Folded brick machine
Technical field
The utility model relates to a kind of folded brick machine, belongs to ceramic machinery equipment technical field.
Background technology
Folded brick machine is that ceramic tile is in a pile stacking, to carry out the device of packed and transported, existing folded brick machine comprises and send brick device and connect brick device, being delivered to by ceramic tile by sending brick device connects above brick device, and connecing on brick device by sending the action of brick device self to make ceramic tile fall, the lifting connecing brick device controls bolt rotary by drive motor and realizes.As the patent No. 201320520434.5 discloses a kind of ceramic brick stacking brick machine, comprise frame, connect brick device, hold in the palm brick device, wherein ask brick device by the rotation of step motor control screw rod, brick plate is progressively dipped, complete stacking of ceramic tile, realize automatic brick stacking.Because ceramic tile workshop dust is more, bad environments, screw rod exposes and is easy in this environment damage, and screw rod often needs upper oil lubrication, and corrective maintenance comparatively bothers.Connecing brick device is realize folded brick by the folding of both sides belt, and ceramic tile falls not steady, easily breaks ceramic tile into pieces.
Utility model content
According to above the deficiencies in the prior art, technical problem to be solved in the utility model is: provide a kind of folded brick machine, adaptive capacity to environment is strong, and improve service life, easy to maintenance, good operating stability, efficiency is high, low manufacturing cost.
Folded brick machine described in the utility model, comprise frame and rack-mountedly send brick device, connect brick device, connect brick device to be made up of the two brick receiving machine structures be oppositely arranged, the upper bracket of brick receiving machine structure is installed driving wheel and power wheel, its lower bracket is installed flower wheel and another power wheel, driving wheel is connected by Timing Belt with flower wheel, and two power wheels are also connected by Timing Belt, Timing Belt is installed and connects tile assembly; Driving wheel connects brick motor by reductor, and the flower wheel on brick receiving machine structure is connected with the power wheel of correspondence position on another brick receiving machine structure by transmission shaft mutually.
By driving wheel and flower wheel, Timing Belt is elevated, driven by Timing Belt and connect tile assembly lifting, Timing Belt is with to connect tile assembly easy to assembly, without the need to lubricating in use procedure, line service amount is low, the situation more for ceramic tile workshop dust is insensitive, adaptable, works more reliable.Connected by transmission shaft, make relative two groups to connect tile assembly and driven by the same brick motor that connects, work synchronism is good, compares traditional folded brick machine, decreases the use amount of motor, reduces manufacturing cost.
The described tile assembly that connects comprises and connects brick cylinder, connects brick cylinder and is fixed on and connects on brick cylinder block, connect brick cylinder block and be fixed on Timing Belt, the cylinder bar front end connecing brick cylinder fixedly connects brick support, by connecing the action of brick cylinder, realizing connecing stretching out and regaining of brick support, realizing connecing brick action.
Between described upper bracket and lower bracket, guide frame is set, connects brick cylinder block and be arranged on guide frame, by guide frame directional tagging, make to connect brick support stable.
The described brick motor that connects is provided with two groups, be arranged on two brick receiving machine structures respectively, samely connect motor-driven two the connecing tile assembly and be synchronized with the movement relatively of brick, two groups on same brick receiving machine structure connect tile assembly and do counter motion, two of Relative distribution connects tile assembly and keeps synchronous, realizes synchronization lifting.
Also comprise and unload brick device, unload brick device by being fixed on the pressure brick frame sent on brick device, being fixed on unloading brick cylinder and forming by pressing brick part erecting frame to be fixed on the pressure brick part unloading brick cylinder front end on pressure brick frame, pressure brick part is arranged on and send above brick plane, brick device is sent to be delivered to by ceramic tile below pressure brick part, unload the downward action of brick cylinder, being pressed to by ceramic tile by pressure brick part connects on brick device, ceramic tile dropping process both sides are still subject to binding force, the process that causes to fall and break is mild, stable, avoids falling to causing ceramic tile cracked suddenly.
Brick device is sent to be made up of the Liang Song brick mechanism be oppositely arranged, Song Zhuan mechanism comprises belt wheel erecting frame, driving pulley, tension wheel and belt, driving pulley, tension wheel are arranged on belt wheel erecting frame two ends and are connected by belt, support wheel and some wabble wheels is set gradually in belt between driving pulley and tension wheel, driving pulley is connected with sending brick motor output end, formed between the belt of Liang Song brick mechanism and send brick space, the pressure brick frame unloading brick device is fixed on inside belt wheel erecting frame.Belt is quality of rubber materials, and ceramic tile both sides are stuck on belt, takes turns rotate by sending brick motor driven belts, along with the operation of belt, ceramic tile enters and send in brick space, and the support wheel of both sides and wabble wheel make ceramic tile step up in operational process, when ceramic tile moves to assigned address, unload by unloading brick device.
Described wabble wheel is arranged on rocker, and rocker is connected with belt wheel erecting frame by spring, makes wabble wheel have certain thrust by spring, clamping action is played to ceramic tile, simultaneously in the process pressing down ceramic tile, appropriateness can open, avoid causing damage to ceramic tile.
Be provided with slideway bottom described frame, brick receiving machine structure lower end is arranged in slideway by adjustable fastener; Transmission shaft two ends are arranged in flower wheel, power wheel by swelling bearing, be provided with outside bearing and hold cover tightly, brick receiving machine structure can move on slideway by regulating adjustable fastener, by hold tightly cover and bearing slide on transmission shaft, thus regulate the width of symmetrically arranged brick receiving machine structure, to adapt to the ceramic tile of different size.
The described brick device oral area that send is provided with guided way, inside guided way, nylon strip is housed.
During work, send brick motor driven belts to take turns to rotate, thus drive belt movement, ceramic tile both sides are stuck on belt, along with the rotation of belt moves forward, when ceramic tile moves to assigned address, unload the downward action of brick cylinder, by the downward force feed ceramic tile of pressure brick part, ceramic tile both sides slowly decline along belt, when ceramic tile drop down onto connect on brick support time, connect brick motor and drive Timing Belt motion by driving wheel, synchronous two groups are made to connect brick support and to decline the thickness of a ceramic tile, then repeat one and send brick, unload brick process, two groups connect brick support along with the quantity of stacking brick and increase, continuous decline, when ceramic tile is stacked to some, connecing brick motor drives Timing Belt to drop quickly to assigned address by driving wheel, connect the action of brick cylinder, put on load-transfer device by piling the ceramic tile folded, enter subsequent processing.Meanwhile, other two groups connect brick support and rise to and send below brick space, carry out next and connect brick action.
Compared with prior art, the beneficial effect that the utility model has is:
This folded brick machine adopts Timing Belt and connects tile assembly easy to assembly, and without the need to lubricating in use procedure, line service amount is low, and the situation more for ceramic tile workshop dust is insensitive, adaptable, works more reliable; Decrease the use amount of motor, reduce manufacturing cost; Unloading brick device by increasing, making ceramic tile dropping process mild, stable, avoiding falling to causing ceramic tile cracked suddenly.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation;
Fig. 2 is A place enlarged drawing in Fig. 1;
Fig. 3 connects brick device structural representation;
Fig. 4 is B place enlarged drawing in Fig. 3;
Fig. 5 connects brick device front view;
Fig. 6 send brick device lateral plan.
In figure: 1, frame; 2, support wheel; 3, driving pulley; 4, brick motor is sent; 5, brick motor is connect; 6, wabble wheel; 7, belt wheel erecting frame; 8, brick frame is pressed; 9, belt; 10, tension wheel; 11, flower wheel; 12, Timing Belt; 13, driving wheel; 14, transmission shaft; 15, reductor; 16, unload brick cylinder, 17, pressure brick part erecting frame; 18, brick part is pressed; 19, guide frame; 20, brick support is connect; 21, brick backing plate is connect; 22, upper bracket; 23, brick cylinder is connect; 24, brick cylinder block is connect; 25, lower bracket; 26, Timing Belt adapter plate; 27, Timing Belt pressing plate; 28, rocker; 29, spring; 30, swelling bearing; 31, cover is held tightly; 32, slideway; 33, adjustable fastener; 34, guided way; 35, nylon strip; 40, power wheel.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further.
As shown in Fig. 1 ~ 5, this folded brick machine comprises frame 1 and is arranged on frame 1 send brick device, connect brick device and unload brick device, brick device is sent to be made up of the Liang Song brick mechanism be oppositely arranged, Song Zhuan mechanism comprises belt wheel erecting frame 7, driving pulley 3, tension wheel 10 and belt 9, driving pulley 3, tension wheel 10 is arranged on belt wheel erecting frame 7 two ends and is connected by belt 9, support wheel 2 and some wabble wheels 6 is set gradually in belt 9 between driving pulley 3 and tension wheel 10, driving pulley 3 is connected with sending brick motor 4 mouth, formed between the belt 9 of Liang Song brick mechanism and send brick space.Wherein, wabble wheel 6 is arranged on rocker 28, and rocker 28 is connected with belt wheel erecting frame 7 by spring 29, make wabble wheel 6 have certain thrust by spring 29, clamping action is played to ceramic tile, make ceramic tile simultaneously in the process moved downward, appropriateness can open, avoid causing damage to ceramic tile.Send brick device oral area to be provided with guided way 34, nylon strip 35 is housed inside guided way 34.
Unload brick device by the pressure brick frame 8 be fixed on inside belt wheel erecting frame 7, be fixed on unloading brick cylinder 16 and being fixed on by pressure brick part erecting frame 17 the pressure brick part 18 unloading brick cylinder 16 front end on pressure brick frame 8 and form, pressure brick frame 8 is made up of orthogonal two straight plates, be respectively riser and be fixed on the transverse slat of riser upper end, pressure brick part 18 is arranged on below transverse slat, and is arranged on and send above brick plane.
Connect brick device to be made up of the two brick receiving machine structures be oppositely arranged, the upper bracket 22 of brick receiving machine structure is installed driving wheel 13 and power wheel 40, its lower bracket 25 is installed flower wheel 11 and another power wheel 40, driving wheel 13 is connected by Timing Belt 12 with flower wheel 11, two power wheels 40 are also connected by Timing Belt 12, Timing Belt 12 is installed and connects tile assembly; Connect tile assembly to comprise and connect brick cylinder 16, connect brick cylinder 16 to be fixed on and to connect on brick cylinder block 24, connecing brick cylinder block 24 is fixed on Timing Belt 12 by Timing Belt adapter plate 26 and Timing Belt pressing plate 27, the cylinder bar front end connecing brick cylinder 16 fixedly connects brick support 20, connecing brick support 20 is an inverted L-shaped, and its upper surface is provided with and connects brick backing plate 21, connects brick backing plate 21 for elastic material, buffer action is risen to the ceramic tile fallen, avoids hard contact.Guide frame 19 is set between upper bracket 22 and lower bracket 25, connects brick cylinder block 24 and be arranged on two groups of guide frames 19, make to connect brick support 20 by guide frame 19 and be elevated stable.
Driving wheel 13 connects brick motor 5 by reductor 15, flower wheel 11 on brick receiving machine structure is connected with the power wheel 40 of correspondence position on another brick receiving machine structure by transmission shaft 14 mutually, transmission shaft 14 two ends are arranged in flower wheel 11, power wheel 40 by swelling bearing 30, be provided with outside bearing and hold cover tightly, be provided with slideway 32 bottom frame, brick receiving machine structure lower end is arranged in slideway 32 by adjustable fastener 33.
Connect brick motor 5 and be provided with two groups, be arranged on two brick receiving machine structures respectively, same connect that brick motor 5 drives relative two connect tile assembly and be synchronized with the movement, make two of Relative distribution to connect tile assembly and keep synchronous, realize synchronization lifting.The tile assembly that connects that difference connects brick motor 5 driving does counter motion
Working process:
During work, brick motor 4 is sent to drive driving pulley 3 to rotate, thus drive belt 9 to move, ceramic tile both sides are stuck on belt 9, along with the rotation of belt 9 moves forward, when ceramic tile moves to assigned address, unload brick cylinder 16 action downwards, by the downward force feed ceramic tile of pressure brick part 18, ceramic tile both sides slowly decline along belt 9, when ceramic tile drop down onto connect on brick support 20 time, connecing brick motor 5 drives Timing Belt 12 to move by driving wheel 13, synchronous two groups are made to connect brick support 20 and to decline the thickness of a ceramic tile, then repeat one and send brick, unload brick process, two groups connect brick support 20 along with the quantity of stacking brick and increase, continuous decline, when ceramic tile is stacked to some, connecing brick motor 53 drives Timing Belt 12 to drop quickly to assigned address by driving wheel 13, connect brick cylinder 23 action, put on load-transfer device by piling the ceramic tile folded, enter subsequent processing, simultaneously other two groups connect brick support 20 and rise to and send below brick space, carry out next and connect brick action.