CN204380943U - A kind of mica tape production line glue spreading system - Google Patents
A kind of mica tape production line glue spreading system Download PDFInfo
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- CN204380943U CN204380943U CN201420839755.6U CN201420839755U CN204380943U CN 204380943 U CN204380943 U CN 204380943U CN 201420839755 U CN201420839755 U CN 201420839755U CN 204380943 U CN204380943 U CN 204380943U
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- 239000003292 glue Substances 0.000 title claims abstract description 188
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 239000010445 mica Substances 0.000 title claims abstract description 27
- 229910052618 mica group Inorganic materials 0.000 title claims abstract description 27
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 30
- 238000003860 storage Methods 0.000 claims description 32
- 238000011084 recovery Methods 0.000 claims description 24
- 238000004513 sizing Methods 0.000 claims description 13
- 239000002904 solvent Substances 0.000 claims description 8
- 238000005086 pumping Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 241001251094 Formica Species 0.000 claims 2
- 238000004064 recycling Methods 0.000 abstract description 5
- 239000007788 liquid Substances 0.000 description 14
- 239000007787 solid Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000010887 waste solvent Substances 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及云母带生产线技术领域，尤其涉及一种云母带生产线上胶系统。 The utility model relates to the technical field of a mica tape production line, in particular to a gluing system for a mica tape production line.
背景技术 Background technique
上胶技术是云母带生产线上的关键技术之一，在云母带上胶过程中，胶液的固含量以及使用量会对产品质量起着决定性的影响，故胶液的流量和粘度控制起着至关重要的作用。 Gluing technology is one of the key technologies in the mica tape production line. During the mica tape gluing process, the solid content and usage of the glue will have a decisive impact on the product quality, so the flow and viscosity control of the glue play a decisive role. Crucial role.
现有的云母带上胶技术，仍采用传统的方案：采用架高的小桶装满胶液，小桶引管至胶槽，通过胶液自重流动，对胶液流量的控制通过人工控制阀门实现。胶液进入胶槽后，部分胶液用于涂布产品消耗掉，剩余的胶液通过胶槽排料口放尽。 The existing mica tape gluing technology still adopts the traditional scheme: use a raised small bucket to fill the glue, the small bucket guides the pipe to the glue tank, the glue flows through its own weight, and the flow of the glue is controlled by manually controlling the valve. accomplish. After the glue enters the glue tank, part of the glue is used to coat the product and the remaining glue is discharged through the discharge port of the glue tank.
现有的云母带上胶技术，主要存在以下问题：胶液的流量难以控制，需要人工手动频繁地调节阀门，控制精度低，操作人员劳动强度大；胶槽中的胶液在运行一段时间后，随着溶剂的不断挥发，固含不断增加，甚至出现沉底现象，影响云母带的产品质量；多余的胶液从胶槽溢流出来后直接进入废胶桶，没有二次利用，浪费较大，增加了生产成本。 The existing mica tape gluing technology mainly has the following problems: the flow rate of the glue is difficult to control, the valve needs to be manually adjusted frequently, the control accuracy is low, and the labor intensity of the operator is high; the glue in the glue tank runs for a period of time. , with the continuous volatilization of the solvent, the solid content continues to increase, and even sinks to the bottom, which affects the product quality of the mica tape; the excess glue overflows from the glue tank and directly enters the waste glue bucket, without secondary use, and the waste is relatively large. large, increasing production costs.
实用新型内容 Utility model content
本实用新型要解决的技术问题是克服现有技术的不足，提供一种上胶质量高，能够有效利用余胶，降低生产成本的云母带生产线上胶系统。 The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a mica tape production line gluing system with high gluing quality, effective use of excess glue and reduced production costs.
为解决上述技术问题，本实用新型采用以下技术方案：一种云母带生产线上胶系统，包括胶贮罐、胶槽、胶回收罐和胶循环泵，所述胶贮罐与所述胶槽连通，所述胶槽上方设有施胶装置，所述胶槽的溢流孔与所述胶回收罐连通，所述胶回收罐与所述胶贮罐通过胶循环泵连通。 In order to solve the above-mentioned technical problems, the utility model adopts the following technical solutions: a mica tape production line glue system, including a glue storage tank, a glue groove, a glue recovery tank and a glue circulation pump, and the glue storage tank is communicated with the glue groove , A glue application device is arranged above the glue tank, the overflow hole of the glue tank communicates with the glue recovery tank, and the glue recovery tank communicates with the glue storage tank through a glue circulation pump.
作为上述技术方案的进一步改进： As a further improvement of the above technical solution:
所述胶贮罐内设有搅拌装置。 The glue storage tank is provided with a stirring device.
所述胶贮罐与所述施胶装置之间设有胶液流量计量装置。 A glue flow metering device is provided between the glue storage tank and the glue applying device.
所述胶循环泵与所述胶贮罐之间设有粘度计。 A viscometer is provided between the glue circulation pump and the glue storage tank.
所述施胶装置包括相互平行且中心线处于同一高度的大辊和小辊，所述大辊下部浸入所述胶槽内的胶液中。 The gluing device includes a large roller and a small roller that are parallel to each other and whose center lines are at the same height, and the lower part of the large roller is immersed in the glue solution in the glue tank.
所述施胶装置包括分流辊和施胶对辊，所述分流辊设于所述施胶对辊的结合处正上方。 The sizing device includes a split roller and a pair of sizing rollers, and the split roller is arranged directly above the junction of the pair of sizing rollers.
所述分流辊为多孔长辊。 The splitting roller is a porous long roller.
所述胶回收罐的胶液入口处设有第一过滤网，所述胶贮罐的胶液入口处设有第二过滤网。 The glue inlet of the glue recovery tank is provided with a first filter, and the glue inlet of the glue storage tank is provided with a second filter.
所述胶循环泵的入口端配设有抽胶和溶剂管路。 The inlet end of the glue circulation pump is equipped with glue pumping and solvent pipelines.
所述胶循环泵的出口端配设有胶液回收管路。 The outlet end of the glue circulation pump is equipped with a glue recovery pipeline.
与现有技术相比，本实用新型的优点在于：利用胶回收罐将胶槽溢流孔溢出的多余胶液进行收集，当收集的胶液液位达到设定值时，胶循环泵将胶液泵送至胶贮罐，实现循环利用，大大降低了生产成本；胶槽中的胶液不断流动溢出至胶回收罐，可以避免胶槽中胶液的固含物产生沉淀，避免云母带固含不均匀，保证上胶质量；处于循环状态的胶液可以进一步避免产生沉淀；胶贮罐相较小桶，提供了更大的胶液容量。 Compared with the prior art, the utility model has the advantages that: the glue recovery tank is used to collect the excess glue overflowing from the overflow hole of the glue tank, and when the collected glue liquid level reaches the set value, the glue circulation pump will The liquid is pumped to the glue storage tank to achieve recycling, which greatly reduces the production cost; the glue in the glue tank continuously flows and overflows to the glue recovery tank, which can avoid the precipitation of the solid content of the glue in the glue tank and prevent the solidification of mica Uneven content ensures the quality of gluing; the circulating glue solution can further avoid precipitation; the glue storage tank provides a larger glue solution capacity than the smaller barrel.
附图说明 Description of drawings
图1是本实用新型云母带生产线上胶系统实施例一的结构示意图。 Fig. 1 is a schematic structural view of Embodiment 1 of the gluing system of the mica tape production line of the present invention.
图2是本实用新型云母带生产线上胶系统实施例二的结构示意图。 Fig. 2 is a structural schematic diagram of Embodiment 2 of the gluing system of the mica tape production line of the present invention.
图中各标号表示：1、胶贮罐；11、第二过滤网；2、胶槽；3、胶回收罐；31、第一过滤网；5、胶循环泵；51、抽胶和溶剂管路；52、胶液回收管路；6、液位检测装置；7、胶液流量计量装置；8、粘度计；9、施胶装置；91、大辊；92、小辊；93、分流辊；94、施胶对辊。 The labels in the figure indicate: 1. Glue storage tank; 11. Second filter screen; 2. Glue tank; 3. Glue recovery tank; 31. First filter screen; 5. Glue circulation pump; 51. Glue pumping and solvent pipe 52, glue recovery pipeline; 6, liquid level detection device; 7, glue flow metering device; 8, viscometer; 9, sizing device; 91, large roller; 92, small roller; 93, diverter roller ; 94, sizing rollers.
具体实施方式 detailed description
以下将结合说明书附图和具体实施例对本实用新型做进一步详细说明。 The utility model will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一 Embodiment one
如图1所示，本实施例的云母带生产线上胶系统，包括胶贮罐1、胶槽2、胶回收罐3和胶循环泵5，胶贮罐1与胶槽2连通，胶槽2上方设有施胶装置9，胶槽2的溢流孔与胶回收罐3连通，胶回收罐3与胶贮罐1通过胶循环泵5连通。本实施例的云母带生产线上胶系统，利用胶回收罐3将胶槽2溢流孔（或海底孔）溢出的多余胶液进行收集，当收集的胶液液位达到设定值时，启动胶循环泵5，将胶液泵送至胶贮罐1，实现循环利用，大大降低了生产成本；胶槽2中的胶液不断流动溢出至胶回收罐3，可以避免胶槽2中胶液的固含物产生沉淀，避免云母带固含不均匀，保证上胶质量；处于循环状态的胶液可以进一步避免产生沉淀；胶贮罐1相较现有技术中的小桶，提供了更大的胶液容量。本实施例中，胶贮罐1为椭圆底的密闭式容器，容器内部设有差压式液位计（也可使用雷达液位计）和液位检测装置6，用以确定胶液的加入量；胶循环泵5采用气动隔膜泵，除本实施例外也可使用防爆齿轮泵。 As shown in Figure 1, the gluing system of the mica tape production line of the present embodiment comprises a glue storage tank 1, a glue tank 2, a glue recovery tank 3 and a glue circulation pump 5, the glue storage tank 1 communicates with the glue tank 2, and the glue tank 2 Glue sizing device 9 is arranged above, and the overflow hole of glue groove 2 communicates with glue recovery tank 3 , and glue recovery tank 3 communicates with glue storage tank 1 through glue circulation pump 5 . The mica tape production line glue system of this embodiment uses the glue recovery tank 3 to collect the excess glue that overflows from the overflow hole (or seabed hole) of the glue tank 2, and when the collected glue liquid level reaches the set value, start The glue circulation pump 5 pumps the glue liquid to the glue storage tank 1 to realize recycling and greatly reduces the production cost; the glue liquid in the glue tank 2 overflows to the glue recovery tank 3 continuously, which can avoid the glue liquid in the glue tank 2 The solid content of the mica tape can be prevented from being uniformly contained and the quality of gluing can be guaranteed; the glue in a circulating state can further avoid precipitation; compared with the small barrel in the prior art, the glue storage tank 1 provides a larger glue capacity. In this embodiment, the glue storage tank 1 is a closed container with an ellipse bottom, and a differential pressure liquid level gauge (radar liquid level gauge can also be used) and a liquid level detection device 6 are arranged inside the container to determine the addition of glue. Quantity; Glue circulation pump 5 adopts pneumatic diaphragm pump, also can use explosion-proof gear pump except this embodiment.
本实施例中，胶贮罐1内设有搅拌装置，胶贮罐1内的胶液在搅拌作用下混合均匀，防止胶液中的固含物发生沉淀，保证各处胶液粘度一致。 In this embodiment, the glue storage tank 1 is equipped with a stirring device, and the glue solution in the glue storage tank 1 is mixed evenly under the action of stirring, so as to prevent the solid content in the glue solution from settling, and ensure that the viscosity of the glue solution is consistent everywhere.
本实施例中，胶贮罐1与施胶装置9之间设有胶液流量计量装置7，得以精确控制流量，满足云母带生产线各种上胶工艺对胶量的不同要求，提高适用范围。 In this embodiment, a glue flow metering device 7 is provided between the glue storage tank 1 and the gluing device 9, so that the flow rate can be precisely controlled to meet the different requirements for the amount of glue in various gluing processes of the mica tape production line and improve the scope of application.
本实施例中，胶循环泵5与胶贮罐1之间设有粘度计8，粘度计8检测泵送至胶贮罐1的循环胶液的粘度，以确定胶液中的固含是否满足上胶工艺需求，若粘度低于设定值，则送入适量溶剂进行稀释，然后再搅拌均匀，实现余胶循环，也保证了胶液中固含的稳定。 In this embodiment, a viscometer 8 is provided between the glue circulation pump 5 and the glue storage tank 1, and the viscometer 8 detects the viscosity of the circulating glue solution pumped to the glue storage tank 1 to determine whether the solid content in the glue solution meets the requirements. The gluing process requires that if the viscosity is lower than the set value, an appropriate amount of solvent is sent to dilute, and then stirred evenly to realize the circulation of residual glue and ensure the stability of the solid content in the glue.
本实施例中，施胶装置9包括相互平行且中心线处于同一高度的大辊91和小辊92，大辊91下部浸入胶槽2内的胶液中，胶液直接送入胶槽2中，通过大辊91与小辊92之间的接触进行转移式上胶。 In this embodiment, the gluing device 9 includes a large roller 91 and a small roller 92 that are parallel to each other and whose center lines are at the same height. The lower part of the large roller 91 is immersed in the glue solution in the glue tank 2, and the glue solution is directly sent into the glue tank 2 , through the contact between the large roller 91 and the small roller 92 for transfer gluing.
本实施例中，胶回收罐3的胶液入口处设有第一过滤网31，胶贮罐1的胶液入口处设有第二过滤网11，设置第一过滤网31和第二过滤网11将杂物过滤，确保余胶的洁净，防止云母粉等回到胶贮罐1。 In this embodiment, a first filter screen 31 is provided at the glue liquid entrance of the glue recovery tank 3, a second filter screen 11 is provided at the glue liquid entrance of the glue storage tank 1, and the first filter screen 31 and the second filter screen are arranged. 11 Filter the sundries to ensure the cleanness of the remaining glue and prevent the mica powder from returning to the glue storage tank 1.
本实施例中，胶循环泵5的出口端配设有胶液回收管路52，生产完成后，打开胶贮罐1的底阀，胶液通过胶槽2、胶回收罐3由胶循环泵5泵送至胶液回收管路52，回收到胶桶中贮藏。 In this embodiment, the outlet end of the glue circulation pump 5 is equipped with a glue liquid recovery pipeline 52. After the production is completed, the bottom valve of the glue storage tank 1 is opened, and the glue liquid passes through the glue groove 2, and the glue recovery tank 3 is fed by the glue circulation pump. 5 pumped to the glue recovery pipeline 52, and recovered to the glue bucket for storage.
本实施例中，胶循环泵5的入口端配设有抽胶和溶剂管路51，当上胶系统在长时间停机后或需要清洗时，可通过抽胶和溶剂管路51抽取溶剂，进行循环清洗。待清洗干净后，通过胶液回收管路52，将胶液通过胶循环泵5泵送到废溶剂桶中，便于进行集中处理。 In this embodiment, the inlet end of the glue circulating pump 5 is equipped with a glue pumping and solvent pipeline 51. When the gluing system is shut down for a long time or needs to be cleaned, the solvent can be extracted through the glue pumping and solvent pipeline 51 to carry out Clean cycle. After being cleaned, the glue is pumped to the waste solvent barrel through the glue circulation pump 5 through the glue recovery pipeline 52 to facilitate centralized treatment.
本实施例中，还可设置PLC控制器，以提高系统的控制精度和自动化程度。 In this embodiment, a PLC controller can also be set to improve the control precision and automation degree of the system.
实施例二 Embodiment two
本实施例与实施例1基本相同，不同之处在于：施胶装置9包括分流辊93和施胶对辊94，分流辊93设于施胶对辊94的结合处正上方，分流辊93为多孔长辊，胶液经分流辊93作用后均匀浇至施胶对辊94之间，采用浸胶或擦胶的方式上胶。 This embodiment is basically the same as Embodiment 1, the difference being that the sizing device 9 includes a diverter roller 93 and a sizing counterroller 94, the diverter roller 93 is arranged directly above the joint of the sizing counterroller 94, and the diverter roller 93 is Porous long rolls, the glue solution is evenly poured between the sizing rollers 94 after the action of the diverter roll 93, and the glue is glued by dipping or wiping.
虽然本实用新型已以较佳实施例揭露如上，然而并非用以限定本实用新型。任何熟悉本领域的技术人员，在不脱离本实用新型技术方案范围的情况下，都可利用上述揭示的技术内容对本实用新型技术方案做出许多可能的变动和修饰，或修改为等同变化的等效实施例。因此，凡是未脱离本实用新型技术方案的内容，依据本实用新型技术实质对以上实施例所做的任何简单修改、等同变化及修饰，均应落在本实用新型技术方案保护的范围内。 Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person familiar with the art, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make many possible changes and modifications to the technical solution of the utility model, or modify it into an equivalent change, etc. effective example. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention shall fall within the protection scope of the technical proposal of the present invention.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420839755.6U CN204380943U (en) | 2014-12-26 | 2014-12-26 | A kind of mica tape production line glue spreading system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420839755.6U CN204380943U (en) | 2014-12-26 | 2014-12-26 | A kind of mica tape production line glue spreading system |
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| CN204380943U true CN204380943U (en) | 2015-06-10 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107757070A (en) * | 2017-10-13 | 2018-03-06 | 乾乐欣展新材料技术（上海）有限公司 | A kind of aluminium base thermal conductive insulation glue automatic ration glue system |
| CN111013955A (en) * | 2019-12-31 | 2020-04-17 | 武汉华彩光电有限公司 | Novel backflow device for coating machine |
| WO2025007707A1 (en) * | 2023-07-04 | 2025-01-09 | 苏州太阳井新能源有限公司 | Liquid adhesive circulating system and adhesive applying apparatus |
-
2014
- 2014-12-26 CN CN201420839755.6U patent/CN204380943U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107757070A (en) * | 2017-10-13 | 2018-03-06 | 乾乐欣展新材料技术（上海）有限公司 | A kind of aluminium base thermal conductive insulation glue automatic ration glue system |
| CN111013955A (en) * | 2019-12-31 | 2020-04-17 | 武汉华彩光电有限公司 | Novel backflow device for coating machine |
| WO2025007707A1 (en) * | 2023-07-04 | 2025-01-09 | 苏州太阳井新能源有限公司 | Liquid adhesive circulating system and adhesive applying apparatus |
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