CN204391145U - A kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect - Google Patents
A kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect Download PDFInfo
- Publication number
- CN204391145U CN204391145U CN201520109292.2U CN201520109292U CN204391145U CN 204391145 U CN204391145 U CN 204391145U CN 201520109292 U CN201520109292 U CN 201520109292U CN 204391145 U CN204391145 U CN 204391145U
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- Prior art keywords
- welding
- driving wheel
- synergy
- account
- manufacturing equipment
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- 238000003466 welding Methods 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 230000000694 effects Effects 0.000 title claims abstract description 18
- 238000004804 winding Methods 0.000 claims abstract description 18
- 238000005096 rolling process Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 7
- 238000007599 discharging Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 abstract description 7
- 230000001360 synchronised Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000000737 periodic Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N tin hydride Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model relates to photovoltaic material technical field of processing equipment, specifically discloses a kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect, comprises frame and is located at the portion that unreels and the winding portion of described frame both sides respectively.According to the manufacture process of welding, unreel between portion and winding portion and be disposed with tenslator, cleaning device, drying unit and processing unit (plant), the described portion that unreels is by unreeling drive wheel, described winding portion is by rolling drive wheel, unreel between driving wheel and rolling driving wheel and be provided with main drive wheel, unreel driving wheel, rolling driving wheel and main drive wheel to be connected with a joggle with a Timing Belt, described main drive wheel is connected with drive motors simultaneously.Advantage of the present utility model: blowing and rewinding can at the uniform velocity, synchronous, synchronizedly to carry out, and can ensure whole manufacture process continuously, stable, synchronous carrying out, the probability that breaks down is little, improves production efficiency.Compact conformation, take up an area space little, vertical or horizontal blowing is all feasible.
Description
Technical field
The utility model relates to photovoltaic material technical field of processing equipment, is specifically related to a kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect.
Background technology
Along with global energy crisis is day by day serious, people urgently wish the clean energy resource that can find a kind of sustainable development.Solar energy, as the inexhaustible natural energy source of one, receives the concern of countries in the world day by day.Solar photovoltaic generation system is one of principal mode utilizing solar energy to develop.Solar module is the key in solar energy photovoltaic system, directly had influence on photoelectric conversion efficiency, and photovoltaic welding is the tin-coated copper strip playing connection function in solar components.Solar battery sheet monomer is connected in the mode of series connection by welding, and welding and cell piece adopt the mode of welding to be connected, and need before welding welding to be carried out some processing process.Because welding is narrow, very long again, when processing and manufacturing, ensure that whole manufacture process is continuous, stable, synchronous carrying out is very important.
Be the welding ribbon-processing apparatus disclosing a kind of solar photovoltaic assembly in the Chinese patent of 201420183470.1 at application number, can improve and help weldering effect.This welding ribbon-processing apparatus comprises the welding feeder, supersonic wave cleaning machine, scaling powder coating machine, welding drying baker, the welding cutter that set gradually, and described supersonic wave cleaning machine comprises ultrasonic cleaner.
Utility model content
The purpose of this utility model is to make up the deficiencies in the prior art, provides a kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect, to improve the manufacture working (machining) efficiency of welding.
In order to reach the purpose of this utility model, technical scheme is as follows:
A kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect, comprise frame, be located at the portion that unreels and the winding portion of described frame both sides respectively, it is characterized in that, according to the manufacture process of welding, described unreeling between portion and winding portion is disposed with tenslator, cleaning device, drying unit and processing unit (plant), the described portion that unreels is by unreeling drive wheel, described winding portion is by rolling drive wheel, unreel between driving wheel and rolling driving wheel and be provided with main drive wheel, unreel driving wheel, rolling driving wheel and main drive wheel are connected with a joggle with a Timing Belt simultaneously, described main drive wheel is connected with drive motors.
Preferably, described tenslator is several control rolls setting up and down, and described control roll axis and plane-parallel, welding walks around each control roll successively.
Preferably, also comprise angle regulator, described angle regulator is arranged on the discharging opening position in the portion of unreeling, and the gating location of winding portion.
Preferably, described angle regulator comprises the dancer rools that two rows have spacing each other, the quantity of often arranging dancer rools is identical with set-up mode, wherein the axial line of first dancer rools and horizontal plane have 90 ° of angles, the axial line of last dancer rools and plane-parallel, and from first to last, the axial line of described dancer rools and the angle of horizontal plane reduce successively.
Preferably, the processing unit (plant) cutter that comprises support bar, the swing arm be connected with described post upper and be connected with described swing arm end.
The beneficial effect that the utility model has:
Blowing and rewinding can at the uniform velocity, synchronous, synchronizedly to carry out, and can ensure whole manufacture process continuously, stable, synchronous carrying out, the probability that breaks down is little, improves production efficiency.Compact conformation, take up an area space little, vertical or horizontal blowing is all feasible.
Accompanying drawing explanation
Fig. 1 is the structural representation of the manufacturing equipment of the utility model high reverse--bias welding;
Fig. 2 is the structural representation of angle regulator in Fig. 1;
Fig. 3 is the structural representation of processing unit (plant) in Fig. 1;
Fig. 4 is the structural representation of tool surface cutter tooth in Fig. 3;
Fig. 5 is the structural representation of welding when being assembled into battery component.
Embodiment
Below in conjunction with embodiment, the utility model is further described, but protection range of the present utility model is not only confined to embodiment.
As shown in Figure 1, a kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect, comprise frame 1 and be located at the portion that unreels 2 and the winding portion 3 of described frame 1 both sides respectively, unreel the at the uniform velocity blowing of portion 2 primary responsibility welding 10, winding portion 3 is for the at the uniform velocity rewinding of the welding 10 after machining.According to the manufacture process of welding 10, unreel between portion 2 and winding portion 3 and be disposed with tenslator, cleaning device 4, drying unit 5 and processing unit (plant) 6, cleaning device 4 is for cleaning welding, drying unit 5 is for drying the welding 10 after cleaning, processing unit (plant) 6 is that welding is manufactured required product, is a core of whole manufacturing installation.
Unreeling portion 2 and seem a large disk, driving by unreeling driving wheel 11, unreel driving wheel 11 and to unreel portion 2 coaxial, unreel driving wheel 11 and rotate, drive and unreel portion 2 and rotate, realize the blowing to welding.Equally, winding portion 3 is driven by rolling driving wheel 12, and rolling driving wheel 12 rotates, and drives winding portion 3 to rotate, realizes the rewinding to welding.Unreel between driving wheel 11 and rolling driving wheel 12 and be provided with main drive wheel 7, it is inner that main drive wheel 7 is positioned at frame 1, and be connected with drive motors 8, and drive motors 8 drives main drive wheel 7 to rotate.Unreel driving wheel 11, rolling driving wheel 12 and main drive wheel 7 to be connected with a joggle with a Timing Belt 9 simultaneously.Main drive wheel 7 rotates, driven by Timing Belt 9 and unreel driving wheel 11 and rolling driving wheel 12 rotates simultaneously, Timing Belt 9 is common Timing Belts with internal tooth, therefore driven by Timing Belt 9, unreel driving wheel 11 the same with rolling driving wheel 12 rotating speed, can realize blowing consistent with material recovering speed, synchronism is better.And Timing Belt 9 has the effect preventing from skidding, and drives more effective.
Tenslator is positioned at the upstream of cleaning device 4, and tenslator is several control rolls 13 setting up and down, and control roll 13 axis and plane-parallel, be namely horizontally disposed with, and welding walks around each control roll 13 successively.Preferably, the position of control roll 13 is adjustable, can up and down or move left and right, to regulate the state of welding according to actual conditions, make welding all the time can level, smooth sequential enter cleaning device 4.
Unreel portion 2 and winding portion 3 can be vertical or horizontal, what adopt in Fig. 1 is vertical, i.e. their axial line and plane-parallel.If adopt horizontal, then preferably angle regulator is set again, and described angle regulator 14 is arranged on the discharging opening position in the portion of unreeling 2 and the gating location of winding portion 3.Because horizontal state, welding and horizontal plane, and the course of processing preferably level carry out, therefore need before processing, process after regulate its state.
Shown in composition graphs 2, angle regulator 14 comprises the dancer rools 15 that two rows have spacing each other, the quantity of often arranging dancer rools 15 is identical with set-up mode, wherein the axial line of first dancer rools 15 and horizontal plane have 90 ° of angles, the axial line of last dancer rools 15 and plane-parallel, and from first to last, the axial line of dancer rools 15 and the angle of horizontal plane reduce successively.Therefore, welding from two row's dancer rools 15 whole processes of passing, in the effect of dancer rools 15 with under guiding, level can be become from vertical state, or become vertical state from level, achieve angle adjustment, to ensure that whole manufacture process smooth sequential carries out.
Shown in composition graphs 3, processing unit (plant) comprises cutter unit and controls the control unit 64 of described cutter unit running, the cutter 63 that cutter unit comprises support bar 61, the swing arm 62 be connected with described support bar 61 upper end and is connected with described swing arm 62 end.Swing arm 62 can around the tie point of itself and support bar 61 up and down and swing, shown in composition graphs 5, what cell piece 21 had is welded on the upside of welding, and what have is welded on the downside of welding, and is regular cyclic variation, therefore welding 10 is that part surface needs special processing, and this course of processing is also periodically occur, therefore swing arm 62 periodically swings up and down, to lower swing, contact with welding, welding completes the processing on surface in running; After machining, upwards swing; Time coming in the region of next needs processing, swing arm 62 moves downward again, circulates with this.And the distance of the time interval of swing arm 62 periodic wobble and swing, be all that controlled unit 64 controls, and these parameters set all in advance in control unit 64.
Shown in composition graphs 4, the surface of cutter 63 has some row's cutters tooth 631, has spacing between cutter tooth 631, and described spacing is 0.1 ~ 0.6mm, preferably 0.3 ~ 0.5mm.And cutter tooth 631 becomes shape of threads, striated or wave-like at cutter 63 surface alignment, which kind of character of concrete employing is relevant with the requirement of welding, certainly, no matter be which kind of shape, also several shapes that this patent is mentioned are not limited to, as long as under the effect of cutter tooth 631, welding surface energy forms rough structure just.
Cutter tooth 631 leading section has R angle, and namely leading section is an arc chord angle, and leading section refers to the end acting on welding surface, and the radius at R angle is 0.01 ~ 0.08mm, preferably 0.02 ~ 0.05mm.Therefore, this makes the sunk structure formed on welding surface be the structure of circular arc.
Preferably, the rearward end of cutter tooth 631 also has onesize R angle, and this makes welding surface define the concaveconvex structure of circular arc, as shown in Figure 4, have higher reflecting effect like this, enhance photoelectric conversion efficiency, rearward end is relative to the position of leading section closer to cutter 63 surface.
Last it is noted that above embodiment only in order to illustrate the utility model and and technical scheme described by unrestricted the utility model, therefore, although this specification has been described in detail the utility model with reference to each above-mentioned embodiment, but, those of ordinary skill in the art is to be understood that, still can modify to the utility model or equivalent replacement, and all do not depart from technical scheme and the improvement thereof of spirit and scope of the present utility model, it all should be encompassed in right of the present utility model.
Claims (5)
1. take into account the manufacturing equipment of the high reverse--bias welding of synergy and welding effect for one kind, comprise frame (1), be located at the portion that unreels (2) and the winding portion (3) of described frame (1) both sides respectively, it is characterized in that, according to the manufacture process of welding, described unreeling between portion (2) and winding portion (3) is disposed with tenslator, cleaning device (4), drying unit (5) and processing unit (plant) (6), the described portion (2) that unreels drives by unreeling driving wheel (11), described winding portion (3) is driven by rolling driving wheel (12), unreel between driving wheel (11) and rolling driving wheel (12) and be provided with main drive wheel (7), unreel driving wheel (11), rolling driving wheel (12) and main drive wheel (7) are connected with a joggle with a Timing Belt (9) simultaneously, described main drive wheel (7) is connected with drive motors (8).
2. the manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect according to claim 1, it is characterized in that, described tenslator is several control rolls setting up and down (13), described control roll (13) axis and plane-parallel, welding walks around each control roll (13) successively.
3. the manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect according to claim 1, it is characterized in that, also comprise angle regulator (14), described angle regulator (14) is arranged on the discharging opening position in the portion of unreeling (2), and the gating location of winding portion (3).
4. the manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect according to claim 3, it is characterized in that, described angle regulator (14) comprises the dancer rools (15) that two rows have spacing each other, the quantity of often arranging dancer rools (15) is identical with set-up mode, wherein the axial line of first dancer rools (15) and horizontal plane have 90 ° of angles, the axial line of last dancer rools (15) and plane-parallel, and from first to last, the axial line of described dancer rools (15) and the angle of horizontal plane reduce successively.
5. the manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect according to claim 4, it is characterized in that, the cutter (63) that processing unit (plant) comprises support bar (61), the swing arm (62) be connected with described support bar (61) upper end and is connected with described swing arm (62) end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520109292.2U CN204391145U (en) | 2015-02-15 | 2015-02-15 | A kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520109292.2U CN204391145U (en) | 2015-02-15 | 2015-02-15 | A kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204391145U true CN204391145U (en) | 2015-06-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520109292.2U Active CN204391145U (en) | 2015-02-15 | 2015-02-15 | A kind of manufacturing equipment taking into account the high reverse--bias welding of synergy and welding effect |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204391145U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033511A (en) * | 2015-09-07 | 2015-11-11 | 无锡市正罡自动化设备有限公司 | Welding strip tin-melting and tin-coating device, welding strip processing machine, series welding machine and welding strip processing method |
| CN109573191A (en) * | 2018-11-29 | 2019-04-05 | 中山市德丰科技服务有限公司 | A kind of tape roll positioning mechanism of joint sealing equipment |
-
2015
- 2015-02-15 CN CN201520109292.2U patent/CN204391145U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105033511A (en) * | 2015-09-07 | 2015-11-11 | 无锡市正罡自动化设备有限公司 | Welding strip tin-melting and tin-coating device, welding strip processing machine, series welding machine and welding strip processing method |
| CN109573191A (en) * | 2018-11-29 | 2019-04-05 | 中山市德丰科技服务有限公司 | A kind of tape roll positioning mechanism of joint sealing equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |