CN204385403U - Dedusting damping device on a kind of denim loom - Google Patents

Dedusting damping device on a kind of denim loom Download PDF

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Publication number
CN204385403U
CN204385403U CN201420867115.6U CN201420867115U CN204385403U CN 204385403 U CN204385403 U CN 204385403U CN 201420867115 U CN201420867115 U CN 201420867115U CN 204385403 U CN204385403 U CN 204385403U
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water storage
storage chamber
denim
dedusting
damping device
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CN201420867115.6U
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邱建强
代俊刚
江跃强
马怡刚
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HAINING COWBOY WEAVING Co Ltd
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HAINING COWBOY WEAVING Co Ltd
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Abstract

本实用新型提供了一种牛仔布织机上的除尘加湿装置,属于纺织设备技术领域。本牛仔布织机上的除尘加湿装置包括风机、除尘加湿箱和用于放置棉线的置线箱,置线箱内设有将棉线转向出线孔的导线轮;除尘加湿箱呈长方体型且被密封板分隔为两层,分别为存尘腔和储水腔,在存尘腔与置线箱的上部之间通过吸气管相连通,在储水腔与置线箱的下部之间通过出气管相连通,风机的吸气口与存尘腔通过上通风管相连通,风机的出气口与储水腔通过下通风管相连通,在存尘腔内设置有滤网,滤网将存尘腔的上通风管的接口和吸气管的接口隔开。对工作湿度有要求的棉线,经加湿后,断线率明显降低,提高牛仔布的质量。

The utility model provides a dust removal and humidification device on a denim loom, which belongs to the technical field of textile equipment. The dust removal and humidification device on the denim loom includes a fan, a dust removal and humidification box, and a wire box for placing cotton threads. The wire box is equipped with a wire pulley for turning the cotton threads to the outlet holes; the dust removal and humidification box is rectangular and sealed. Divided into two layers, namely the dust storage chamber and the water storage chamber, the dust storage chamber and the upper part of the wire box are connected through the suction pipe, and the water storage chamber and the lower part of the wire box are connected through the air outlet pipe The suction port of the fan is connected with the dust storage chamber through the upper ventilation pipe, and the air outlet of the fan is connected with the water storage chamber through the lower ventilation pipe. The interface of the upper ventilation pipe is separated from the interface of the suction pipe. Cotton threads that have requirements for working humidity, after humidification, the thread breakage rate is significantly reduced, and the quality of denim is improved.

Description

一种牛仔布织机上的除尘加湿装置A dust removal and humidification device on a denim loom

技术领域technical field

本实用新型属于纺织机械技术领域,涉及一种牛仔布织机上的除尘加湿装置。The utility model belongs to the technical field of textile machinery and relates to a dust removing and humidifying device on a denim loom.

背景技术Background technique

牛仔布是一种较粗厚的色织经面斜纹棉布,中国牛仔产品的开发生产虽起步较晚,但起步水平较高,拥有气流纺纱、自动络筒、球经染色、无梭织机(大量的是剑杆,其次是片梭,再次是喷气),重型预缩后整理机等较先进的设备,从而为牛仔布品种开发、提高质量水平创造了良好条件。然而长期以来,一些性能优良、功能齐全的设备如剑杆织机的电子多臂、多色、不均匀卷取、快速更换品种以及无人操作等功能,没有引起足够重视,造成生产车间环境恶劣,生产的牛仔布质量一般,这种状况亟待解决,以便更好地为开发品种、提高质量和劳动生产率服务。Denim is a kind of thick yarn-dyed warp-faced twill cotton. Although the development and production of denim products in China started relatively late, they have a relatively high starting level. They have air spinning, automatic winding, ball warp dyeing, and shuttleless looms. (A large number are rapiers, followed by projectiles, and air jets again), heavy pre-shrinking finishing machines and other advanced equipment, thus creating good conditions for the development of denim varieties and improving the quality level. However, for a long time, some equipment with excellent performance and complete functions, such as electronic dobby, multi-color, uneven coiling, quick change of varieties and unmanned operation of rapier looms, have not attracted enough attention, resulting in a harsh environment in the production workshop , The quality of denim produced is average, and this situation needs to be resolved urgently in order to better serve the development of varieties, improvement of quality and labor productivity.

发明内容Contents of the invention

本实用新型的目的是针对现有的技术存在上述问题,提出了一种改善牛仔布织机工作环境,提高产品质量的除尘加湿装置。The purpose of the utility model is to solve the above-mentioned problems in the existing technology, and propose a dust removal and humidification device which can improve the working environment of the denim loom and improve the product quality.

本实用新型的目的可通过下列技术方案来实现:一种牛仔布织机上的除尘加湿装置,包括风机、除尘加湿箱和用于放置棉线的置线箱,其特征在于,棉线卷放于置线箱内的下方,在置线箱的侧部开有出线孔,置线箱内设有将棉线转向出线孔的导线轮;除尘加湿箱呈长方体型且被密封板分隔为两层,分别为存尘腔和储水腔,在存尘腔与置线箱的上部之间通过吸气管相连通,在储水腔与置线箱的下部之间通过出气管相连通,风机的吸气口与存尘腔通过上通风管相连通,风机的出气口与储水腔通过下通风管相连通,在存尘腔内设置有滤网,所述滤网将存尘腔的上通风管的接口和吸气管的接口隔开。The purpose of this utility model can be achieved through the following technical solutions: a dust removal and humidification device on a denim loom, including a fan, a dust removal and humidification box and a wire box for placing cotton threads. In the lower part of the box, there is an outlet hole on the side of the wire box, and the wire wheel is installed in the wire box to turn the cotton thread to the outlet hole; the dust removal and humidification box is rectangular in shape and is divided into two layers by a sealing plate. The dust chamber and the water storage chamber are connected through the suction pipe between the dust storage chamber and the upper part of the wire box, and the air outlet pipe is connected between the water storage chamber and the lower part of the wire box. The dust storage chamber is connected through the upper ventilation pipe, the air outlet of the fan is connected with the water storage chamber through the lower ventilation pipe, and a filter screen is arranged in the dust storage chamber, and the filter screen connects the interface of the upper ventilation pipe of the dust storage chamber and The interface of the suction pipe is separated.

棉线卷经导线轮的导向后,从出线孔牵出,供织机编织。开启风机,吸气管对从棉线卷中到导线轮之间的棉线进行吸尘工作,将纱线尘从棉线上吸入到存尘腔中,纱线尘被滤网隔离在存尘腔内;另一方面,风机朝下通风管送风,空气进入到储水腔的水内,经过水的吸附和湿润,空气更加清洁湿润,最后从出气管进入到置线箱下部,对工作湿度有要求的棉线,经加湿后,断线率明显降低,大大节省了停机维修成本。After being guided by the guide wheel, the cotton thread roll is pulled out from the wire outlet hole for weaving by the loom. Turn on the fan, and the suction pipe will vacuum the cotton thread from the cotton thread roll to the guide wheel, suck the yarn dust from the cotton thread into the dust storage chamber, and the yarn dust will be isolated in the dust storage chamber by the filter; On the other hand, the fan sends air to the downward ventilation pipe, and the air enters the water in the water storage chamber. After being adsorbed and humidified by the water, the air is cleaner and more humid, and finally enters the lower part of the wiring box from the air outlet pipe, which has requirements for the working humidity. After the cotton thread is humidified, the thread breakage rate is significantly reduced, which greatly saves the cost of downtime and maintenance.

在上述的牛仔布织机上的除尘加湿装置中,储水腔的下通风管的接口位于水面下,储水腔的出气管的接口位于水面上。空气从下通风管进入到储水腔的水内,水对空气具有洗涤作用,可以进一步清洁空气,而且还将微小颗粒及棉絮等吸附住。In the above dust removal and humidification device on the denim loom, the interface of the lower ventilation pipe of the water storage chamber is located below the water surface, and the interface of the air outlet pipe of the water storage chamber is located on the water surface. The air enters the water in the water storage chamber from the lower ventilation pipe, and the water has a washing effect on the air, which can further clean the air, and also absorb tiny particles and cotton wool.

在上述的牛仔布织机上的除尘加湿装置中,存尘腔的对立的内壁上各焊接有一块凸出的挡板,挡板与滤网边缘相抵靠。挡板支撑滤网,防止滤网下滑。In the above-mentioned dust removal and humidification device on the denim loom, a protruding baffle is welded on the opposite inner walls of the dust storage chamber, and the baffle abuts against the edge of the filter screen. The baffle supports the filter screen and prevents the filter screen from sliding down.

在上述的牛仔布织机上的除尘加湿装置中,两块挡板的高度不同,滤网倾斜角度为15°~20°。In the above dust removal and humidification device on the denim loom, the heights of the two baffles are different, and the inclination angle of the filter screen is 15°-20°.

在上述的牛仔布织机上的除尘加湿装置中,除尘加湿箱的上顶面为可打开结构。打开除尘加湿箱的顶面,卸下滤网,用于清洁存尘腔内及滤网上的杂物灰尘。In the above dust removal and humidification device on the denim loom, the upper top surface of the dust removal and humidification box is an openable structure. Open the top surface of the dust removal and humidification box, and remove the filter screen to clean the debris and dust in the dust storage chamber and the filter screen.

在上述的牛仔布织机上的除尘加湿装置中,所述下通风管为S型,上端与风机相连,下端与储水腔相连通。In the above dust removal and humidification device on the denim loom, the lower ventilation pipe is S-shaped, the upper end is connected with the fan, and the lower end is connected with the water storage chamber.

与现有技术相比,本牛仔布织机上的除尘加湿装置具有以下优点:Compared with the prior art, the dust removal and humidification device on the denim loom has the following advantages:

1.除尘和加湿同步进行,共用一个风机,节能环保。1. Dust removal and humidification are carried out simultaneously, sharing a fan, energy saving and environmental protection.

2.装置内空气循环利用,棉线经除尘加湿后,断线率明显降低,牛仔布质量显著提高,大大节省了停机维修成本。2. The air in the device is recycled. After the cotton thread is dedusted and humidified, the thread breakage rate is significantly reduced, and the quality of the denim is significantly improved, which greatly saves the cost of downtime and maintenance.

附图说明Description of drawings

图1是本牛仔布织机上的除尘加湿装置的结构示意图。Fig. 1 is the structural representation of the dedusting and humidifying device on the denim loom.

图中,1、风机;2、除尘加湿箱;3、置线箱;4、导线轮;5、密封板;6、存尘腔;7、储水腔;8、吸气管;9、出气管;10、上通风管;11、下通风管;12、滤网;13、挡板。In the figure, 1. Fan; 2. Dust removal and humidification box; 3. Wire box; 4. Guide wheel; 5. Sealing plate; 6. Dust storage chamber; 7. Water storage chamber; Trachea; 10, upper ventilation pipe; 11, lower ventilation pipe; 12, filter screen; 13, baffle plate.

具体实施方式Detailed ways

以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.

本牛仔布织机上的除尘加湿装置适用于在大部分的织机上,如多臂剑杆织机、片梭织机、喷气织机等。如图1所示,本装置包括风机1、除尘加湿箱2和用于放置棉线的置线箱3,棉线卷放于置线箱3内的下方。在置线箱3的侧部开有出线孔,置线箱3内设有将棉线转向出线孔的导线轮4。The dust removal and humidification device on the denim loom is suitable for most looms, such as dobby rapier looms, projectile looms, air-jet looms, etc. As shown in Figure 1, the device includes a blower fan 1, a dust removal and humidification box 2 and a wire box 3 for placing cotton threads, and the cotton thread roll is placed below the wire box 3. Have a wire hole in the side of the wire box 3, and the wire wheel 4 that turns the cotton thread to the wire hole is provided in the wire box 3.

除尘加湿箱2呈长方体型且被密封板5分隔为两层,分别为存尘腔6和储水腔7,在存尘腔6与置线箱3的上部之间通过吸气管8相连通,在储水腔7与置线箱3的下部之间通过出气管9相连通。储水腔7的下通风管11的接口位于水面下,储水腔7的出气管9的接口位于水面上。空气从下通风管11进入到储水腔7的水内,水对空气具有洗涤作用,可以进一步清洁空气,而且还将微小颗粒及棉絮等吸附住。The dust removal and humidification box 2 is in the shape of a cuboid and is divided into two layers by the sealing plate 5, which are respectively the dust storage chamber 6 and the water storage chamber 7. The dust storage chamber 6 and the upper part of the wiring box 3 are connected through the suction pipe 8 , communicate between the water storage chamber 7 and the lower part of the wiring box 3 through an air outlet pipe 9 . The interface of the lower ventilation pipe 11 of the water storage chamber 7 is located under the water surface, and the interface of the air outlet pipe 9 of the water storage chamber 7 is located on the water surface. Air enters into the water in the water storage chamber 7 from the lower ventilation pipe 11, and the water has a washing effect on the air, which can further clean the air, and also adsorb tiny particles and cotton wool.

存尘腔6的对立的内壁上各焊接有一块凸出的挡板13,挡板13与滤网12边缘相抵靠。挡板13支撑滤网12,防止滤网12下滑。两块挡板13的高度不同,滤网12倾斜角度为15°~20°。除尘加湿箱2的上顶面为可打开结构。打开除尘加湿箱2的顶面,卸下滤网12,用于清洁存尘腔6内及滤网12上的杂物灰尘。A protruding baffle plate 13 is welded on the opposite inner walls of the dust storage chamber 6 , and the baffle plate 13 abuts against the edge of the filter screen 12 . The baffle plate 13 supports the filter screen 12 to prevent the filter screen 12 from sliding down. The heights of the two baffle plates 13 are different, and the inclination angle of the filter screen 12 is 15° to 20°. The upper top surface of the dust removal and humidification box 2 is an openable structure. Open the top surface of the dust removal and humidification box 2, and remove the filter screen 12 for cleaning the debris and dust in the dust storage chamber 6 and on the filter screen 12.

风机1的吸气口与存尘腔6通过上通风管10相连通,风机1的出气口与储水腔7通过下通风管11相连通,在存尘腔6内设置有滤网12,滤网12将存尘腔6的上通风管10的接口和吸气管8的接口隔开。下通风管11为S型,上端与风机1相连,下端与储水腔7相连通。The suction port of the fan 1 communicates with the dust storage chamber 6 through the upper ventilation pipe 10, the air outlet of the fan 1 communicates with the water storage chamber 7 through the lower ventilation pipe 11, and a filter screen 12 is arranged in the dust storage chamber 6 to filter Net 12 separates the interface of the upper ventilation pipe 10 of the dust storage chamber 6 and the interface of the suction pipe 8 . The lower ventilation pipe 11 is S-shaped, the upper end is connected with the fan 1 , and the lower end is connected with the water storage chamber 7 .

棉絮灰尘等被滤网隔离在存尘腔6中,风机1送出的空气经储水腔7的水的洗涤吸附,重新回到置线箱3中,使置线箱3内的空气更加湿润干净。Cotton dust and the like are isolated in the dust storage chamber 6 by the filter screen, and the air sent by the fan 1 is washed and absorbed by the water in the water storage chamber 7, and returns to the wiring box 3 to make the air in the wiring box 3 more moist and clean .

本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

Claims (6)

1. the dedusting damping device on a denim loom, comprise blower fan, dedusting adds wet tank and put line case for what place cotton thread, it is characterized in that, cotton thread volume is put in the below of putting in line case, have wire hole at the sidepiece putting line case, put the guide roller being provided with in line case and cotton thread being turned to wire hole; Dedusting adds wet tank and is cuboid-type and is divided into by sealing plate two-layer, be respectively and deposit dirt chamber and water storage cavity, be connected by air intake duct with between the top of putting line case depositing dirt chamber, be connected by escape pipe with between the bottom of putting line case at water storage cavity, the air entry of blower fan with deposit dirt chamber and be connected by upper ventilation duct, the gas outlet of blower fan is connected by lower ventilation duct with water storage cavity, and be provided with filter screen depositing in dirt chamber, the interface of upper ventilation duct and the interface of air intake duct of depositing dirt chamber separate by described filter screen.
2. the dedusting damping device on denim loom according to claim 1, is characterized in that, the interface of the lower ventilation duct of water storage cavity is positioned at underwater, and the interface of the escape pipe of water storage cavity is positioned on the water surface.
3. the dedusting damping device on denim loom according to claim 2, is characterized in that, the inwall depositing the opposition in dirt chamber is respectively welded with one piece of baffle plate protruded, baffle plate and filter cloth edge lean.
4. the dedusting damping device on denim loom according to claim 3, is characterized in that, the height of two pieces of baffle plates is different, and filter screen angle of inclination is 15 ° ~ 20 °.
5. the dedusting damping device on denim loom according to claim 4, is characterized in that, the upper end face that dedusting adds wet tank is can Unclosing structure.
6. the dedusting damping device on denim loom according to claim 5, is characterized in that, described lower ventilation duct is S type, and upper end is connected with blower fan, and lower end is connected with water storage cavity.
CN201420867115.6U 2014-12-30 2014-12-30 Dedusting damping device on a kind of denim loom Expired - Fee Related CN204385403U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105220325A (en) * 2015-10-28 2016-01-06 海宁市金佰利纺织有限公司 A kind of dedusting damping device of Rapier looms of improvement
CN110644120A (en) * 2019-10-10 2020-01-03 刘洁 Textile machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105220325A (en) * 2015-10-28 2016-01-06 海宁市金佰利纺织有限公司 A kind of dedusting damping device of Rapier looms of improvement
CN110644120A (en) * 2019-10-10 2020-01-03 刘洁 Textile machine

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Granted publication date: 20150610