CN204397565U - A kind of small-sized cast(ing) surface sander with dust catcher - Google Patents

A kind of small-sized cast(ing) surface sander with dust catcher Download PDF

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Publication number
CN204397565U
CN204397565U CN201420793712.9U CN201420793712U CN204397565U CN 204397565 U CN204397565 U CN 204397565U CN 201420793712 U CN201420793712 U CN 201420793712U CN 204397565 U CN204397565 U CN 204397565U
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wheel
motor
base
grinding
small
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CN201420793712.9U
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蒋功科
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Changchun Boda Automobile Parts Co ltd
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Abstract

本实用新型公布了一种具有尘屑收集装置的小型铸件表面打磨机,它包括底座和安装在其上的电机,底座上设置有立杆,其上部顶端通过顶轮臂连接有顶轮,顶轮与电机上的主轴轮构成一组带轮,其上连接有打磨带;在立杆的中间设置有张紧臂,其上设置有张紧轮,并顶住打磨带的外带内壁;在所述底座上所述电机处盖有电机罩,在主轴轮的下方,可活动地设置有收集箱,其与底座构成一体,且收集箱的上方设置有挡屑板。本实用新型的目的是提供一种具有尘屑收集装置的小型铸件表面打磨机,精细化打磨铸件表面,柔性可控,工作时危险系数低,有效工作面大,打磨效率高;同时能有效收集加工尘屑,保持现场整洁,同时回收利用,节约资源。

The utility model discloses a small-sized casting surface grinding machine with a dust collection device, which includes a base and a motor installed on it. The pulley and the main shaft wheel on the motor form a set of pulleys, on which a grinding belt is connected; a tension arm is arranged in the middle of the vertical rod, on which a tensioning wheel is arranged, and it withstands the inner wall of the outer belt of the grinding belt; The motor on the base is covered with a motor cover, and below the main shaft wheel, a collection box is movably arranged, which is integrated with the base, and a chip baffle is arranged above the collection box. The purpose of this utility model is to provide a small casting surface grinder with a dust collection device, which can finely grind the surface of castings, is flexible and controllable, has low risk factor during work, large effective working surface, and high grinding efficiency; at the same time, it can effectively collect dust. Process dust, keep the site clean, and recycle at the same time to save resources.

Description

一种具有尘屑收集装置的小型铸件表面打磨机A small casting surface grinding machine with dust collection device

技术领域 technical field

本实用新型涉及一种机械铸造件表面加工设备,具体为一种具有尘屑收集装置的小型铸件表面打磨机。 The utility model relates to a mechanical casting surface processing equipment, in particular to a small casting surface grinding machine with a dust collecting device.

背景技术 Background technique

在机械零部件的生产过程中,有许多零部件采用的铸造的生产方式,特别是铝制品,因其材质轻、强度高,抗老化性能好,铸造出的产品结构能较好地满足实际需求,因而得到较大的推广使用。 In the production process of mechanical parts, many parts adopt the casting production method, especially aluminum products, because of their light material, high strength and good anti-aging performance, the product structure of casting can better meet the actual needs , so it has been greatly promoted and used.

在铸造形成的产品,其表面的光洁度以及粗糙度一般很大,若产品对光洁度、以及粗糙度有要求,则必须要进行进一步的切削或者打磨等加工。 The surface finish and roughness of the products formed by casting are generally very large. If the product has requirements for smoothness and roughness, further processing such as cutting or grinding must be carried out.

现有的打磨加工多使用的砂轮,这样的打磨粗糙度大,工作面小,难以满足要求;而且加工柔性难以把握,人工加工操作强度大,砂轮旋转的转速高,容易造成危险。 Grinding wheels are often used in the existing grinding process. Such grinding roughness is large and the working surface is small, which is difficult to meet the requirements; moreover, the processing flexibility is difficult to grasp, the manual processing operation is intensive, and the rotating speed of the grinding wheel is high, which is likely to cause danger.

另外,在打磨的过程中,不可避免地出现尘屑,散落在加工现场,容易污染环境,对操作者造成危害;同时,尘屑多为金属碎屑,是可以回收利用的金属材料,直接丢弃造成较大浪费。因此,本处特创造了一种立式的铸件表面打磨机,以解决现有技术中的问题。 In addition, in the process of grinding, dust will inevitably appear, scattered on the processing site, which is easy to pollute the environment and cause harm to the operator; at the same time, most of the dust is metal scrap, which is a metal material that can be recycled and discarded directly cause greater waste. Therefore, this place specially created a kind of vertical casting surface grinding machine, to solve the problems in the prior art.

发明内容 Contents of the invention

本实用新型的目的是提供一种具有尘屑收集装置的小型铸件表面打磨机,精细化打磨铸件表面,柔性可控,工作时危险系数低,有效工作面大,打磨效率高;同时能有效收集加工尘屑,保持现场整洁,同时回收利用,节约资源。 The purpose of this utility model is to provide a small casting surface grinder with a dust collection device, which can finely grind the surface of castings, is flexible and controllable, has low risk factor during work, large effective working surface, and high grinding efficiency; at the same time, it can effectively collect dust. Process dust, keep the site clean, and recycle at the same time to save resources.

1. 为实现以上目的,本实用新型采用的技术方案是:一种具有尘屑收集装置的小型铸件表面打磨机,它包括底座(1)和安装在其上的电机(2),底座(1)上设置有立杆(3),其上部顶端通过顶轮臂(6)连接有顶轮(7),顶轮(7)与电机(2)上的主轴轮(201)构成一组带轮,其上连接有打磨带(9);在立杆(3)的中间设置有张紧臂(4),其上设置有张紧轮(8),并顶住打磨带(9)的外带内壁;在所述底座(1)上所述电机(1)处盖有电机罩(10),在主轴轮(201)的下方,可活动地设置有收集箱(11),其与底座(1)构成一体,且收集箱(11)的上方设置有挡屑板(12)。 1. In order to achieve the above purpose, the technical solution adopted by the utility model is: a small casting surface grinding machine with a dust collection device, which includes a base (1) and a motor (2) installed on it, the base (1 ) is provided with a vertical pole (3), the upper top of which is connected to the top wheel (7) through the top wheel arm (6), and the top wheel (7) and the main shaft wheel (201) on the motor (2) form a set of pulleys , a grinding belt (9) is connected to it; a tensioning arm (4) is set in the middle of the pole (3), and a tensioning wheel (8) is arranged on it, and it withstands the outer belt of the grinding belt (9) Inner wall: a motor cover (10) is covered at the motor (1) on the base (1), and a collection box (11) is movably arranged under the main shaft wheel (201), which is connected to the base (1 ) form an integral body, and a chip baffle (12) is arranged above the collection box (11).

进一步的,所述张紧臂(4)的上方设置有支撑臂(5),其可活动地顶住张紧臂(4)。 Further, a supporting arm (5) is arranged above the tensioning arm (4), which can movably withstand the tensioning arm (4).

进一步的,所述打磨带(9)的外表面设置有打磨层。 Further, the outer surface of the grinding belt (9) is provided with a grinding layer.

本实用新型的有益效果:1、本实用新型改变原有砂轮打磨模式,采用了带式打磨,工作面积大,操作更加灵活有效,打磨效率更高。 Beneficial effects of the utility model: 1. The utility model changes the original grinding wheel grinding mode and adopts belt grinding, which has a large working area, more flexible and effective operation, and higher grinding efficiency.

2、本带式打磨,加工表面更加精细,并且柔性可控。 2. This belt type grinding makes the processed surface more fine, flexible and controllable.

3、本实用新型能有效收集加工尘屑,保持现场整洁,同时回收利用,节约资源。 3. The utility model can effectively collect processing dust, keep the site clean, and recycle at the same time to save resources.

4、避免了砂轮旋转出现的危险,提高了操作的安全系数。 4. Avoid the danger of grinding wheel rotation and improve the safety factor of operation.

附图说明 Description of drawings

图1为本实用新型立体结构部分剖断示意图。 Fig. 1 is a partially cutaway schematic diagram of the three-dimensional structure of the utility model.

图中所述数字标注表示为:1、底座;2、电机;201、主轴轮;3、立杆;4、张紧臂;5、支撑臂;6、顶轮臂;7、顶轮;8、张紧轮;9、打磨带;10、电机罩;11、收集箱;12、挡屑板;501、张紧弹簧。 The numbers mentioned in the figure are marked as: 1. Base; 2. Motor; 201. Main shaft wheel; 3. Upright rod; 4. Tension arm; 5. Support arm; 6. Top wheel arm; 7. Top wheel; 8 , tensioning wheel; 9, grinding belt; 10, motor cover; 11, collection box; 12, chip baffle; 501, tension spring.

具体实施方式 Detailed ways

为了使本领域技术人员更好地理解本实用新型的技术方案,下面结合附图对本实用新型进行详细描述,本部分的描述仅是示范性和解释性,不应对本实用新型的保护范围有任何的限制作用。 In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings. The description of this part is only exemplary and explanatory, and should not have any influence on the protection scope of the utility model. restrictive effect.

如图1所示,本实用新型的结构关系为:它包括底座1和安装在其上的电机2,底座1上设置有立杆3,其上部顶端通过顶轮臂6连接有顶轮7,顶轮7与电机2上的主轴轮201构成一组带轮,其上连接有打磨带9;在立杆3的中间设置有张紧臂4,其上设置有张紧轮8,并顶住打磨带9的外带内壁;在所述底座(1)上所述电机(1)处盖有电机罩(10),在主轴轮(201)的下方,可活动地设置有收集箱(11),其与底座(1)构成一体,且收集箱(11)的上方设置有挡屑板(12)。 As shown in Figure 1, the structural relationship of the utility model is: it includes a base 1 and a motor 2 mounted on it, the base 1 is provided with a vertical rod 3, and its top top is connected with a top wheel 7 through a top wheel arm 6, The top wheel 7 and the main shaft wheel 201 on the motor 2 form a group of pulleys, on which a polishing belt 9 is connected; in the middle of the vertical rod 3, a tension arm 4 is provided, on which a tension pulley 8 is arranged, and withstands the Grinding the outer inner wall of the belt 9; the motor (1) on the base (1) is covered with a motor cover (10), and a collection box (11) is movably arranged under the main shaft wheel (201) , which is integrated with the base (1), and a chip baffle (12) is arranged above the collection box (11).

优选的,所述张紧臂4的上方设置有支撑臂5,其可活动地顶住张紧臂4;在张紧臂(4)与支撑臂(5)直接连接有张紧弹簧(501)。 Preferably, a support arm 5 is provided above the tension arm 4, which can movably withstand the tension arm 4; a tension spring (501) is directly connected between the tension arm (4) and the support arm (5) .

优选的,所述打磨带9的外表面设置有打磨层。 Preferably, the outer surface of the grinding belt 9 is provided with a grinding layer.

本实用新型改变原有砂轮打磨模式,采用了带式打磨,工作面积大,操作更加灵活有效,打磨效率更高。本带式打磨,加工表面更加精细,并且柔性可控。同时能有效收集加工尘屑,保持现场整洁,同时回收利用,节约资源。同时,避免了砂轮旋转出现的危险,提高了操作的安全系数。 The utility model changes the original grinding wheel grinding mode, adopts belt grinding, has a large working area, more flexible and effective operation, and higher grinding efficiency. The belt type grinding makes the processed surface finer and more flexible and controllable. At the same time, it can effectively collect processing dust, keep the site clean, and recycle at the same time to save resources. At the same time, the danger of the rotation of the grinding wheel is avoided, and the safety factor of the operation is improved.

需要说明的是,在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括哪些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。 It should be noted that, in this document, the term "comprising", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements, It also includes other elements not expressly listed, or elements inherent in the process, method, article, or apparatus.

本文中应用了具体个例对本实用新型的原理及实施方式进行了阐述,以上实例的说明只是用于帮助理解本实用新型的方法及其核心思想。以上所述仅是本实用新型的优选实施方式,应当指出,由于文字表达的有限性,而客观上存在无限的具体结构,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进、润饰或变化,也可以将上述技术特征以适当的方式进行组合;这些改进润饰、变化或组合,或未经改进将实用新型的构思和技术方案直接应用于其它场合的,均应视为本实用新型的保护范围。 In this paper, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above examples is only used to help understand the method and core idea of the present invention. The above is only a preferred embodiment of the utility model, it should be pointed out that due to the limitation of literal expression, objectively there are infinite specific structures, for those of ordinary skill in the art, without departing from the principle of the utility model Under the premise of the invention, some improvements, modifications or changes can also be made, and the above technical features can also be combined in an appropriate way; these improvements, modifications, or combinations, or the ideas and technical solutions of the utility model can be directly applied without improvement In other occasions, all should be regarded as the protection scope of the present utility model.

Claims (3)

1. one kind has the small-sized cast(ing) surface sander of dust catcher, it comprises base (1) and motor mounted thereto (2), it is characterized in that, base (1) is provided with vertical rod (3), its upper end is connected with top wheel (7) by top wheel arm (6), top wheel (7) forms one group of belt wheel with the main shaft wheel (201) on motor (2), it is connected with sanding belt (9); The centre of vertical rod (3) is provided with tensioner arm (4), is provided with regulating wheel (8), and withstand the tyre inwall of sanding belt (9); At described base (1), upper described motor (1) place is stamped motor cover (10), in the below of main shaft wheel (201), be provided with collecting box (11) movably, it is integrally formed with base (1), and the top of collecting box (11) is provided with shred holding up plate (12).
2. a kind of small-sized cast(ing) surface sander with dust catcher according to claim 1, it is characterized in that, the top of described tensioner arm (4) is provided with support arm (5), and it withstands tensioner arm (4) movably; Tensioning spring (501) is directly connected with at tensioner arm (4) and support arm (5).
3. a kind of small-sized cast(ing) surface sander with dust catcher according to claim 1, it is characterized in that, the outer surface of described sanding belt (9) is provided with polishing layer.
CN201420793712.9U 2014-12-16 2014-12-16 A kind of small-sized cast(ing) surface sander with dust catcher Expired - Lifetime CN204397565U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108098524A (en) * 2017-12-29 2018-06-01 绵阳易简环保科技有限公司 It is capable of the casting grinding machine of effective dust anti-splashing
CN108857802A (en) * 2018-06-27 2018-11-23 迦南(福建)新材料科技有限公司 Dust suction derusting device for maintenance of the vessel

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108098524A (en) * 2017-12-29 2018-06-01 绵阳易简环保科技有限公司 It is capable of the casting grinding machine of effective dust anti-splashing
CN108098524B (en) * 2017-12-29 2024-02-13 山西华德冶铸有限公司 Casting polisher capable of effectively preventing dust and splashing
CN108857802A (en) * 2018-06-27 2018-11-23 迦南(福建)新材料科技有限公司 Dust suction derusting device for maintenance of the vessel

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Effective date of registration: 20170324

Address after: 130061 Changchun high tech Zone, Jilin, the main street of excellence Road, building No. 68

Patentee after: Changchun Boda Automobile Parts Co.,Ltd.

Address before: 410323 Liuyang City, Hunan Province, Yongan Town, Liuyang manufacturing base Changsha Boda Machinery Parts Co., Ltd.

Patentee before: Jiang Jianfeng

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20150617