CN204381060U - A kind of high speed special steel mm finishing mill unit - Google Patents
A kind of high speed special steel mm finishing mill unit Download PDFInfo
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- CN204381060U CN204381060U CN201420795399.2U CN201420795399U CN204381060U CN 204381060 U CN204381060 U CN 204381060U CN 201420795399 U CN201420795399 U CN 201420795399U CN 204381060 U CN204381060 U CN 204381060U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 29
- 239000010959 steel Substances 0.000 title claims abstract description 29
- 230000008878 coupling Effects 0.000 claims abstract description 14
- 238000010168 coupling process Methods 0.000 claims abstract description 14
- 238000005859 coupling reaction Methods 0.000 claims abstract description 14
- 238000003801 milling Methods 0.000 claims 3
- 239000000203 mixture Substances 0.000 claims 1
- 238000005096 rolling process Methods 0.000 abstract description 42
- 230000005540 biological transmission Effects 0.000 abstract description 13
- 239000000725 suspension Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001315 Tool steel Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
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Abstract
一种高速特钢精轧机组,包括底座以及安装在底座上的若干组成45°顶交、交错布置的精轧机组成的精轧机组,在底座的一侧设置有与电机相连的增速齿轮箱,该增速齿轮箱通过两侧输出轴及轧机间联轴器分别与成45°顶交、交错布置的精轧机组相连,每侧单台精轧机通过轧机间联轴器依次串连连接。本实用新型高速特钢线材精轧机组采用8架精轧机45°交错布置,集中传动,采用90M/s的设计速度。优于国内现在落后的侧交特钢线材精轧机机型,45°顶交交错布置,避免了轧机的悬挂式结构,降低了轧制中心高度,可以提高精轧机组的刚性。避免了轧制时大的振动,为提高轧件速度及尺寸精度提供了保证。
A high-speed special steel finishing mill, including a base and a number of finish rolling mills installed on the base to form 45° top crossing and staggered finishing mills, and a speed-increasing gearbox connected to the motor is arranged on one side of the base , the speed-increasing gearbox is connected to the finishing mills arranged in a 45° top intersection and staggered arrangement through the output shafts on both sides and the inter-mill couplings, and the single finishing mills on each side are connected in series through the inter-mill couplings. The high-speed special steel wire rod finishing mill of the utility model adopts 8 finishing mills arranged staggeredly at 45°, centralized transmission, and adopts a design speed of 90M/s. It is better than the currently backward side crossing special steel wire rod finishing mill model in China, with 45° top crossing staggered arrangement, which avoids the suspension structure of the rolling mill, reduces the height of the rolling center, and can improve the rigidity of the finishing mill. It avoids large vibration during rolling, and provides a guarantee for improving the speed and dimensional accuracy of the rolled piece.
Description
技术领域 technical field
本实用新型属于冶金行业轧钢设备技术领域,具体涉及一种高速特钢精轧机组。 The utility model belongs to the technical field of steel rolling equipment in the metallurgical industry, in particular to a high-speed special steel finish rolling unit.
背景技术 Background technique
国内特钢线材市场需求很大,但我国特钢线材的轧制工艺及设备落后,已经远远不能满足市场对其品种、质量精度等各方面的需要。原因主要表现在现有特钢线材的轧制设备陈旧,轧制速度底、产品轧制精度差,同时轧制工艺落后,效率低下等。以此造成,我国在特钢线材生产上,多数钢材仍依赖进口。现有侧交机型由于设备布局空间尺寸大且复杂,轧机采用悬挂式结构,使轧制中心相对较高,使得设备存在刚性差,振动大等不足,所以特钢轧制时的尺寸精度及速度无法提高。借鉴现有高速45°顶交型精轧机组机型特点。但由于此类精轧机组传动比是根据普碳钢的材料轧制特性设计而来,由于特钢(不锈钢、工具钢、气门钢等)与普钢的轧制特性及工艺完全不同,所以现有精轧机组无法满足特钢线材的轧制要求。 The domestic market demand for special steel wire rods is very large, but the rolling process and equipment of special steel wire rods in my country are backward, which is far from meeting the needs of the market in terms of variety, quality accuracy and other aspects. The reason mainly lies in that the existing special steel wire rod rolling equipment is outdated, the rolling speed is low, the product rolling accuracy is poor, and the rolling process is backward and the efficiency is low. As a result, my country still relies on imports for most steel products in the production of special steel wire rods. Due to the large and complicated equipment layout space of the existing side delivery type, the rolling mill adopts a suspended structure, which makes the rolling center relatively high, resulting in poor rigidity and large vibration of the equipment, so the dimensional accuracy and The speed cannot be increased. Learn from the characteristics of the existing high-speed 45° top-crossing finish rolling mill. However, since the transmission ratio of this type of finishing mill is designed according to the material rolling characteristics of ordinary carbon steel, and because the rolling characteristics and processes of special steel (stainless steel, tool steel, valve steel, etc.) are completely different from ordinary steel, the current Some finishing rolling mills cannot meet the rolling requirements of special steel wire rods.
发明内容 Contents of the invention
本实用新型的目的是提供一种能够满足特钢线材的高速度、高尺寸精度轧制要求的高速特钢精轧机组。 The purpose of the utility model is to provide a high-speed special steel finishing rolling unit that can meet the high-speed and high-dimensional precision rolling requirements of special steel wire rods.
为达到上述目的,本实用新型采用的技术方案是:包括底座以及安装在底座上的若干组成45°顶交、交错布置的精轧机组成的精轧机组,在底座的一侧设置有与电机相连的增速齿轮箱,该增速齿轮箱通过两侧输出轴及轧机间联轴器分别与成45°顶交、交错布置的精轧机组相连,每侧单台精轧机通过轧机间 联轴器依次串连连接。 In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a finishing mill consisting of a base and a number of finishing mills installed on the base with 45° top crossing and staggered arrangement. The speed-increasing gearbox is connected to the finish rolling units arranged in a 45° top intersection and staggered arrangement through the output shafts on both sides and the coupling between rolling mills, and the single finishing rolling mill on each side passes through the coupling between rolling mills sequentially connected in series.
所述的精轧机组一侧为1、3、5、7号精轧机,另一侧为2、4、6、8号精轧机,每台精轧机由轧辊轴齿轮箱和锥齿轮传动箱组成。 One side of the finishing rolling unit is No. 1, 3, 5, and 7 finishing mills, and the other side is No. 2, 4, 6, and 8 finishing mills. Each finishing mill is composed of a roll shaft gearbox and a bevel gear transmission box. .
所述的锥齿轮传动箱包括相互垂直设置的输入锥齿轮轴和输出锥齿轮轴,输入锥齿轮轴与轧机间联轴器相连,输入锥齿轮轴上安装有输入锥齿轮,输出锥齿轮轴上安装有与输入锥齿轮啮合输出锥齿轮,在输出锥齿轮轴上还安装有第一斜齿轮,第一斜齿轮与副轴上的第二斜齿轮相啮合。 The bevel gear transmission box includes an input bevel gear shaft and an output bevel gear shaft arranged perpendicular to each other, the input bevel gear shaft is connected with the coupling between rolling mills, the input bevel gear shaft is equipped with an input bevel gear, and the output bevel gear shaft is An output bevel gear engaged with the input bevel gear is installed, and a first helical gear is also installed on the output bevel gear shaft, and the first helical gear is in engagement with the second helical gear on the auxiliary shaft.
所述的轧辊轴齿轮箱包括上轧辊齿轮轴和下轧辊齿轮轴,上轧辊齿轮轴和下轧辊齿轮轴上安装有与第一斜齿轮、第二斜齿轮相啮合的齿轮,上轧辊齿轮轴和下轧辊齿轮轴与上轧辊轴辊环、下轧辊轴辊环过盈装配实现辊环的相对旋转。 The roll shaft gearbox includes an upper roll gear shaft and a lower roll gear shaft, the upper roll gear shaft and the lower roll gear shaft are equipped with gears meshed with the first helical gear and the second helical gear, the upper roll gear shaft and the lower roll gear shaft The lower roll gear shaft, the upper roll shaft ring, and the lower roll shaft roll ring are interference-fitted to realize the relative rotation of the roll ring.
所述的上轧辊齿轮轴和下轧辊齿轮轴通过油膜轴承组件安装在轧轴齿轮箱内。 The upper roll gear shaft and the lower roll gear shaft are installed in the roll gear box through the oil film bearing assembly.
所述的电机与增速齿轮箱通过增速箱电机联轴器相连。 The motor is connected to the speed-up gearbox through a motor coupling of the speed-up gearbox.
本实用新型高速特钢线材精轧机组采用8架精轧机45°交错布置,集中传动,采用90M/s的设计速度。优于国内现在落后的侧交特钢线材精轧机机型,45°顶交交错布置,避免了轧机的悬挂式结构,降低了轧制中心高度,可以提高精轧机组的刚性。避免了轧制时大的振动,为提高轧件速度及尺寸精度提供了保证。 The high-speed special steel wire rod finishing mill of the utility model adopts 8 finishing mills staggered at 45°, centralized transmission, and a design speed of 90M/s. It is superior to the currently backward side-pass special steel wire rod finishing mill model in China. The 45° top-crossing staggered arrangement avoids the suspension structure of the rolling mill, reduces the height of the rolling center, and can improve the rigidity of the finishing mill. It avoids large vibration during rolling, and provides a guarantee for improving the speed and dimensional accuracy of the rolled piece.
同时重新设计轧制孔型,及与此相配的各部齿轮传动,实现特钢轧制工艺的优化。在大大提高特钢线材轧制效率的前提下,为特钢线材的多品种轧制提供了设备支撑。通过重新设计传动比及孔型,有效提高了轧件的尺寸精度及质量。为后序的精加工,节约了成本。满足了市场的需求。 At the same time, redesign the rolling pass and the matching gear transmission to realize the optimization of the special steel rolling process. On the premise of greatly improving the rolling efficiency of special steel wire rods, it provides equipment support for the multi-variety rolling of special steel wire rods. By redesigning the transmission ratio and the pass shape, the dimensional accuracy and quality of the rolled piece are effectively improved. It saves cost for subsequent finishing. Meet the needs of the market.
附图说明 Description of drawings
图1是本实用新型精轧机组的结构示意图; Fig. 1 is the structural representation of the finishing mill of the present utility model;
图2是单台精轧机装配结构示意图; Figure 2 is a schematic diagram of the assembly structure of a single finishing mill;
图3a是锥齿轮箱装配结构示意图,图3b是图3a的B-B剖视图; Fig. 3a is a schematic diagram of the assembly structure of a bevel gearbox, and Fig. 3b is a B-B sectional view of Fig. 3a;
图4是轧辊轴齿轮箱的装配示意图; Fig. 4 is the assembly schematic diagram of roll shaft gearbox;
具体实施方式 Detailed ways
下面结合附图和具体实施方式对本实用新型的结构原理及工作原理作进一步详细说明。 The structural principle and working principle of the present utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
参见图1,2,本实用新型包括底座13以及安装在底座13上的八个成45°顶交、交错布置的精轧机组成的精轧机组,精轧机组一侧为1、3、5、7号精轧机,另一侧为2、4、6、8号精轧机,每台精轧机由轧辊轴齿轮箱和锥齿轮传动箱通过螺栓把合连接装配而成,在底座13的一侧设置有电机12,电机12通过增速箱电机联轴器11与增速齿轮箱10相连,该增速齿轮箱10通过两侧输出轴及轧机间联轴器9分别与成45°顶交、交错布置的精轧机组相连,每侧单台精轧机通过轧机间联轴器9依次串连连接。 Referring to Fig. 1, 2, the utility model comprises a base 13 and a finishing mill group composed of eight finish rolling mills mounted on the base 13 at 45° top crossing and staggered arrangement, one side of the finishing mill group is 1, 3, 5, No. 7 finishing mill, and No. 2, 4, 6, and 8 finishing mills on the other side. Each finishing mill is assembled by a roll shaft gearbox and a bevel gear transmission box through bolted connections, and is installed on one side of the base 13. There is a motor 12, and the motor 12 is connected with the speed-increasing gearbox 10 through the motor coupling 11 of the speed-increasing box. The arranged finishing rolling mills are connected together, and the single finishing rolling mills on each side are sequentially connected in series through the coupling 9 between the rolling mills.
参见图3a-3b,本实用新型的锥齿轮传动箱包括相互垂直设置的输入锥齿轮轴16和输出锥齿轮轴19,输入锥齿轮轴16与轧机间联轴器9相连,输入锥齿轮轴16上安装有输入锥齿轮17,输出锥齿轮轴19上安装有与输入锥齿轮17啮合输出锥齿轮18,在输出锥齿轮轴19上还安装有第一斜齿轮20,第一斜齿轮20与副轴22上的第二斜齿轮21相啮合。 Referring to Figures 3a-3b, the bevel gear transmission box of the present invention includes an input bevel gear shaft 16 and an output bevel gear shaft 19 arranged perpendicular to each other, the input bevel gear shaft 16 is connected with the coupling 9 between rolling mills, and the input bevel gear shaft 16 The input bevel gear 17 is installed on the top, and the output bevel gear 18 meshing with the input bevel gear 17 is installed on the output bevel gear shaft 19, and the first helical gear 20 is also installed on the output bevel gear shaft 19, the first helical gear 20 and the auxiliary The second helical gear 21 on the shaft 22 meshes.
参见图4,本实用新型的轧辊轴齿轮箱包括上轧辊齿轮轴23和下轧辊齿轮轴24,上轧辊齿轮轴23和下轧辊齿轮轴24通过油膜轴承组件25安装在轧轴齿轮箱内,上轧辊齿轮轴23和下轧辊齿轮轴24上安装有与第一斜齿轮20、第 二斜齿轮21相啮合的齿轮,上轧辊齿轮轴23和下轧辊齿轮轴24与上轧辊轴辊环15、下轧辊轴辊环14过盈装配实现辊环的相对旋转。 Referring to Fig. 4, the roll shaft gearbox of the present invention includes an upper roll gear shaft 23 and a lower roll gear shaft 24, and the upper roll gear shaft 23 and the lower roll gear shaft 24 are installed in the roll shaft gearbox through an oil film bearing assembly 25, and the upper The gear that meshes with the first helical gear 20 and the second helical gear 21 is installed on the roll gear shaft 23 and the lower roll gear shaft 24, the upper roll gear shaft 23 and the lower roll gear shaft 24 are connected with the upper roll shaft roll ring 15, the lower The relative rotation of the roll ring 14 is realized by the interference fit of the roll shaft roll ring 14 .
本实用新型是中高速90m/s 45°顶交,8架次特钢线材精轧机组。采用集中传动方式, The utility model is a medium-high speed 90m/s 45° top crossing, 8 sorties Special steel wire rod finishing mill. Using centralized transmission mode,
本实用新型精轧机组1-8号精轧机成45°交错依次布置,每侧精轧机通过轧机间联轴器9串连,两侧分别通过增速齿轮箱10两输出轴集中传动精轧机组。增速齿轮箱10则通过增速箱电机联轴器11由电机12驱动,其在通过传动比增速的同时将动力分两个输出轴输出,分别与两侧精轧机,一侧为1、3、5、7号精轧机,另一侧为2、4、6、8号精轧机的16号输入锥齿轮轴连接,如图3,输入锥齿轮17通过啮合传动输出锥齿轮18,实现90°交错传动,并带动输出锥齿轮轴19及装与其上的第一斜齿轮20。第一斜齿轮20与副轴22上的第二斜齿轮21相啮合,实现动力输出。锥齿轮传动箱与轧辊轴齿轮箱装配完成后,内部通过第一斜齿轮20、第二斜齿轮21分别与轧辊轴齿轮箱的上轧辊齿轮轴23、下轧辊齿轮轴24上的齿轮相啮合传动。达到轧制的动力输出。上下轧辊轴通过过盈装配带动上轧辊轴辊环15、下轧辊轴辊环14实现辊环的相对旋转。其通过对轧件挤压变形和摩擦实现对线材的轧制与夹送。在轧制过程中,根据轧制工艺轧辊转速从1-8号依次递增,上、下辊轴辊环15、14辊缝依次递减,设计实现微张力,无扭轧制。 No. 1-No. 8 finishing mills of the utility model finish rolling mills are arranged in a 45° staggered order, and the finishing mills on each side are connected in series through the inter-rolling mill coupling 9, and the two output shafts of the two sides of the finishing mill are respectively passed through the speed-increasing gearbox 10 to centrally drive the finishing mills. . The speed-up gear box 10 is driven by the motor 12 through the speed-up box motor coupling 11, and it divides the power into two output shafts to output the power while speeding up through the transmission ratio, respectively with the finishing mills on both sides, one side is 1, No. 3, No. 5 and No. 7 finishing mills, and the other side is connected to No. 16 input bevel gear shafts of No. 2, 4, 6 and 8 finishing mills, as shown in Figure 3. The input bevel gear 17 is meshed with the output bevel gear 18 to achieve 90 ° staggered transmission, and drive the output bevel gear shaft 19 and the first helical gear 20 installed thereon. The first helical gear 20 meshes with the second helical gear 21 on the countershaft 22 to realize power output. After the bevel gear transmission box and the roll shaft gearbox are assembled, the first helical gear 20 and the second helical gear 21 are engaged with the gears on the upper roll gear shaft 23 and the lower roll gear shaft 24 of the roll shaft gearbox respectively. . To achieve rolling power output. The upper and lower roll shafts drive the upper roll shaft roll ring 15 and the lower roll shaft roll ring 14 to realize relative rotation of the roll rings through interference fit. It realizes the rolling and pinching of the wire rod through extrusion deformation and friction of the rolled piece. During the rolling process, according to the rolling process, the rotation speed of the rolls increases sequentially from No. 1 to No. 8, and the roll gaps of the upper and lower roll rings 15 and 14 decrease sequentially. The design realizes micro-tension and twist-free rolling.
Claims (6)
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| CN201420795399.2U CN204381060U (en) | 2014-12-15 | 2014-12-15 | A kind of high speed special steel mm finishing mill unit |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226273A (en) * | 2018-10-23 | 2019-01-18 | 中冶赛迪技术研究中心有限公司 | A kind of multiple gear ratios separate transmission milling train and milling method |
| CN112122339A (en) * | 2020-09-02 | 2020-12-25 | 四川省达州钢铁集团有限责任公司 | Rolling system and process |
-
2014
- 2014-12-15 CN CN201420795399.2U patent/CN204381060U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109226273A (en) * | 2018-10-23 | 2019-01-18 | 中冶赛迪技术研究中心有限公司 | A kind of multiple gear ratios separate transmission milling train and milling method |
| CN112122339A (en) * | 2020-09-02 | 2020-12-25 | 四川省达州钢铁集团有限责任公司 | Rolling system and process |
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