CN204398252U - Cover half envelope material muscle insert merges tool structure for processing - Google Patents

Cover half envelope material muscle insert merges tool structure for processing Download PDF

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Publication number
CN204398252U
CN204398252U CN201420871287.0U CN201420871287U CN204398252U CN 204398252 U CN204398252 U CN 204398252U CN 201420871287 U CN201420871287 U CN 201420871287U CN 204398252 U CN204398252 U CN 204398252U
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sealing rib
inserts
sealing
insert
fixed mold
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CN201420871287.0U
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徐宏
孙民强
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HASCO Vision Technology Co Ltd
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Shanghai Koito Automotive Lamp Co Ltd
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Abstract

本实用新型涉及一种塑料模具结构的加工工装结构,具体来说,是一种封料筋镶块的加工工装结构,属于注塑模具制造加工技术领域。一种定模封料筋镶块合并加工工装结构,其特征在于:包括定模(4),封料筋镶块(3),垫圈,螺栓;封料筋镶块(3)镶入定模中,用垫圈垫高8-12mm;封料筋镶块(3)底部设有螺孔,垫圈套在固定封料筋镶块的螺钉上;封料筋镶块封料面与一次型产品形成的尖角部分高于定模(4)的上端面。本实用新型封料筋镶块与一次型产品接触部位没有翻边圆角,使得注塑的产品表面一次型、二次型边界清晰;减少了EDM的放电加工,使加工周期缩短;加垫圈操作方便。

The utility model relates to a processing tooling structure for a plastic mold structure, in particular to a processing tooling structure for sealing rib inserts, and belongs to the technical field of injection mold manufacturing and processing. A combined processing tooling structure for sealing rib inserts in a fixed mold, characterized in that it includes a fixed mold (4), sealing rib inserts (3), washers, and bolts; the sealing rib inserts (3) are embedded in the fixed mold , with a washer for a height of 8-12mm; the bottom of the sealing rib insert (3) is provided with a screw hole, and the washer is set on the screw fixing the sealing rib insert; the sealing surface of the sealing rib insert and the one-time product form The pointed part is higher than the upper end surface of the fixed die (4). The utility model has no flanging and rounded corners at the contact part between the sealing rib insert and the primary product, so that the boundary between the primary type and the secondary type on the surface of the injection molded product is clear; the discharge machining of EDM is reduced, and the processing cycle is shortened; the operation of adding a gasket is convenient .

Description

定模封料筋镶块合并加工工装结构Combined processing tooling structure of fixed mold sealing rib insert block

技术领域technical field

本实用新型涉及一种塑料模具结构的加工工装结构,具体来说,是一种封料筋镶块的加工工装结构,属于注塑模具制造加工技术领域。The utility model relates to a processing tooling structure for a plastic mold structure, in particular to a processing tooling structure for sealing rib inserts, and belongs to the technical field of injection mold manufacturing and processing.

背景技术Background technique

在注塑模具制造领域,双色和三色注塑技术的应用日趋广泛。如,在车灯制造领域,形形色色的多彩配光镜,给车灯添彩不少。以双色模为例,在注塑生产过程中,第一次注塑过程中,定模一次型首先注塑成型出白色塑料,白色塑料黏附在动模一次型上;经过机械手对动模的旋转,在第二个工位上,即第二次注塑过程中,定模二次型注塑出的红色塑料将整个产品覆盖,进而形成了多色产品。In the field of injection mold manufacturing, the application of two-color and three-color injection molding technology is becoming more and more extensive. For example, in the field of car lamp manufacturing, all kinds of colorful light distribution mirrors add a lot of color to the car lights. Taking the two-color mold as an example, in the injection molding production process, during the first injection molding process, the fixed mold is first injection-molded with white plastic, and the white plastic is adhered to the movable mold; after the rotation of the movable mold by the manipulator, the second On the second station, that is, during the second injection molding process, the red plastic produced by the second injection molding of the fixed mold covers the entire product, thereby forming a multi-color product.

由于一次型注塑区域比较小,应当注意在第二次注塑时,红色塑料的流动可能会冲动第一次已经成型好的产品,使其胶位变形,因此,在第一次注塑时,熔融态的白色塑料靠定模一次型上的封料筋密封。Since the one-time injection molding area is relatively small, it should be noted that during the second injection molding, the flow of red plastic may impulsively shape the product that has been formed for the first time, causing its glue position to be deformed. Therefore, during the first injection molding, the molten state The white plastic is sealed by the sealing material rib on the fixed mold.

定模一次型封料筋合并加工中由于刀具限制,封料筋封料面与一次型产品形成的尖角部分无法通过数控机床加工完成,需要采用EDM(Electrical Discharge Machining),即电火花加工。放电加工后的效果仍然会形成R0.3mm的小圆角。这样在注塑二次型产品时,红色塑料会填充这小小的圆角部分,使一次型产品、二次型产品的边界不够清晰。注塑后产品表面质量不佳。Due to the limitation of cutting tools, the sharp corners formed by the sealing surface of the sealing rib and the one-time product cannot be processed by CNC machine tools during the combined processing of the one-shot sealing rib of the fixed mold. EDM (Electrical Discharge Machining), that is, electric discharge machining, is required. The effect after EDM will still form a small fillet of R0.3mm. In this way, when the secondary product is injected, the red plastic will fill the small rounded part, making the boundary between the primary product and the secondary product not clear enough. The surface quality of the product after injection molding is not good.

发明内容Contents of the invention

本实用新型需要解决的技术问题是:现有的对于封料筋封料面与一次型产品形成的尖角部分无法通过数控机床加工,需要采用电火花加工,电火花加工后,封料筋封料面与一次型产品形成的尖角部分会形成R0.3mm的小圆角,导致注塑二次型产品时,红色塑料会填充这小小的圆角部分,使一次型产品、二次型产品的边界不够清晰。注塑后产品表面质量不佳。The technical problem to be solved by the utility model is: the existing sharp corner part formed by the sealing material surface of the sealing material rib and the disposable product cannot be processed by the numerical control machine tool, and needs to be processed by EDM. After EDM, the sealing rib seal The sharp corner formed by the material surface and the primary product will form a small rounded corner of R0.3mm, which will cause the red plastic to fill the small rounded part when the secondary product is injected, making the primary product and secondary product The boundaries are not clear enough. The surface quality of the product after injection molding is not good.

本实用新型采取以下技术方案:The utility model takes the following technical solutions:

一种定模封料筋镶块合并加工工装结构,包括定模4,封料筋镶块3,垫圈,螺栓;封料筋镶块3镶入定模中,用垫圈垫高8-12mm;封料筋镶块3底部设有螺孔,垫圈套在固定封料筋镶块的螺钉上;封料筋镶块封料面与一次型产品形成的尖角部分高于定模4的上端面。A combined processing tooling structure for a fixed mold sealing rib insert, comprising a fixed mold 4, a sealing rib insert 3, washers, and bolts; the sealing rib insert 3 is inserted into the fixed mold, and the gasket is used to pad the height of 8-12mm; The bottom of the material rib insert 3 is provided with a screw hole, and the washer is sleeved on the screw for fixing the sealing material insert;

封料筋镶块镶入定模中,用垫圈垫高,垫圈套在固定封料筋镶块的螺钉上。先加工封料筋镶块,包括封料面,然后取出封料筋镶块,加工一次型产品面。这样封料筋镶块与一次型产品有个完美的尖角部分。The sealing rib insert is embedded in the fixed mold, and the gasket is used to raise the height, and the gasket is set on the screw fixing the sealing rib insert. First process the sealing rib insert, including the sealing material surface, then take out the sealing rib insert and process the one-time product surface. In this way, the sealing rib insert and the disposable product have a perfect sharp corner.

进一步的,所述封料筋镶块3的高度为2-5mm。Further, the height of the sealing rib insert 3 is 2-5mm.

进一步的,所述定模4中镶嵌两对封料筋镶块3。Further, two pairs of sealing rib inserts 3 are embedded in the fixed mold 4 .

更进一步的,每对封料筋镶块中,两个镶块的高度不同。Furthermore, in each pair of sealing rib inserts, the heights of the two inserts are different.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

1)封料筋镶块与一次型产品接触部位没有翻边圆角,使得注塑的产品表面一次型、二次型边界清晰。1) There is no flanging and fillet at the contact part of the sealing rib insert and the primary product, so that the boundary between the primary type and the secondary type on the surface of the injection molded product is clear.

2)减少了EDM的放电加工,使加工周期缩短。2) Reduce the discharge machining of EDM and shorten the processing cycle.

3)加垫圈操作方便。3) It is convenient to add gaskets.

附图说明Description of drawings

图1是双色模塑产品与封料筋镶块的示意图。Figure 1 is a schematic diagram of a two-color molded product and a sealing rib insert.

图2是定模封料筋镶块在定模中装夹状态示意图。Fig. 2 is a schematic diagram of the clamping state of the sealing rib insert of the fixed mold in the fixed mold.

图3是两对定模封料筋镶块由底部垫圈抬高10mm后镶入定模中的示意图。Fig. 3 is a schematic diagram of two pairs of sealing rib inserts being inserted into the fixed mold after being raised by the bottom gasket by 10mm.

图4是一对封料筋镶块的结构示意图。Fig. 4 is a structural schematic diagram of a pair of sealing rib inserts.

图5是固定封料筋镶块的垫圈与螺钉的示意图。Fig. 5 is a schematic diagram of the washer and the screw fixing the sealing rib insert.

图中,1.模塑产品二次型注塑区,多为红色,2.一次型注塑区,多为白色,3.封料筋镶块,4.定模,5封料筋镶块与一次型产品面交接处的尖角部分。In the figure, 1. The secondary injection molding area of the molded product is mostly red, 2. The primary injection molding area is mostly white, 3. The sealing rib insert, 4. The fixed mold, 5 sealing rib inserts and the primary The sharp corner part of the surface junction of the type product.

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is further described.

参见图1-图5,一种定模封料筋镶块合并加工工装结构,包括定模4,封料筋镶块3,垫圈,螺栓;封料筋镶块3镶入定模中,用垫圈垫高8-12mm;封料筋镶块3底部设有螺孔,垫圈套在固定封料筋镶块的螺钉上;封料筋镶块封料面与一次型产品形成的尖角部分高于定模4的上端面。Referring to Fig. 1-Fig. 5, a fixed mold sealing rib insert combined processing tooling structure includes a fixed mold 4, a sealing rib insert 3, washers, and bolts; the sealing rib insert 3 is inserted into the fixed mold, and the gasket The pad height is 8-12mm; there is a screw hole at the bottom of the sealing rib insert 3, and the washer is set on the screw fixing the sealing rib insert; the sharp corner formed by the sealing material surface of the sealing rib insert and the disposable product is higher than The upper end face of fixed mold 4.

封料筋镶块镶入定模中,用垫圈垫高,垫圈套在固定封料筋镶块的螺钉上。先加工封料筋镶块,包括封料面,然后取出封料筋镶块,加工一次型产品面。这样封料筋镶块与一次型产品有个完美的尖角部分。The sealing rib insert is embedded in the fixed mold, and the gasket is used to raise the height, and the gasket is set on the screw fixing the sealing rib insert. First process the sealing rib insert, including the sealing material surface, then take out the sealing rib insert and process the one-time product surface. In this way, the sealing rib insert and the disposable product have a perfect sharp corner.

所述封料筋镶块3的高度为2-5mm。The height of the sealing rib insert 3 is 2-5mm.

参见图3,所述定模4中镶嵌两对封料筋镶块3。Referring to FIG. 3 , two pairs of sealing rib inserts 3 are embedded in the fixed mold 4 .

参见图1-图2,每对封料筋镶块中,两个镶块的高度不同。Referring to Fig. 1-Fig. 2, in each pair of sealing rib inserts, the heights of the two inserts are different.

本实用新型封料筋镶块与一次型产品接触部位没有翻边圆角,使得注塑的产品表面一次型、二次型边界清晰;减少了EDM的放电加工,使加工周期缩短;加垫圈操作方便。The utility model has no flanging and rounded corners at the contact part between the sealing rib insert and the primary product, so that the boundary between the primary type and the secondary type on the surface of the injection molded product is clear; the discharge machining of EDM is reduced, and the processing cycle is shortened; the operation of adding a gasket is convenient .

Claims (4)

1.一种定模封料筋镶块合并加工工装结构,其特征在于:包括定模(4),封料筋镶块(3),垫圈,螺栓;封料筋镶块(3)镶入定模中,用垫圈垫高8-12mm;封料筋镶块(3)底部设有螺孔,垫圈套在固定封料筋镶块的螺钉上;封料筋镶块封料面与一次型产品形成的尖角部分高于定模(4)的上端面。1. a fixed mold sealing rib insert block merging processing tooling structure is characterized in that: comprise fixed mold (4), sealing material rib insert (3), washer, bolt; Sealing material rib insert (3) inserts fixed In the mold, use a gasket to increase the height of 8-12mm; there is a screw hole at the bottom of the sealing rib insert (3), and the washer is set on the screw that fixes the sealing rib insert; the sealing surface of the sealing rib insert and the one-time product The sharp corner part that forms is higher than the upper end surface of fixed die (4). 2.如权利要求1所述的定模封料筋镶块合并加工工装结构,其特征在于:所述封料筋镶块(3)的高度为2-5mm。2. The combined processing tooling structure of sealing rib inserts in fixed molds according to claim 1, characterized in that: the height of the sealing rib inserts (3) is 2-5mm. 3.如权利要求1所述的定模封料筋镶块合并加工工装结构,其特征在于:所述定模(4)中镶嵌两对封料筋镶块(3)。3. The combined processing tooling structure of sealing rib inserts in the fixed mold according to claim 1, characterized in that two pairs of sealing rib inserts (3) are embedded in the fixed mold (4). 4.如权利要求3所述的定模封料筋镶块合并加工工装结构,其特征在于:每对封料筋镶块中,两个镶块的高度不同。4. The combined processing tooling structure of sealing rib inserts in a fixed mold as claimed in claim 3, characterized in that: in each pair of sealing rib inserts, the heights of the two inserts are different.
CN201420871287.0U 2014-12-31 2014-12-31 Cover half envelope material muscle insert merges tool structure for processing Expired - Lifetime CN204398252U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747107A (en) * 2019-01-23 2019-05-14 江苏立德精密模具有限公司 A kind of double-colored taillight and prepare mold and preparation method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109747107A (en) * 2019-01-23 2019-05-14 江苏立德精密模具有限公司 A kind of double-colored taillight and prepare mold and preparation method thereof

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Address after: 201821 Yecheng Road, Jiading District, Jiading District, Shanghai

Patentee after: HUAYU VISION TECHNOLOGY (SHANGHAI) Co.,Ltd.

Address before: 201821 Yecheng Road, Jiading District, Jiading District, Shanghai

Patentee before: SHANGHAI KOITO AUTOMOTIVE LAMP Co.,Ltd.

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CX01 Expiry of patent term

Granted publication date: 20150617

CX01 Expiry of patent term