高位、次高位、低位和次低位。Further, the working bits include: high bit, second highest bit, low bit and second lowest bit.
进一步的,提升动力装置4为电机。Further, the lifting power device 4 is a motor.
进一步的,传动机构5-5包括:驱动轴5、传动链轮6、主动提升挂轮9和被动提升挂轮12;驱动轴5两端各紧固设置有一个传动链轮6;传动链轮6与主动提升挂轮9和被动提升挂轮12通过链条实现传动连接。Further, the transmission mechanism 5-5 includes: a drive shaft 5, a transmission sprocket 6, an active lifting hanging wheel 9 and a passive lifting hanging wheel 12; a driving sprocket 6 is fastened at both ends of the driving shaft 5; the driving sprocket 6 realizes transmission connection with the active lifting hanging wheel 9 and the passive lifting hanging wheel 12 by a chain.
进一步的,传动装置8-8为齿轮齿条传动,包括:驱动齿轮13和齿条14。Further, the transmission device 8 - 8 is a rack and pinion transmission, including: a driving gear 13 and a rack 14 .
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And modification should also be regarded as the protection scope of the present utility model.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106276157A (en) * | 2016-08-31 | 2017-01-04 | 江苏高科物流科技股份有限公司 | A kind of crank plate pushing structure for four sides trimmer |
CN106364873A (en) * | 2016-08-31 | 2017-02-01 | 江苏高科物流科技股份有限公司 | Rotating door plate structure for four-face shaping machine |
CN109625997A (en) * | 2018-12-07 | 2019-04-16 | 北京航天斯达科技有限公司 | A kind of pallet, which is split, stacks integrated device and method |
CN114180348A (en) * | 2021-12-30 | 2022-03-15 | 宁波大正工业机器人技术有限公司 | Material frame stacking machine and using method thereof |
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2015
- 2015-01-06 CN CN201520006570.1U patent/CN204400198U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106276157A (en) * | 2016-08-31 | 2017-01-04 | 江苏高科物流科技股份有限公司 | A kind of crank plate pushing structure for four sides trimmer |
CN106364873A (en) * | 2016-08-31 | 2017-02-01 | 江苏高科物流科技股份有限公司 | Rotating door plate structure for four-face shaping machine |
CN106276157B (en) * | 2016-08-31 | 2020-05-15 | 江苏高科物流科技股份有限公司 | Crank push plate structure for four-side shaping machine |
CN109625997A (en) * | 2018-12-07 | 2019-04-16 | 北京航天斯达科技有限公司 | A kind of pallet, which is split, stacks integrated device and method |
CN114180348A (en) * | 2021-12-30 | 2022-03-15 | 宁波大正工业机器人技术有限公司 | Material frame stacking machine and using method thereof |
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